sl-mechanical 5cea0812d5 feat: Add Issue #505 - 24V Charging Dock Hardware Design ...

- Design specification: 24V DC power delivery (upgraded from 5V Issue #159)
- ArUco marker ID 42 (15cm frame) for precision alignment
- Spring-loaded contact pads with V-channel guide rails
- Comprehensive BOM for 24V PSU, wiring, LED status circuit
- Compatible with docking node #489 (ROS2 integration)
- 3D-printable PETG frame (base, back wall, guide rails, brackets)
- Electrical: 240W Mean Well IRM-240-24 PSU, 20A current capacity
- Safety: Fused output, varistor protection, soft-start capable
- Integration: MQTT status reporting, GPIO LED control (Jetson Orin NX)

Files:
- ISSUE_505_CHARGING_DOCK_24V_DESIGN.md: Complete design spec (mechanical, electrical, assembly)
- charging_dock_505_BOM.csv: Procurement list with sourcing info

Next: CAD implementation (charging_dock_505.scad, receiver variant)

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>

2026-03-06 10:30:44 -05:00

..

antenna_mount.scad

feat: SIM7600X mount + LTE/GNSS antenna brackets

2026-03-01 00:59:47 -05:00

ASSEMBLY.md

feat: parametric chassis frame design (bd-1iy5)

2026-02-28 12:45:40 -05:00

base_bumper.scad

feat: bumper + frame crash protection for SaltyBot

2026-02-28 23:30:06 -05:00

BOM.md

feat: vertical stem architecture — compact baseplate + battery carousel

2026-02-28 14:57:30 -05:00

bumper_BOM.md

feat: bumper + frame crash protection for SaltyBot

2026-02-28 23:30:06 -05:00

bumper_frame.scad

feat: bumper + frame crash protection for SaltyBot

2026-02-28 23:30:06 -05:00

cable_management_clips.scad

feat(mechanical): parametric cable management clips (Issue #264)

2026-03-02 20:44:27 -05:00

charging_dock_505_BOM.csv

feat: Add Issue #505 - 24V Charging Dock Hardware Design

2026-03-06 10:30:44 -05:00

charging_dock_BOM.md

feat(mechanical): charging dock station (Issue #159)

2026-03-02 10:15:14 -05:00

charging_dock_receiver.scad

feat(mechanical): charging dock station (Issue #159)

2026-03-02 10:15:14 -05:00

charging_dock.scad

feat(mechanical): charging dock station (Issue #159)

2026-03-02 10:15:14 -05:00

chassis_frame.scad

feat: parametric chassis frame design (bd-1iy5)

2026-02-28 12:45:40 -05:00

imx219_mount.scad

feat: sensor head mounts — stem collar, RPLIDAR, RealSense, 4× IMX219

2026-02-28 22:53:18 -05:00

ip54_BOM.md

feat(mechanical): IP54 weatherproofing kit (Issue #144)

2026-03-02 09:58:22 -05:00

ip54_enclosure.scad

feat(mechanical): IP54 weatherproofing kit (Issue #144)

2026-03-02 09:58:22 -05:00

ip54_sensor_housings.scad

feat(mechanical): IP54 weatherproofing kit (Issue #144)

2026-03-02 09:58:22 -05:00

ISSUE_505_CHARGING_DOCK_24V_DESIGN.md

feat: Add Issue #505 - 24V Charging Dock Hardware Design

2026-03-06 10:30:44 -05:00

payload_bay_BOM.md

feat(mechanical): modular payload bay system (Issue #170)

2026-03-02 10:38:07 -05:00

payload_bay_modules.scad

feat(mechanical): modular payload bay system (Issue #170)

2026-03-02 10:38:07 -05:00

payload_bay_rail.scad

feat(mechanical): modular payload bay system (Issue #170)

2026-03-02 10:38:07 -05:00

prototype_baseplate.scad

feat: vertical stem architecture — compact baseplate + battery carousel

2026-02-28 14:57:30 -05:00

realsense_mount.scad

feat: sensor head mounts — stem collar, RPLIDAR, RealSense, 4× IMX219

2026-02-28 22:53:18 -05:00

rover_chassis_r2_BOM.md

feat: SaltyRover chassis Rev 2 — 4-wheel rover with spring suspension (#109)

2026-03-02 08:42:44 -05:00

rover_electronics_bay.scad

feat: SaltyRover chassis Rev 2 — 4-wheel rover with spring suspension (#109)

2026-03-02 08:42:44 -05:00

rover_spring_arm.scad

feat: SaltyRover chassis Rev 2 — 4-wheel rover with spring suspension (#109)

2026-03-02 08:42:44 -05:00

rplidar_dust_cover.scad

feat(mechanical): RPLIDAR A1 parametric dust/splash cover (Issue #301)

2026-03-02 21:36:58 -05:00

rplidar_mount.scad

feat: sensor head mounts — stem collar, RPLIDAR, RealSense, 4× IMX219

2026-02-28 22:53:18 -05:00

saltyrover_chassis_r2.scad

feat: SaltyRover chassis Rev 2 — 4-wheel rover with spring suspension (#109)

2026-03-02 08:42:44 -05:00

saltytank_BOM.md

feat: SaltyTank tracked chassis — drive sprockets, tensioners, skid plate (#121)

2026-03-02 09:20:41 -05:00

saltytank_chassis.scad

feat: SaltyTank tracked chassis — drive sprockets, tensioners, skid plate (#121)

2026-03-02 09:20:41 -05:00

saltytank_skid_plate.scad

feat: SaltyTank tracked chassis — drive sprockets, tensioners, skid plate (#121)

2026-03-02 09:20:41 -05:00

sensor_head_assembly.md

feat: sensor head mounts — stem collar, RPLIDAR, RealSense, 4× IMX219

2026-02-28 22:53:18 -05:00

sensor_head.scad

feat: sensor head mounts — stem collar, RPLIDAR, RealSense, 4× IMX219

2026-02-28 22:53:18 -05:00

sensor_rail_BOM.md

feat(mechanical): universal sensor mount rail system (Issue #138)

2026-03-02 09:46:27 -05:00

sensor_rail_brackets.scad

feat(mechanical): universal sensor mount rail system (Issue #138)

2026-03-02 09:46:27 -05:00

sensor_rail.scad

feat(mechanical): universal sensor mount rail system (Issue #138)

2026-03-02 09:46:27 -05:00

sim7600x_mount.scad

feat: SIM7600X mount + LTE/GNSS antenna brackets

2026-03-01 00:59:47 -05:00

stem_battery_clamp.scad

feat: vertical stem architecture — compact baseplate + battery carousel

2026-02-28 14:57:30 -05:00

stem_protector.scad

feat: bumper + frame crash protection for SaltyBot

2026-02-28 23:30:06 -05:00

uwb_anchor_mount.scad

feat: UWB tag enclosure + stem anchor mounts (#57, #61, #62)

2026-03-01 00:41:45 -05:00

uwb_assembly.md

feat: UWB tag enclosure + stem anchor mounts (#57, #61, #62)

2026-03-01 00:41:45 -05:00

uwb_tag_enclosure.scad

feat: UWB tag enclosure + stem anchor mounts (#57, #61, #62)

2026-03-01 00:41:45 -05:00