sl-mechanical b0c2b5564d feat: Add Issue #505 CAD - 24V Charging Dock OpenSCAD Models ...

CAD implementation files for Issue #505 (24V charging dock upgrade):

- charging_dock_505.scad: Main dock assembly
  * Base plate: 340×320×12 mm (enlarged for 240W PSU)
  * Back wall: 250×85×10 mm (pogo pin housing, LED bezel recess)
  * V-guide rails: 100mm deep, self-centering funnel (print 2×)
  * ArUco marker frame: ID 42 (DICT_4X4_250), 15cm mast
  * PSU bracket: Sized for Mean Well IRM-240-24 (210×108×56 mm)
  * LED bezel: 4× status indicators (SEARCHING/ALIGNED/CHARGING/FULL)

- charging_dock_receiver_505.scad: Robot-side receiver variants
  * Lab receiver: Stem collar mount (SaltyLab)
  * Rover receiver: Deck flange mount (SaltyRover)
  * Tank receiver: Skid plate mount + extended nose (SaltyTank)
  * Common contact geometry: 20mm CL-to-CL brass pads, V-nose guide
  * Wire bore: 3mm (supports 12 AWG charging wires)

Key changes from Issue #159 (5V):
- PSU dimensions: 63×45×28 mm → 210×108×56 mm
- Base/bracket enlarged accordingly
- ArUco ID: 0 → 42
- Contact geometry unchanged (compatible with Issue #159 receivers)
- Pogo pins, V-guides, LED circuit identical

Files ready for:
- STL export via OpenSCAD render commands
- 3D printing (PETG recommended)
- Assembly integration with docking node (#489)

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>

2026-03-06 11:44:28 -05:00

..

antenna_mount.scad

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ASSEMBLY.md

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base_bumper.scad

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BOM.md

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bumper_BOM.md

feat: bumper + frame crash protection for SaltyBot

2026-02-28 23:30:06 -05:00

bumper_frame.scad

feat: bumper + frame crash protection for SaltyBot

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cable_management_clips.scad

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charging_dock_505_BOM.csv

feat: Add Issue #505 - 24V Charging Dock Hardware Design

2026-03-06 10:30:44 -05:00

charging_dock_505.scad

feat: Add Issue #505 CAD - 24V Charging Dock OpenSCAD Models

2026-03-06 11:44:28 -05:00

charging_dock_BOM.md

feat(mechanical): charging dock station (Issue #159)

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charging_dock_receiver_505.scad

feat: Add Issue #505 CAD - 24V Charging Dock OpenSCAD Models

2026-03-06 11:44:28 -05:00

charging_dock_receiver.scad

feat(mechanical): charging dock station (Issue #159)

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charging_dock.scad

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chassis_frame.scad

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imx219_mount.scad

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ip54_BOM.md

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ip54_enclosure.scad

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ip54_sensor_housings.scad

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ISSUE_505_CHARGING_DOCK_24V_DESIGN.md

feat: Add Issue #505 - 24V Charging Dock Hardware Design

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payload_bay_BOM.md

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payload_bay_modules.scad

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payload_bay_rail.scad

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prototype_baseplate.scad

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realsense_mount.scad

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rover_chassis_r2_BOM.md

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rover_spring_arm.scad

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rplidar_dust_cover.scad

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rplidar_mount.scad

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saltyrover_chassis_r2.scad

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saltytank_BOM.md

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saltytank_chassis.scad

feat: SaltyTank tracked chassis — drive sprockets, tensioners, skid plate (#121)

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saltytank_skid_plate.scad

feat: SaltyTank tracked chassis — drive sprockets, tensioners, skid plate (#121)

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sensor_head_assembly.md

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sensor_head.scad

feat: sensor head mounts — stem collar, RPLIDAR, RealSense, 4× IMX219

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sensor_rail_BOM.md

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sensor_rail_brackets.scad

feat(mechanical): universal sensor mount rail system (Issue #138)

2026-03-02 09:46:27 -05:00

sensor_rail.scad

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2026-03-02 09:46:27 -05:00

sim7600x_mount.scad

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stem_battery_clamp.scad

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stem_protector.scad

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uwb_anchor_mount.scad

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uwb_assembly.md

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uwb_tag_enclosure.scad

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