feat(mechanical): parametric cable management clips (Issue #264)

Adds face_track_servo_node to saltybot_social:
- Subscribes /social/faces/detected (FaceDetectionArray)
- Picks closest face by largest bbox area (proximity proxy)
- Computes pan/tilt error from bbox centre vs image centre using
  configurable FOV (fov_h_deg=60°, fov_v_deg=45°)
- Independent PID controllers for pan and tilt (velocity/incremental
  output with anti-windup); servo position integrates velocity*dt
- Clamps commands to ±pan_limit_deg / ±tilt_limit_deg
- Returns to centre at return_rate_deg_s when face lost >lost_timeout_s
- Dead zone suppresses jitter for small errors
- Publishes Float32 on /saltybot/head_pan and /saltybot/head_tilt
- 81/81 tests passing

Closes #279

chassis/cable_management_clips.scad

@@ -0,0 +1,354 @@
+// =============================================================================
+// SaltyBot — Cable Management Clips
+// Agent: sl-mechanical  |  2026-03-02
+//
+// MODULAR SNAP-ON CABLE CLIPS with integrated adhesive base and zip-tie anchors.
+// Designed to organize power cables, sensor bundles, and signal harnesses on the
+// chassis. Each clip accommodates a range of cable bundle diameters via elastic
+// snap jaws.
+//
+// HOW IT WORKS
+//   1. Adhesive base (3M VHB or equivalent) adheres to chassis surface.
+//   2. Cable bundle pressed upward through snap jaws until it seats with audible click.
+//   3. Overhanging jaw tabs provide two zip-tie anchor points (one per side).
+//   4. Vertical ear holes accept M3 threaded inserts for wire or strap attachment.
+//
+// CLIP FAMILY
+//   • Clip 5mm:   Holds 4–6 mm bundles  (small signal cables)
+//   • Clip 8mm:   Holds 6–10 mm bundles  (mixed power + signal)
+//   • Clip 12mm:  Holds 10–14 mm bundles  (heavy power)
+//
+// PARTS (set RENDER= to export each)
+//   clip_5mm      — 3D print × N   (RENDER="clip_5mm")
+//   clip_8mm      — 3D print × N   (RENDER="clip_8mm")
+//   clip_12mm     — 3D print × N   (RENDER="clip_12mm")
+//   assembly_all  — Full preview with ghosts  (RENDER="assembly_all")
+//
+// MATERIALS
+//   • Body: PETG or ASA (weatherproof, adhesive-friendly)
+//   • Adhesive: 3M VHB 5952F (50 mm × 75 mm pads, rated 5 N/cm²)
+//   • Anchors: M3 threaded inserts (optional, for high-load retention)
+//   • Zip-ties: Standard nylon 3.6 mm × 150 mm (e.g., HellermannTyton)
+//
+// INSTALLATION
+//   1. Clean chassis surface with isopropyl alcohol; let dry.
+//   2. Peel 3M VHB backing; press clip firmly (30 s hold).
+//   3. Wait 24 hours for full adhesive cure.
+//   4. Press cable bundle upward through snap jaws until seated.
+//   5. Route zip-ties through jaw anchor points; cinch at desired tension.
+//   6. Optionally thread M3 bolts through ear holes for redundant retention.
+// =============================================================================
+
+$fn = 64;
+
+// =============================================================================
+// CLIP GEOMETRY — COMMON PARAMETERS
+// =============================================================================
+
+// SNAP JAW PROFILE (all clips share same jaw geometry)
+JAW_THICKNESS   = 2.0;   // mm  thickness of snap arms (thin = flexible)
+JAW_BEND_R      = 0.8;   // mm  radius at jaw root (stress relief)
+JAW_CLOSURE     = 0.3;   // mm  interference fit depth when snapped closed
+SNAP_TRAVEL     = 1.2;   // mm  vertical distance cable travels before seat
+SNAP_REST_GAP   = 0.2;   // mm  gap when unloaded (keeps jaws sprung apart)
+
+// ADHESIVE BASE
+BASE_LENGTH     = 50.0;  // mm  forward-back footprint
+BASE_WIDTH      = 40.0;  // mm  left-right footprint
+BASE_THICKNESS  = 2.5;   // mm  base pad thickness
+BASE_FILLET     = 2.0;   // mm  corner rounding (aids adhesive contact)
+
+// ZIP-TIE ANCHOR FEATURES
+ANCHOR_TAB_H    = 5.0;   // mm  height of jaw-tip anchor tab
+ANCHOR_TAB_T    = 1.5;   // mm  thickness of anchor tab
+ANCHOR_SLOT_W   = 4.0;   // mm  width of zip-tie slot (3.6 mm ties + 0.4 mm clearance)
+ANCHOR_SLOT_H   = 1.0;   // mm  height of slot throat
+
+// WIRE/STRAP ATTACHMENT EARS
+EAR_D           = 4.2;   // mm  hole diameter (M3 clearance, 2.6 mm nominal)
+EAR_WALL_T      = 3.0;   // mm  wall thickness around hole
+EAR_H           = 8.0;   // mm  ear protrusion height from base
+
+// =============================================================================
+// CLIP SIZE VARIANTS
+// =============================================================================
+
+// For each clip size, define:
+//   CABLE_D      — nominal cable bundle diameter
+//   JAW_SPAN     — inner span of closed jaws (CABLE_D + JAW_CLOSURE)
+//   CLIP_HEIGHT  — overall height of clip body
+//   CLAMP_X      — width of clamp section (controls jaw lever arm)
+
+CLIP_PARAMS = [
+    // [name,      cable_d, jaw_span, height, clamp_x]
+    ["5mm",        5.0,     5.3,      28.0,   18.0],
+    ["8mm",        8.0,     8.3,      35.0,   22.0],
+    ["12mm",      12.0,    12.3,      42.0,   26.0],
+];
+
+// =============================================================================
+// RENDER CONTROL
+// =============================================================================
+
+// "assembly_all"  — all clips in array, with base ghosts
+// "clip_5mm"      — single 5mm clip (ready to export STL)
+// "clip_8mm"      — single 8mm clip
+// "clip_12mm"     — single 12mm clip
+
+RENDER = "assembly_all";
+
+// Helper to fetch clip parameters by name
+function get_clip_params(name) =
+    (name == "5mm") ? CLIP_PARAMS[0] :
+    (name == "8mm") ? CLIP_PARAMS[1] :
+    (name == "12mm") ? CLIP_PARAMS[2] :
+    CLIP_PARAMS[0];
+
+// =============================================================================
+// MAIN RENDER DISPATCH
+// =============================================================================
+
+if (RENDER == "assembly_all") {
+    assembly_all();
+} else if (RENDER == "clip_5mm") {
+    clip_body(get_clip_params("5mm"));
+} else if (RENDER == "clip_8mm") {
+    clip_body(get_clip_params("8mm"));
+} else if (RENDER == "clip_12mm") {
+    clip_body(get_clip_params("12mm"));
+}
+
+// =============================================================================
+// ASSEMBLY VIEW (all clips in a row, with adhesive pads ghosted)
+// =============================================================================
+
+module assembly_all() {
+    for (i = [0 : len(CLIP_PARAMS) - 1]) {
+        p = CLIP_PARAMS[i];
+        x_offset = i * 70;  // 70 mm spacing
+
+        translate([x_offset, 0, 0]) {
+            // Clip body
+            color("DodgerBlue", 0.92)
+                clip_body(p);
+
+            // Adhesive base ghost (3M VHB pad)
+            %color("LimeGreen", 0.40)
+                translate([0, 0, -BASE_THICKNESS])
+                    rounded_rect([50, 40, 0.2], BASE_FILLET);
+
+            // Label
+            echo(str("Clip ", p[0], " — Cable dia. ", p[1], " mm"));
+        }
+    }
+}
+
+// =============================================================================
+// CLIP BODY MODULE (parametric across all sizes)
+// =============================================================================
+//
+// Structure:
+//   • Base: rounded rectangle, adhesive-mounting surface
+//   • Spine: central vertical structure, extends from base
+//   • Jaws: two snap arms extending upward/outward from spine
+//   • Ears: two lateral holes for M3 attachment (optional)
+//   • Anchors: small tabs on jaw tips for zip-tie routing
+//
+
+module clip_body(params) {
+    name        = params[0];
+    cable_d     = params[1];
+    jaw_span    = params[2];
+    clip_h      = params[3];
+    clamp_x     = params[4];
+
+    spine_thick = 3.5;    // mm  thickness of central spine
+    jaw_l       = clip_h - BASE_THICKNESS;  // jaw arm length
+    jaw_root_x  = clamp_x / 2;  // X position where jaw originates from spine
+
+    difference() {
+        union() {
+            // ── ADHESIVE BASE ──────────────────────────────────────────────
+            translate([0, 0, -BASE_THICKNESS/2])
+                rounded_rect([BASE_LENGTH, BASE_WIDTH, BASE_THICKNESS], BASE_FILLET);
+
+            // ── CENTRAL SPINE (support structure) ───────────────────────────
+            translate([-spine_thick/2, -clamp_x/2, 0])
+                cube([spine_thick, clamp_x, BASE_THICKNESS + jaw_l]);
+
+            // ── LEFT JAW (snap arm with flexible root) ──────────────────────
+            jaw_body(-jaw_root_x, jaw_l, jaw_span);
+
+            // ── RIGHT JAW (snap arm, mirror) ───────────────────────────────
+            jaw_body(jaw_root_x, jaw_l, jaw_span);
+
+            // ── LEFT EAR (M3 attachment hole) ──────────────────────────────
+            translate([-clamp_x/2 - EAR_WALL_T - EAR_D/2, 0, BASE_THICKNESS])
+                ear_boss();
+
+            // ── RIGHT EAR ──────────────────────────────────────────────────
+            translate([clamp_x/2 + EAR_WALL_T + EAR_D/2, 0, BASE_THICKNESS])
+                ear_boss();
+        }
+
+        // ── SUBTRACT: Anchor slot hollows (zip-tie slots in jaw tips) ──────
+        jaw_root_z = BASE_THICKNESS + jaw_l - ANCHOR_TAB_H;
+
+        // Left jaw anchor slot
+        translate([-jaw_root_x - 2, -ANCHOR_SLOT_W/2, jaw_root_z])
+            cube([3, ANCHOR_SLOT_W, ANCHOR_SLOT_H]);
+
+        // Right jaw anchor slot
+        translate([jaw_root_x - 1, -ANCHOR_SLOT_W/2, jaw_root_z])
+            cube([3, ANCHOR_SLOT_W, ANCHOR_SLOT_H]);
+
+        // ── SUBTRACT: Ear attachment holes (M3 clearance) ────────────────
+        // Left ear hole
+        translate([-clamp_x/2 - EAR_WALL_T - EAR_D/2, 0, BASE_THICKNESS + EAR_H/2])
+            cylinder(d=EAR_D, h=EAR_H + 1, center=true);
+
+        // Right ear hole
+        translate([clamp_x/2 + EAR_WALL_T + EAR_D/2, 0, BASE_THICKNESS + EAR_H/2])
+            cylinder(d=EAR_D, h=EAR_H + 1, center=true);
+    }
+}
+
+// =============================================================================
+// JAW BODY (single snap arm with cable pocket)
+// =============================================================================
+//
+// A flexible cantilever arm extending from the spine.
+// Lower section: solid (load-bearing).
+// Upper section: curved U-channel (grips cable).
+// Jaw tips: overhanging tabs for zip-tie anchors.
+//
+
+module jaw_body(x_root, jaw_length, inner_span) {
+    jaw_span_outer = inner_span + 2 * JAW_THICKNESS;
+
+    // The jaw sweeps from x_root (spine side) along +X, curving to grip.
+    // At the tip, it has a slight outward bow for snap action.
+
+    difference() {
+        union() {
+            // Lower jaw arm (solid, structural)
+            translate([x_root, -jaw_span_outer/2, BASE_THICKNESS])
+                cube([jaw_length * 0.65, jaw_span_outer, JAW_THICKNESS * 1.5]);
+
+            // Upper jaw arm (U-channel form)
+            translate([x_root, -inner_span/2 - JAW_THICKNESS, BASE_THICKNESS])
+                cube([jaw_length * 0.85, inner_span + 2*JAW_THICKNESS, JAW_THICKNESS]);
+
+            // Jaw tip anchor tab (for zip-tie slots)
+            tip_x = x_root + jaw_length * 0.8;
+            translate([tip_x, -jaw_span_outer/2 - ANCHOR_TAB_T,
+                       BASE_THICKNESS + JAW_THICKNESS])
+                cube([ANCHOR_TAB_H, jaw_span_outer + 2*ANCHOR_TAB_T, ANCHOR_TAB_H]);
+        }
+
+        // Hollow out the U-channel (cable pocket)
+        // Inner cavity: inner_span wide, runs most of jaw length
+        translate([x_root + JAW_THICKNESS * 0.5, -inner_span/2, BASE_THICKNESS])
+            cube([jaw_length * 0.7, inner_span, JAW_THICKNESS + 0.5]);
+    }
+}
+
+// =============================================================================
+// EAR BOSS (M3 attachment point)
+// =============================================================================
+//
+// A small raised button with a through-hole, providing optional redundant
+// attachment for straps or hard-wired retention.
+//
+
+module ear_boss() {
+    difference() {
+        cylinder(d=EAR_D + 2*EAR_WALL_T, h=EAR_H);
+        translate([0, 0, -1])
+            cylinder(d=EAR_D, h=EAR_H + 2);
+    }
+}
+
+// =============================================================================
+// UTILITY: Rounded Rectangle (for base and ghosts)
+// =============================================================================
+//
+
+module rounded_rect(size, r) {
+    // size = [width, length, height]
+    w = size[0];
+    l = size[1];
+    h = size[2];
+
+    linear_extrude(height=h)
+        offset(r=r)
+            offset(r=-r)
+                square([w, l], center=true);
+}
+
+// =============================================================================
+// EXPORT / PRINT INSTRUCTIONS
+// =============================================================================
+//
+//  CLIP 5mm  (3D print × N):
+//    openscad cable_management_clips.scad -D 'RENDER="clip_5mm"' -o clip_5mm.stl
+//    Print settings: PETG/ASA, 4 perimeters, 20% infill, 0.2 mm layer
+//                    Orientation: base flat on bed (smooth finish for adhesive)
+//
+//  CLIP 8mm  (3D print × N):
+//    openscad cable_management_clips.scad -D 'RENDER="clip_8mm"' -o clip_8mm.stl
+//    Print settings: Same as 5mm
+//
+//  CLIP 12mm  (3D print × N):
+//    openscad cable_management_clips.scad -D 'RENDER="clip_12mm"' -o clip_12mm.stl
+//    Print settings: Same as 5mm
+//
+// =============================================================================
+//
+// INSTALLATION GUIDE
+//
+//   1. SURFACE PREP
+//      • Clean chassis surface with isopropyl alcohol.
+//      • Let dry for 5 minutes; inspect for dust or residue.
+//
+//   2. ADHESIVE APPLICATION
+//      • Cut 3M VHB 5952F into ~50 × 40 mm pads (one per clip).
+//      • Peel foil backing from VHB pad.
+//      • Center pad on clip base; press firmly for 30 seconds.
+//      • Peel clear polyester liner from exposed adhesive.
+//
+//   3. MOUNTING
+//      • Position clip on chassis surface (e.g., along frame rail).
+//      • Press and hold for 30 seconds, applying full body weight if possible.
+//      • Let cure for 24 hours before loading cables.
+//
+//   4. CABLE INSERTION
+//      • Gather cable bundle (power, signal, etc.); inspect for knots/damage.
+//      • Align bundle perpendicular to clip jaws.
+//      • Press upward with steady pressure until jaws snap closed (audible click).
+//      • Tension should hold cable 5–10 N without slip.
+//
+//   5. ZIP-TIE ANCHORING (optional extra security)
+//      • Thread 3.6 mm nylon zip-tie through jaw anchor tabs (left and right).
+//      • Route around cable bundle; cinch to desired tension (avoid crushing).
+//      • Trim excess tie length.
+//
+//   6. THREADED INSERTION (optional M3 redundancy)
+//      • Install M3 threaded insert into ear hole (using M3 insertion tool).
+//      • Thread M3 × 16 mm bolt with split washer through ear.
+//      • Tighten 1.5 N·m (firm but not excessive).
+//
+// =============================================================================
+//
+// CABLE ROUTING BEST PRACTICES
+//
+//   • Power cables (main): Use 12mm clips, spacing 150–200 mm apart.
+//   • Mixed signal bundles: Use 8mm clips, spacing 100–150 mm apart.
+//   • Individual sensor leads: Use 5mm clips or traditional P-clips.
+//
+//   • Avoid sharp bends: Route bundles with R ≥ 50 mm (cable bundle diameter).
+//   • Prevent abrasion: Use snap clips where cable crosses sharp edges.
+//   • Allow thermal expansion: Leave ~2–3 mm slack in long runs.
+//   • Color-code bundles: Use electrical tape or heatshrink before clipping.
+//
+// =============================================================================

include/fan.h

@@ -0,0 +1,162 @@
+#ifndef FAN_H
+#define FAN_H
+
+#include <stdint.h>
+#include <stdbool.h>
+
+/*
+ * fan.h — Cooling fan PWM speed controller (Issue #263)
+ *
+ * STM32F722 driver for brushless cooling fan on PA9 using TIM1_CH2 PWM.
+ * Temperature-based speed curve with smooth ramp transitions.
+ *
+ * Pin: PA9 (TIM1_CH2, alternate function AF1)
+ * PWM Frequency: 25 kHz (suitable for brushless DC fan)
+ * Speed Range: 0-100% duty cycle
+ *
+ * Temperature Curve:
+ *   - Below 40°C: Fan off (0%)
+ *   - 40-50°C: Linear ramp from 0% to 30%
+ *   - 50-70°C: Linear ramp from 30% to 100%
+ *   - Above 70°C: Fan at maximum (100%)
+ */
+
+/* Fan speed state */
+typedef enum {
+    FAN_OFF,       /* Motor disabled (0% duty) */
+    FAN_LOW,       /* Low speed (5-30%) */
+    FAN_MEDIUM,    /* Medium speed (31-60%) */
+    FAN_HIGH,      /* High speed (61-99%) */
+    FAN_FULL       /* Maximum speed (100%) */
+} FanState;
+
+/*
+ * fan_init()
+ *
+ * Initialize fan controller:
+ * - PA9 as TIM1_CH2 PWM output
+ * - TIM1 configured for 25 kHz frequency
+ * - PWM duty cycle control (0-100%)
+ * - Ramp rate limiter for smooth transitions
+ */
+void fan_init(void);
+
+/*
+ * fan_set_speed(percentage)
+ *
+ * Set fan speed directly (bypasses temperature control).
+ * Used for manual testing or emergency cooling.
+ *
+ * Arguments:
+ *   - percentage: 0-100% duty cycle
+ *
+ * Returns: true if set successfully, false if invalid value
+ */
+bool fan_set_speed(uint8_t percentage);
+
+/*
+ * fan_get_speed()
+ *
+ * Get current fan speed setting.
+ *
+ * Returns: Current speed 0-100%
+ */
+uint8_t fan_get_speed(void);
+
+/*
+ * fan_set_target_speed(percentage)
+ *
+ * Set target speed with smooth ramping.
+ * Speed transitions over time according to ramp rate.
+ *
+ * Arguments:
+ *   - percentage: Target speed 0-100%
+ *
+ * Returns: true if set successfully
+ */
+bool fan_set_target_speed(uint8_t percentage);
+
+/*
+ * fan_update_temperature(temp_celsius)
+ *
+ * Update temperature reading and apply speed curve.
+ * Calculates target speed based on temperature curve.
+ * Speed transition is smoothed via ramp limiter.
+ *
+ * Temperature Curve:
+ *   - temp < 40°C: 0% (off)
+ *   - 40°C ≤ temp < 50°C: 0% + (temp - 40) * 3% per °C = linear to 30%
+ *   - 50°C ≤ temp < 70°C: 30% + (temp - 50) * 3.5% per °C = linear to 100%
+ *   - temp ≥ 70°C: 100% (full)
+ *
+ * Arguments:
+ *   - temp_celsius: Temperature in degrees Celsius (int16_t for negative values)
+ */
+void fan_update_temperature(int16_t temp_celsius);
+
+/*
+ * fan_get_temperature()
+ *
+ * Get last recorded temperature.
+ *
+ * Returns: Temperature in °C (or 0 if not yet set)
+ */
+int16_t fan_get_temperature(void);
+
+/*
+ * fan_get_state()
+ *
+ * Get current fan operational state.
+ *
+ * Returns: FAN_OFF, FAN_LOW, FAN_MEDIUM, FAN_HIGH, or FAN_FULL
+ */
+FanState fan_get_state(void);
+
+/*
+ * fan_set_ramp_rate(percentage_per_ms)
+ *
+ * Configure speed ramp rate for smooth transitions.
+ * Default: 5% per 100ms = 0.05% per ms.
+ * Higher values = faster transitions.
+ *
+ * Arguments:
+ *   - percentage_per_ms: Speed change per millisecond (e.g., 1 = 1% per ms)
+ *
+ * Typical ranges:
+ *   - 0.01 = very slow (100% change in 10 seconds)
+ *   - 0.05 = slow (100% change in 2 seconds)
+ *   - 0.1 = medium (100% change in 1 second)
+ *   - 1.0 = fast (100% change in 100ms)
+ */
+void fan_set_ramp_rate(float percentage_per_ms);
+
+/*
+ * fan_is_ramping()
+ *
+ * Check if speed is currently transitioning.
+ *
+ * Returns: true if speed is ramping toward target, false if at target
+ */
+bool fan_is_ramping(void);
+
+/*
+ * fan_tick(now_ms)
+ *
+ * Update function called periodically (recommended: every 10-100ms).
+ * Processes speed ramp transitions.
+ * Must be called regularly for smooth ramping operation.
+ *
+ * Arguments:
+ *   - now_ms: current time in milliseconds (from HAL_GetTick() or similar)
+ */
+void fan_tick(uint32_t now_ms);
+
+/*
+ * fan_disable()
+ *
+ * Disable fan immediately (set to 0% duty).
+ * Useful for shutdown or emergency stop.
+ */
+void fan_disable(void);
+
+#endif /* FAN_H */

jetson/ros2_ws/src/saltybot_bringup/package.xml

@@ -25,6 +25,8 @@
   <exec_depend>saltybot_follower</exec_depend>
   <exec_depend>saltybot_outdoor</exec_depend>
   <exec_depend>saltybot_perception</exec_depend>
+  <!-- HSV color segmentation messages (Issue #274) -->
+  <exec_depend>saltybot_scene_msgs</exec_depend>
   <exec_depend>saltybot_uwb</exec_depend>
 
   <buildtool_depend>ament_python</buildtool_depend>

jetson/ros2_ws/src/saltybot_bringup/saltybot_bringup/_color_segmenter.py

@@ -0,0 +1,184 @@
+"""
+_color_segmenter.py — HSV color segmentation helpers (no ROS2 deps).
+
+Algorithm
+---------
+For each requested color:
+  1. Convert BGR → HSV (OpenCV: H∈[0,180], S∈[0,255], V∈[0,255])
+  2. Build a binary mask via cv2.inRange using the color's HSV bounds.
+     Red wraps around H=0/180 so two ranges are OR-combined.
+  3. Morphological open (3×3) to remove noise.
+  4. Find external contours; filter by min_area_px.
+  5. Return ColorBlob NamedTuples — one per surviving contour.
+
+confidence is the contour area divided by the bounding-rectangle area
+(how "filled" the bounding box is), clamped to [0, 1].
+
+Public API
+----------
+  HsvRange(h_lo, h_hi, s_lo, s_hi, v_lo, v_hi)
+  ColorBlob(color_name, confidence, cx, cy, w, h, area_px, contour_id)
+  COLOR_RANGES : Dict[str, List[HsvRange]]   — default per-color HSV ranges
+  mask_for_color(hsv, color_name) -> np.ndarray   — uint8 binary mask
+  find_color_blobs(bgr, active_colors, min_area_px, max_blobs_per_color) -> List[ColorBlob]
+"""
+
+from __future__ import annotations
+
+from typing import Dict, List, NamedTuple
+
+import numpy as np
+
+
+# ── Data types ────────────────────────────────────────────────────────────────
+
+class HsvRange(NamedTuple):
+    """Single HSV band (OpenCV: H∈[0,180], S/V∈[0,255])."""
+    h_lo: int
+    h_hi: int
+    s_lo: int
+    s_hi: int
+    v_lo: int
+    v_hi: int
+
+
+class ColorBlob(NamedTuple):
+    """One detected color object in image coordinates."""
+    color_name:  str
+    confidence:  float   # contour_area / bbox_area  (0–1)
+    cx:          float   # bbox centre x (pixels)
+    cy:          float   # bbox centre y (pixels)
+    w:           float   # bbox width  (pixels)
+    h:           float   # bbox height (pixels)
+    area_px:     float   # contour area (pixels²)
+    contour_id:  int     # 0-based index within this color in this frame
+
+
+# ── Default per-color HSV ranges ──────────────────────────────────────────────
+# Two ranges are used for red (wraps at 0/180).
+# S_lo=60, V_lo=50 to ignore desaturated / near-black pixels.
+
+COLOR_RANGES: Dict[str, List[HsvRange]] = {
+    'red': [
+        HsvRange(h_lo=0,   h_hi=10,  s_lo=60, s_hi=255, v_lo=50, v_hi=255),
+        HsvRange(h_lo=170, h_hi=180, s_lo=60, s_hi=255, v_lo=50, v_hi=255),
+    ],
+    'green': [
+        HsvRange(h_lo=35, h_hi=85,  s_lo=60, s_hi=255, v_lo=50, v_hi=255),
+    ],
+    'blue': [
+        HsvRange(h_lo=90, h_hi=130, s_lo=60, s_hi=255, v_lo=50, v_hi=255),
+    ],
+    'yellow': [
+        HsvRange(h_lo=18, h_hi=38,  s_lo=60, s_hi=255, v_lo=80, v_hi=255),
+    ],
+    'orange': [
+        HsvRange(h_lo=8,  h_hi=20,  s_lo=80, s_hi=255, v_lo=80, v_hi=255),
+    ],
+}
+
+# Structuring element for morphological open (noise removal)
+_MORPH_KERNEL = None
+
+
+def _get_morph_kernel():
+    import cv2
+    global _MORPH_KERNEL
+    if _MORPH_KERNEL is None:
+        _MORPH_KERNEL = cv2.getStructuringElement(cv2.MORPH_ELLIPSE, (3, 3))
+    return _MORPH_KERNEL
+
+
+# ── Public helpers ─────────────────────────────────────────────────────────────
+
+def mask_for_color(hsv: np.ndarray, color_name: str) -> np.ndarray:
+    """
+    Return a uint8 binary mask (255=foreground) for *color_name* in the HSV image.
+
+    Parameters
+    ----------
+    hsv        : (H, W, 3) uint8 ndarray in OpenCV HSV format (H∈[0,180])
+    color_name : one of COLOR_RANGES keys
+
+    Returns
+    -------
+    (H, W) uint8 ndarray
+    """
+    import cv2
+
+    ranges = COLOR_RANGES.get(color_name)
+    if not ranges:
+        raise ValueError(f'Unknown color: {color_name!r}. Known: {list(COLOR_RANGES)}')
+
+    mask = np.zeros(hsv.shape[:2], dtype=np.uint8)
+    for r in ranges:
+        lo = np.array([r.h_lo, r.s_lo, r.v_lo], dtype=np.uint8)
+        hi = np.array([r.h_hi, r.s_hi, r.v_hi], dtype=np.uint8)
+        mask |= cv2.inRange(hsv, lo, hi)
+
+    return cv2.morphologyEx(mask, cv2.MORPH_OPEN, _get_morph_kernel())
+
+
+def find_color_blobs(
+    bgr:                 np.ndarray,
+    active_colors:       List[str] | None = None,
+    min_area_px:         float = 200.0,
+    max_blobs_per_color: int   = 10,
+) -> List[ColorBlob]:
+    """
+    Detect HSV-segmented color blobs in a BGR image.
+
+    Parameters
+    ----------
+    bgr                 : (H, W, 3) uint8 BGR ndarray
+    active_colors       : color names to detect; None → all COLOR_RANGES keys
+    min_area_px         : minimum contour area to report (pixels²)
+    max_blobs_per_color : keep at most this many blobs per color (largest first)
+
+    Returns
+    -------
+    List[ColorBlob] — may be empty; contour_id is 0-based within each color
+    """
+    import cv2
+
+    if active_colors is None:
+        active_colors = list(COLOR_RANGES.keys())
+
+    hsv = cv2.cvtColor(bgr, cv2.COLOR_BGR2HSV)
+    blobs: List[ColorBlob] = []
+
+    for color_name in active_colors:
+        mask = mask_for_color(hsv, color_name)
+        contours, _ = cv2.findContours(
+            mask, cv2.RETR_EXTERNAL, cv2.CHAIN_APPROX_SIMPLE)
+
+        # Sort largest first so max_blobs_per_color keeps the significant ones
+        contours = sorted(contours, key=cv2.contourArea, reverse=True)
+
+        blob_idx = 0
+        for cnt in contours:
+            if blob_idx >= max_blobs_per_color:
+                break
+
+            area = cv2.contourArea(cnt)
+            if area < min_area_px:
+                break   # already sorted, no need to continue
+
+            x, y, bw, bh = cv2.boundingRect(cnt)
+            bbox_area = float(bw * bh)
+            confidence = float(area / bbox_area) if bbox_area > 0 else 0.0
+            confidence = min(1.0, max(0.0, confidence))
+
+            blobs.append(ColorBlob(
+                color_name=color_name,
+                confidence=confidence,
+                cx=float(x + bw / 2.0),
+                cy=float(y + bh / 2.0),
+                w=float(bw),
+                h=float(bh),
+                area_px=float(area),
+                contour_id=blob_idx,
+            ))
+            blob_idx += 1
+
+    return blobs

jetson/ros2_ws/src/saltybot_bringup/saltybot_bringup/_depth_hole_fill.py

@@ -0,0 +1,141 @@
+"""
+_depth_hole_fill.py — Depth image hole filling via bilateral interpolation (no ROS2 deps).
+
+Algorithm
+---------
+A "hole" is any pixel where depth == 0, depth is NaN, or depth is outside the
+valid range [d_min, d_max].
+
+Each pass replaces every hole pixel with the spatial-Gaussian-weighted mean of
+valid pixels in a (kernel_size × kernel_size) neighbourhood:
+
+    filled[x,y] = Σ G(||p - q||; σ) · d[q]  /  Σ G(||p - q||; σ)
+                  q ∈ valid neighbours of (x,y)
+
+The denominator (sum of spatial weights over valid pixels) normalises correctly
+even at image borders and around isolated valid pixels.
+
+Multiple passes with geometrically growing kernels are applied so that:
+  Pass 1  kernel_size           — fills small holes (≤ kernel_size/2 px radius)
+  Pass 2  kernel_size × 2.5    — fills medium holes
+  Pass 3  kernel_size × 6.0    — fills large holes / fronto-parallel surfaces
+
+After all passes any remaining zeros are left as-is (no valid neighbourhood data).
+
+Because only the spatial Gaussian (not a depth range term) is used as the weighting
+function, this is equivalent to a bilateral filter with σ_range → ∞.  In practice
+this produces smooth, physically plausible fills in the depth domain.
+
+Public API
+----------
+  fill_holes(depth, kernel_size=5, d_min=0.1, d_max=10.0, max_passes=3) → ndarray
+  valid_mask(depth, d_min=0.1, d_max=10.0) → bool ndarray
+"""
+
+from __future__ import annotations
+
+import math
+from typing import Optional
+
+import numpy as np
+
+
+# Kernel size multipliers for successive passes
+_PASS_SCALE = [1.0, 2.5, 6.0]
+
+
+def valid_mask(
+    depth:  np.ndarray,
+    d_min:  float = 0.1,
+    d_max:  float = 10.0,
+) -> np.ndarray:
+    """
+    Return a boolean mask of valid (non-hole) pixels.
+
+    Parameters
+    ----------
+    depth : (H, W) float32 ndarray, depth in metres
+    d_min : minimum valid depth (m)
+    d_max : maximum valid depth (m)
+
+    Returns
+    -------
+    (H, W) bool ndarray — True where depth is finite and in [d_min, d_max]
+    """
+    return np.isfinite(depth) & (depth >= d_min) & (depth <= d_max)
+
+
+def fill_holes(
+    depth:       np.ndarray,
+    kernel_size: int   = 5,
+    d_min:       float = 0.1,
+    d_max:       float = 10.0,
+    max_passes:  int   = 3,
+) -> np.ndarray:
+    """
+    Fill zero/NaN depth pixels using multi-pass spatial Gaussian interpolation.
+
+    Parameters
+    ----------
+    depth       : (H, W) float32 ndarray, depth in metres
+    kernel_size : initial kernel side length (pixels, forced odd, ≥ 3)
+    d_min       : minimum valid depth — pixels below this are treated as holes
+    d_max       : maximum valid depth — pixels above this are treated as holes
+    max_passes  : number of fill passes (1–3); each uses a larger kernel
+
+    Returns
+    -------
+    (H, W) float32 ndarray — same as input, with holes filled where possible.
+    Pixels with no valid neighbours after all passes remain 0.0.
+    Original valid pixels are never modified.
+    """
+    import cv2
+
+    depth = np.asarray(depth, dtype=np.float32)
+    # Replace NaN with 0 so arithmetic is clean
+    depth = np.where(np.isfinite(depth), depth, 0.0).astype(np.float32)
+
+    mask = valid_mask(depth, d_min, d_max)    # True where already valid
+    result = depth.copy()
+    n_passes = max(1, min(max_passes, len(_PASS_SCALE)))
+
+    for i in range(n_passes):
+        if mask.all():
+            break   # no holes left
+
+        ks   = _odd_kernel_size(kernel_size, _PASS_SCALE[i])
+        half = ks // 2
+        sigma = max(half / 2.0, 0.5)
+
+        gk     = cv2.getGaussianKernel(ks, sigma).astype(np.float32)
+        kernel = (gk @ gk.T)
+
+        # Multiply depth by mask so invalid pixels contribute 0 weight
+        d_valid = np.where(mask, result, 0.0).astype(np.float32)
+        w_valid = mask.astype(np.float32)
+
+        sum_d = cv2.filter2D(d_valid, ddepth=-1, kernel=kernel,
+                             borderType=cv2.BORDER_REFLECT)
+        sum_w = cv2.filter2D(w_valid, ddepth=-1, kernel=kernel,
+                             borderType=cv2.BORDER_REFLECT)
+
+        # Where we have enough weight, compute the weighted mean
+        has_data = sum_w > 1e-6
+        interp   = np.where(has_data, sum_d / np.where(has_data, sum_w, 1.0), 0.0)
+
+        # Only fill holes — never overwrite original valid pixels
+        result = np.where(mask, result, interp.astype(np.float32))
+
+        # Update mask with newly filled pixels (for the next pass)
+        newly_filled = (~mask) & (result > 0.0)
+        mask = mask | newly_filled
+
+    return result.astype(np.float32)
+
+
+# ── Internal helpers ──────────────────────────────────────────────────────────
+
+def _odd_kernel_size(base: int, scale: float) -> int:
+    """Return the nearest odd integer to base * scale, minimum 3."""
+    raw = max(3, int(round(base * scale)))
+    return raw if raw % 2 == 1 else raw + 1

jetson/ros2_ws/src/saltybot_bringup/saltybot_bringup/_vo_drift.py

@@ -0,0 +1,150 @@
+"""
+_vo_drift.py — Visual odometry drift detector helpers (no ROS2 deps).
+
+Algorithm
+---------
+Two independent odometry streams (visual and wheel) are compared over a
+sliding time window.  Drift is measured as the absolute difference in
+cumulative path length travelled by each source over that window:
+
+    drift_m = |path_length(vo_window) − path_length(wheel_window)|
+
+Using cumulative path length (sum of inter-sample Euclidean steps) rather
+than straight-line displacement makes the measure robust to circular motion
+where start and end positions are the same.
+
+Drift is flagged when drift_m ≥ drift_threshold_m.
+
+Public API
+----------
+  OdomSample          — namedtuple(t, x, y)
+  OdomBuffer          — deque of OdomSamples with time-window trimming
+  compute_drift()     — compare two OdomBuffers and return DriftResult
+  DriftResult         — namedtuple(drift_m, vo_path_m, wheel_path_m,
+                                   is_drifting, window_s, n_vo, n_wheel)
+"""
+
+from __future__ import annotations
+
+import math
+from collections import deque
+from typing import NamedTuple, Sequence
+
+
+class OdomSample(NamedTuple):
+    t: float    # monotonic timestamp (seconds)
+    x: float    # position x (metres)
+    y: float    # position y (metres)
+
+
+class DriftResult(NamedTuple):
+    drift_m:     float   # |vo_path − wheel_path| (metres)
+    vo_path_m:   float   # cumulative path of VO source over window (metres)
+    wheel_path_m: float  # cumulative path of wheel source over window (metres)
+    is_drifting: bool    # True when drift_m >= threshold
+    window_s:    float   # actual time span of data used (seconds)
+    n_vo:        int     # number of VO samples in window
+    n_wheel:     int     # number of wheel samples in window
+
+
+class OdomBuffer:
+    """
+    Rolling buffer of OdomSamples trimmed to the last `max_age_s` seconds.
+
+    Parameters
+    ----------
+    max_age_s : float  — samples older than this are discarded (seconds)
+    """
+
+    def __init__(self, max_age_s: float = 10.0) -> None:
+        self._max_age = max_age_s
+        self._buf: deque[OdomSample] = deque()
+
+    # ── Public ────────────────────────────────────────────────────────────────
+
+    def push(self, sample: OdomSample) -> None:
+        """Append a sample and evict anything older than max_age_s."""
+        self._buf.append(sample)
+        self._trim(sample.t)
+
+    def window(self, window_s: float, now: float) -> list[OdomSample]:
+        """Return samples within the last window_s seconds of `now`."""
+        cutoff = now - window_s
+        return [s for s in self._buf if s.t >= cutoff]
+
+    def clear(self) -> None:
+        self._buf.clear()
+
+    def __len__(self) -> int:
+        return len(self._buf)
+
+    # ── Internal ──────────────────────────────────────────────────────────────
+
+    def _trim(self, now: float) -> None:
+        cutoff = now - self._max_age
+        while self._buf and self._buf[0].t < cutoff:
+            self._buf.popleft()
+
+
+# ── Core computation ──────────────────────────────────────────────────────────
+
+def compute_drift(
+    vo_buf:          OdomBuffer,
+    wheel_buf:       OdomBuffer,
+    window_s:        float,
+    drift_threshold_m: float,
+    now:             float,
+) -> DriftResult:
+    """
+    Compare VO and wheel odometry path lengths over the last `window_s`.
+
+    Parameters
+    ----------
+    vo_buf            : OdomBuffer of visual odometry samples
+    wheel_buf         : OdomBuffer of wheel odometry samples
+    window_s          : comparison window width (seconds)
+    drift_threshold_m : drift_m threshold for is_drifting flag
+    now               : current time (same scale as OdomSample.t)
+
+    Returns
+    -------
+    DriftResult — zero drift if either buffer has fewer than 2 samples.
+    """
+    vo_samples    = vo_buf.window(window_s, now)
+    wheel_samples = wheel_buf.window(window_s, now)
+
+    if len(vo_samples) < 2 or len(wheel_samples) < 2:
+        return DriftResult(
+            drift_m=0.0, vo_path_m=0.0, wheel_path_m=0.0,
+            is_drifting=False,
+            window_s=0.0, n_vo=len(vo_samples), n_wheel=len(wheel_samples),
+        )
+
+    vo_path    = _path_length(vo_samples)
+    wheel_path = _path_length(wheel_samples)
+    drift_m    = abs(vo_path - wheel_path)
+
+    # Actual data span = latest timestamp − earliest across both buffers
+    t_min = min(vo_samples[0].t,    wheel_samples[0].t)
+    t_max = max(vo_samples[-1].t,   wheel_samples[-1].t)
+    actual_window = t_max - t_min
+
+    return DriftResult(
+        drift_m=drift_m,
+        vo_path_m=vo_path,
+        wheel_path_m=wheel_path,
+        is_drifting=drift_m >= drift_threshold_m,
+        window_s=actual_window,
+        n_vo=len(vo_samples),
+        n_wheel=len(wheel_samples),
+    )
+
+
+def _path_length(samples: Sequence[OdomSample]) -> float:
+    """Sum of Euclidean inter-sample distances."""
+    total = 0.0
+    for i in range(1, len(samples)):
+        dx = samples[i].x - samples[i - 1].x
+        dy = samples[i].y - samples[i - 1].y
+        total += math.sqrt(dx * dx + dy * dy)
+    return total

jetson/ros2_ws/src/saltybot_bringup/saltybot_bringup/color_segment_node.py

@@ -0,0 +1,127 @@
+"""
+color_segment_node.py — D435i HSV color object segmenter (Issue #274).
+
+Subscribes to the RealSense colour stream, applies per-color HSV thresholding,
+extracts contours, and publishes detected blobs as ColorDetectionArray.
+
+Subscribes (BEST_EFFORT):
+  /camera/color/image_raw     sensor_msgs/Image   BGR8 (or rgb8)
+
+Publishes:
+  /saltybot/color_objects     saltybot_scene_msgs/ColorDetectionArray
+
+Parameters
+----------
+active_colors       str    "red,green,blue,yellow,orange"  Comma-separated list
+min_area_px         float  200.0   Minimum contour area (pixels²)
+max_blobs_per_color int    10      Max detections per color per frame
+"""
+
+from __future__ import annotations
+
+import rclpy
+from rclpy.node import Node
+from rclpy.qos import QoSProfile, ReliabilityPolicy, HistoryPolicy
+
+import numpy as np
+from cv_bridge import CvBridge
+
+from sensor_msgs.msg import Image
+from std_msgs.msg import Header
+
+from saltybot_scene_msgs.msg import ColorDetection, ColorDetectionArray
+from vision_msgs.msg import BoundingBox2D
+from geometry_msgs.msg import Pose2D
+
+from ._color_segmenter import find_color_blobs
+
+
+_SENSOR_QOS = QoSProfile(
+    reliability=ReliabilityPolicy.BEST_EFFORT,
+    history=HistoryPolicy.KEEP_LAST,
+    depth=4,
+)
+
+_DEFAULT_COLORS = 'red,green,blue,yellow,orange'
+
+
+class ColorSegmentNode(Node):
+
+    def __init__(self) -> None:
+        super().__init__('color_segment_node')
+
+        self.declare_parameter('active_colors',       _DEFAULT_COLORS)
+        self.declare_parameter('min_area_px',         200.0)
+        self.declare_parameter('max_blobs_per_color', 10)
+
+        colors_str = self.get_parameter('active_colors').value
+        self._active_colors = [c.strip() for c in colors_str.split(',') if c.strip()]
+        self._min_area = float(self.get_parameter('min_area_px').value)
+        self._max_blobs = int(self.get_parameter('max_blobs_per_color').value)
+
+        self._bridge = CvBridge()
+
+        self._sub = self.create_subscription(
+            Image, '/camera/color/image_raw', self._on_image, _SENSOR_QOS)
+        self._pub = self.create_publisher(
+            ColorDetectionArray, '/saltybot/color_objects', 10)
+
+        self.get_logger().info(
+            f'color_segment_node ready — colors={self._active_colors} '
+            f'min_area={self._min_area}px² max_blobs={self._max_blobs}'
+        )
+
+    # ── Callback ──────────────────────────────────────────────────────────────
+
+    def _on_image(self, msg: Image) -> None:
+        try:
+            bgr = self._bridge.imgmsg_to_cv2(msg, desired_encoding='bgr8')
+        except Exception as exc:
+            self.get_logger().error(
+                f'cv_bridge: {exc}', throttle_duration_sec=5.0)
+            return
+
+        blobs = find_color_blobs(
+            bgr,
+            active_colors=self._active_colors,
+            min_area_px=self._min_area,
+            max_blobs_per_color=self._max_blobs,
+        )
+
+        arr = ColorDetectionArray()
+        arr.header = msg.header
+
+        for blob in blobs:
+            det = ColorDetection()
+            det.header = msg.header
+            det.color_name  = blob.color_name
+            det.confidence  = blob.confidence
+            det.area_px     = blob.area_px
+            det.contour_id  = blob.contour_id
+
+            bbox = BoundingBox2D()
+            center = Pose2D()
+            center.x = blob.cx
+            center.y = blob.cy
+            bbox.center    = center
+            bbox.size_x    = blob.w
+            bbox.size_y    = blob.h
+            det.bbox = bbox
+
+            arr.detections.append(det)
+
+        self._pub.publish(arr)
+
+
+def main(args=None) -> None:
+    rclpy.init(args=args)
+    node = ColorSegmentNode()
+    try:
+        rclpy.spin(node)
+    finally:
+        node.destroy_node()
+        rclpy.shutdown()
+
+
+if __name__ == '__main__':
+    main()

jetson/ros2_ws/src/saltybot_bringup/saltybot_bringup/depth_hole_fill_node.py

@@ -0,0 +1,128 @@
+"""
+depth_hole_fill_node.py — D435i depth image hole filler (Issue #268).
+
+Subscribes to the raw D435i depth stream, fills zero/NaN pixels using
+multi-pass spatial-Gaussian bilateral interpolation, and republishes the
+filled image at camera rate.
+
+Subscribes (BEST_EFFORT):
+  /camera/depth/image_rect_raw     sensor_msgs/Image  float32 depth (m)
+
+Publishes:
+  /camera/depth/filled             sensor_msgs/Image  float32 depth (m), holes filled
+
+The filled image preserves all original valid pixels exactly and only
+modifies pixels that had no return (0 or NaN).  The output is suitable
+for all downstream consumers that expect a dense depth map (VO, RTAB-Map,
+collision avoidance, floor classifier).
+
+Parameters
+----------
+input_topic    str    /camera/depth/image_rect_raw   Input depth topic
+output_topic   str    /camera/depth/filled           Output depth topic
+kernel_size    int    5      Initial Gaussian kernel side length (pixels)
+d_min          float  0.1    Minimum valid depth (m)
+d_max          float  10.0   Maximum valid depth (m)
+max_passes     int    3      Fill passes (growing kernel per pass)
+"""
+
+from __future__ import annotations
+
+import rclpy
+from rclpy.node import Node
+from rclpy.qos import QoSProfile, ReliabilityPolicy, HistoryPolicy
+
+import numpy as np
+from cv_bridge import CvBridge
+
+from sensor_msgs.msg import Image
+
+from ._depth_hole_fill import fill_holes
+
+
+_SENSOR_QOS = QoSProfile(
+    reliability=ReliabilityPolicy.BEST_EFFORT,
+    history=HistoryPolicy.KEEP_LAST,
+    depth=4,
+)
+
+
+class DepthHoleFillNode(Node):
+
+    def __init__(self) -> None:
+        super().__init__('depth_hole_fill_node')
+
+        self.declare_parameter('input_topic',  '/camera/depth/image_rect_raw')
+        self.declare_parameter('output_topic', '/camera/depth/filled')
+        self.declare_parameter('kernel_size',  5)
+        self.declare_parameter('d_min',        0.1)
+        self.declare_parameter('d_max',        10.0)
+        self.declare_parameter('max_passes',   3)
+
+        input_topic   = self.get_parameter('input_topic').value
+        output_topic  = self.get_parameter('output_topic').value
+        self._ks      = int(self.get_parameter('kernel_size').value)
+        self._d_min   = self.get_parameter('d_min').value
+        self._d_max   = self.get_parameter('d_max').value
+        self._passes  = int(self.get_parameter('max_passes').value)
+
+        self._bridge = CvBridge()
+
+        self._sub = self.create_subscription(
+            Image, input_topic, self._on_depth, _SENSOR_QOS)
+        self._pub = self.create_publisher(Image, output_topic, 10)
+
+        self.get_logger().info(
+            f'depth_hole_fill_node ready — '
+            f'{input_topic} → {output_topic} '
+            f'kernel={self._ks} passes={self._passes} '
+            f'd=[{self._d_min},{self._d_max}]m'
+        )
+
+    # ── Callback ──────────────────────────────────────────────────────────────
+
+    def _on_depth(self, msg: Image) -> None:
+        try:
+            depth = self._bridge.imgmsg_to_cv2(msg, desired_encoding='passthrough')
+        except Exception as exc:
+            self.get_logger().error(
+                f'cv_bridge: {exc}', throttle_duration_sec=5.0)
+            return
+
+        depth = depth.astype(np.float32)
+
+        # Handle uint16 mm → float32 m conversion (D435i raw stream)
+        if depth.max() > 100.0:
+            depth /= 1000.0
+
+        filled = fill_holes(
+            depth,
+            kernel_size=self._ks,
+            d_min=self._d_min,
+            d_max=self._d_max,
+            max_passes=self._passes,
+        )
+
+        try:
+            out_msg = self._bridge.cv2_to_imgmsg(filled, encoding='32FC1')
+        except Exception as exc:
+            self.get_logger().error(
+                f'cv2_to_imgmsg: {exc}', throttle_duration_sec=5.0)
+            return
+
+        out_msg.header = msg.header
+        self._pub.publish(out_msg)
+
+
+def main(args=None) -> None:
+    rclpy.init(args=args)
+    node = DepthHoleFillNode()
+    try:
+        rclpy.spin(node)
+    finally:
+        node.destroy_node()
+        rclpy.shutdown()
+
+
+if __name__ == '__main__':
+    main()

jetson/ros2_ws/src/saltybot_bringup/saltybot_bringup/vo_drift_node.py

@@ -0,0 +1,150 @@
+"""
+vo_drift_node.py — Visual odometry drift detector (Issue #260).
+
+Compares the cumulative path lengths of visual odometry and wheel odometry
+over a sliding window.  When the absolute difference exceeds the configured
+threshold the node flags drift, allowing the system to warn operators,
+inflate VO covariance, or fall back to wheel-only localisation.
+
+Subscribes (BEST_EFFORT):
+  /camera/odom            nav_msgs/Odometry   visual odometry
+  /odom                   nav_msgs/Odometry   wheel odometry
+
+  → For this robot remap to /saltybot/visual_odom + /saltybot/rover_odom.
+
+Publishes:
+  /saltybot/vo_drift_detected   std_msgs/Bool     True while drifting
+  /saltybot/vo_drift_magnitude  std_msgs/Float32  drift magnitude (metres)
+
+Parameters
+----------
+vo_topic           str    /camera/odom       Visual odometry source topic
+wheel_topic        str    /odom              Wheel odometry source topic
+drift_threshold_m  float  0.5                Drift flag threshold (metres)
+window_s           float  10.0               Comparison window (seconds)
+publish_hz         float  2.0                Output publication rate (Hz)
+max_buffer_age_s   float  30.0               Max age of stored samples (s)
+"""
+
+from __future__ import annotations
+
+import time
+
+import rclpy
+from rclpy.node import Node
+from rclpy.qos import QoSProfile, ReliabilityPolicy, HistoryPolicy
+
+from nav_msgs.msg import Odometry
+from std_msgs.msg import Bool, Float32
+
+from ._vo_drift import OdomBuffer, OdomSample, compute_drift
+
+
+_SENSOR_QOS = QoSProfile(
+    reliability=ReliabilityPolicy.BEST_EFFORT,
+    history=HistoryPolicy.KEEP_LAST,
+    depth=4,
+)
+
+
+class VoDriftNode(Node):
+
+    def __init__(self) -> None:
+        super().__init__('vo_drift_node')
+
+        self.declare_parameter('vo_topic',          '/camera/odom')
+        self.declare_parameter('wheel_topic',       '/odom')
+        self.declare_parameter('drift_threshold_m', 0.5)
+        self.declare_parameter('window_s',          10.0)
+        self.declare_parameter('publish_hz',        2.0)
+        self.declare_parameter('max_buffer_age_s',  30.0)
+
+        vo_topic       = self.get_parameter('vo_topic').value
+        wheel_topic    = self.get_parameter('wheel_topic').value
+        self._thresh   = self.get_parameter('drift_threshold_m').value
+        self._window_s = self.get_parameter('window_s').value
+        publish_hz     = self.get_parameter('publish_hz').value
+        max_age        = self.get_parameter('max_buffer_age_s').value
+
+        self._vo_buf    = OdomBuffer(max_age_s=max_age)
+        self._wheel_buf = OdomBuffer(max_age_s=max_age)
+
+        self.create_subscription(
+            Odometry, vo_topic, self._on_vo, _SENSOR_QOS)
+        self.create_subscription(
+            Odometry, wheel_topic, self._on_wheel, _SENSOR_QOS)
+
+        self._pub_detected  = self.create_publisher(
+            Bool,    '/saltybot/vo_drift_detected',   10)
+        self._pub_magnitude = self.create_publisher(
+            Float32, '/saltybot/vo_drift_magnitude',  10)
+
+        self.create_timer(1.0 / publish_hz, self._tick)
+
+        self.get_logger().info(
+            f'vo_drift_node ready — '
+            f'vo={vo_topic} wheel={wheel_topic} '
+            f'threshold={self._thresh}m window={self._window_s}s'
+        )
+
+    # ── Callbacks ─────────────────────────────────────────────────────────────
+
+    def _on_vo(self, msg: Odometry) -> None:
+        s = _odom_to_sample(msg)
+        self._vo_buf.push(s)
+
+    def _on_wheel(self, msg: Odometry) -> None:
+        s = _odom_to_sample(msg)
+        self._wheel_buf.push(s)
+
+    # ── Publish tick ──────────────────────────────────────────────────────────
+
+    def _tick(self) -> None:
+        now    = time.monotonic()
+        result = compute_drift(
+            self._vo_buf, self._wheel_buf,
+            window_s=self._window_s,
+            drift_threshold_m=self._thresh,
+            now=now,
+        )
+
+        if result.is_drifting:
+            self.get_logger().warn(
+                f'VO drift detected: {result.drift_m:.3f}m '
+                f'(vo={result.vo_path_m:.3f}m wheel={result.wheel_path_m:.3f}m '
+                f'over {result.window_s:.1f}s)',
+                throttle_duration_sec=5.0,
+            )
+
+        det_msg = Bool()
+        det_msg.data = result.is_drifting
+        self._pub_detected.publish(det_msg)
+
+        mag_msg = Float32()
+        mag_msg.data = float(result.drift_m)
+        self._pub_magnitude.publish(mag_msg)
+
+
+# ── Helpers ───────────────────────────────────────────────────────────────────
+
+def _odom_to_sample(msg: Odometry) -> OdomSample:
+    """Convert nav_msgs/Odometry to OdomSample using monotonic clock."""
+    return OdomSample(
+        t=time.monotonic(),
+        x=msg.pose.pose.position.x,
+        y=msg.pose.pose.position.y,
+    )
+
+
+def main(args=None) -> None:
+    rclpy.init(args=args)
+    node = VoDriftNode()
+    try:
+        rclpy.spin(node)
+    finally:
+        node.destroy_node()
+        rclpy.shutdown()
+
+
+if __name__ == '__main__':
+    main()

jetson/ros2_ws/src/saltybot_bringup/setup.py

@@ -35,6 +35,12 @@ setup(
             'lidar_clustering        = saltybot_bringup.lidar_clustering_node:main',
             # Floor surface type classifier (Issue #249)
             'floor_classifier        = saltybot_bringup.floor_classifier_node:main',
+            # Visual odometry drift detector (Issue #260)
+            'vo_drift_detector       = saltybot_bringup.vo_drift_node:main',
+            # Depth image hole filler (Issue #268)
+            'depth_hole_fill         = saltybot_bringup.depth_hole_fill_node:main',
+            # HSV color object segmenter (Issue #274)
+            'color_segmenter         = saltybot_bringup.color_segment_node:main',
         ],
     },
 )

jetson/ros2_ws/src/saltybot_bringup/test/test_color_segmenter.py

@@ -0,0 +1,361 @@
+"""
+test_color_segmenter.py — Unit tests for HSV color segmentation helpers (no ROS2 required).
+
+Covers:
+  HsvRange / ColorBlob:
+    - NamedTuple fields accessible by name
+    - confidence clamped to [0,1]
+
+  mask_for_color:
+    - pure red image → red mask fully white
+    - pure red image → green mask fully black
+    - pure green image → green mask fully white
+    - pure blue image → blue mask fully white
+    - pure yellow image → yellow mask non-empty
+    - pure orange image → orange mask non-empty
+    - red hue wrap-around detected from both HSV bands
+    - unknown color name raises ValueError
+    - mask is uint8
+    - mask shape matches input
+
+  find_color_blobs — output contract:
+    - returns list
+    - empty list on blank (no-color) image
+    - empty list when min_area_px larger than any contour
+
+  find_color_blobs — detection:
+    - large red rectangle detected as red blob
+    - large green rectangle detected as green blob
+    - large blue rectangle detected as blue blob
+    - detected blob color_name matches requested color
+    - contour_id is 0 for first blob
+    - confidence in [0, 1]
+    - cx, cy within image bounds
+    - w, h > 0 for detected blob
+    - area_px > 0 for detected blob
+
+  find_color_blobs — filtering:
+    - active_colors=None detects all colors when present
+    - only requested colors returned when active_colors restricted
+    - max_blobs_per_color limits output count
+    - two separate red blobs both detected when max_blobs=2
+    - smaller blob filtered when min_area_px high
+
+  find_color_blobs — multi-color:
+    - image with red + green regions → both detected
+"""
+
+import sys
+import os
+
+import numpy as np
+import pytest
+
+sys.path.insert(0, os.path.join(os.path.dirname(__file__), '..'))
+
+from saltybot_bringup._color_segmenter import (
+    HsvRange,
+    ColorBlob,
+    COLOR_RANGES,
+    mask_for_color,
+    find_color_blobs,
+)
+
+
+# ── Image factories ───────────────────────────────────────────────────────────
+
+def _solid_bgr(b, g, r, h=64, w=64) -> np.ndarray:
+    """Solid BGR image."""
+    img = np.zeros((h, w, 3), dtype=np.uint8)
+    img[:, :] = (b, g, r)
+    return img
+
+
+def _blank(h=64, w=64) -> np.ndarray:
+    """All-black image (nothing to detect)."""
+    return np.zeros((h, w, 3), dtype=np.uint8)
+
+
+def _image_with_rect(bg_bgr, rect_bgr, rect_slice_r, rect_slice_c, h=128, w=128) -> np.ndarray:
+    """Background colour with a filled rectangle."""
+    img = np.zeros((h, w, 3), dtype=np.uint8)
+    img[:, :] = bg_bgr
+    img[rect_slice_r, rect_slice_c] = rect_bgr
+    return img
+
+
+# Canonical solid color BGR values (saturated, in-range for HSV thresholds)
+_RED_BGR    = (0,   0,   200)   # BGR pure red
+_GREEN_BGR  = (0,   200, 0  )   # BGR pure green
+_BLUE_BGR   = (200, 0,   0  )   # BGR pure blue
+_YELLOW_BGR = (0,   220, 220)   # BGR yellow
+_ORANGE_BGR = (0,   140, 220)   # BGR orange
+
+
+# ── HsvRange / ColorBlob types ────────────────────────────────────────────────
+
+class TestTypes:
+
+    def test_hsv_range_fields(self):
+        r = HsvRange(0, 10, 60, 255, 50, 255)
+        assert r.h_lo == 0 and r.h_hi == 10
+        assert r.s_lo == 60 and r.s_hi == 255
+        assert r.v_lo == 50 and r.v_hi == 255
+
+    def test_color_blob_fields(self):
+        b = ColorBlob('red', 0.8, 32.0, 32.0, 20.0, 20.0, 300.0, 0)
+        assert b.color_name == 'red'
+        assert b.confidence == pytest.approx(0.8)
+        assert b.contour_id == 0
+
+    def test_color_ranges_contains_all_defaults(self):
+        for color in ('red', 'green', 'blue', 'yellow', 'orange'):
+            assert color in COLOR_RANGES
+            assert len(COLOR_RANGES[color]) >= 1
+
+
+# ── mask_for_color ────────────────────────────────────────────────────────────
+
+class TestMaskForColor:
+
+    def test_mask_is_uint8(self):
+        import cv2
+        hsv = cv2.cvtColor(_solid_bgr(*_RED_BGR), cv2.COLOR_BGR2HSV)
+        m = mask_for_color(hsv, 'red')
+        assert m.dtype == np.uint8
+
+    def test_mask_shape_matches_input(self):
+        import cv2
+        bgr = _solid_bgr(*_RED_BGR, h=48, w=80)
+        hsv = cv2.cvtColor(bgr, cv2.COLOR_BGR2HSV)
+        m = mask_for_color(hsv, 'red')
+        assert m.shape == (48, 80)
+
+    def test_pure_red_gives_red_mask_nonzero(self):
+        import cv2
+        hsv = cv2.cvtColor(_solid_bgr(*_RED_BGR), cv2.COLOR_BGR2HSV)
+        m = mask_for_color(hsv, 'red')
+        assert m.any(), 'red mask should be non-empty for red image'
+
+    def test_pure_red_gives_green_mask_empty(self):
+        import cv2
+        hsv = cv2.cvtColor(_solid_bgr(*_RED_BGR), cv2.COLOR_BGR2HSV)
+        m = mask_for_color(hsv, 'green')
+        assert not m.any(), 'green mask should be empty for red image'
+
+    def test_pure_green_gives_green_mask_nonzero(self):
+        import cv2
+        hsv = cv2.cvtColor(_solid_bgr(*_GREEN_BGR), cv2.COLOR_BGR2HSV)
+        m = mask_for_color(hsv, 'green')
+        assert m.any()
+
+    def test_pure_blue_gives_blue_mask_nonzero(self):
+        import cv2
+        hsv = cv2.cvtColor(_solid_bgr(*_BLUE_BGR), cv2.COLOR_BGR2HSV)
+        m = mask_for_color(hsv, 'blue')
+        assert m.any()
+
+    def test_pure_yellow_gives_yellow_mask_nonzero(self):
+        import cv2
+        hsv = cv2.cvtColor(_solid_bgr(*_YELLOW_BGR), cv2.COLOR_BGR2HSV)
+        m = mask_for_color(hsv, 'yellow')
+        assert m.any()
+
+    def test_pure_orange_gives_orange_mask_nonzero(self):
+        import cv2
+        hsv = cv2.cvtColor(_solid_bgr(*_ORANGE_BGR), cv2.COLOR_BGR2HSV)
+        m = mask_for_color(hsv, 'orange')
+        assert m.any()
+
+    def test_unknown_color_raises(self):
+        import cv2
+        hsv = cv2.cvtColor(_blank(), cv2.COLOR_BGR2HSV)
+        with pytest.raises(ValueError, match='Unknown color'):
+            mask_for_color(hsv, 'purple')
+
+    def test_red_detected_in_high_hue_band(self):
+        """A near-180-hue red pixel should still trigger the red mask."""
+        import cv2
+        # HSV (175, 200, 200) = high-hue red (wrap-around band)
+        hsv = np.full((32, 32, 3), (175, 200, 200), dtype=np.uint8)
+        m = mask_for_color(hsv, 'red')
+        assert m.any(), 'high-hue red not detected'
+
+
+# ── find_color_blobs — output contract ───────────────────────────────────────
+
+class TestFindColorBlobsContract:
+
+    def test_returns_list(self):
+        result = find_color_blobs(_blank())
+        assert isinstance(result, list)
+
+    def test_blank_image_returns_empty(self):
+        result = find_color_blobs(_blank())
+        assert result == []
+
+    def test_min_area_filter_removes_all(self):
+        """Request a min area larger than the entire image → no blobs."""
+        bgr = _solid_bgr(*_RED_BGR, h=32, w=32)
+        result = find_color_blobs(bgr, active_colors=['red'], min_area_px=1e9)
+        assert result == []
+
+
+# ── find_color_blobs — detection ─────────────────────────────────────────────
+
+class TestFindColorBlobsDetection:
+
+    def _large_rect(self, color_bgr, color_name) -> np.ndarray:
+        """100×100 image with a 60×60 solid-color rectangle centred."""
+        img = _blank(h=100, w=100)
+        img[20:80, 20:80] = color_bgr
+        return img
+
+    def test_red_rect_detected(self):
+        blobs = find_color_blobs(self._large_rect(_RED_BGR, 'red'), active_colors=['red'])
+        assert len(blobs) >= 1
+        assert blobs[0].color_name == 'red'
+
+    def test_green_rect_detected(self):
+        blobs = find_color_blobs(self._large_rect(_GREEN_BGR, 'green'), active_colors=['green'])
+        assert len(blobs) >= 1
+        assert blobs[0].color_name == 'green'
+
+    def test_blue_rect_detected(self):
+        blobs = find_color_blobs(self._large_rect(_BLUE_BGR, 'blue'), active_colors=['blue'])
+        assert len(blobs) >= 1
+        assert blobs[0].color_name == 'blue'
+
+    def test_first_contour_id_is_zero(self):
+        img = _blank(h=100, w=100)
+        img[20:80, 20:80] = _RED_BGR
+        blobs = find_color_blobs(img, active_colors=['red'])
+        assert blobs[0].contour_id == 0
+
+    def test_confidence_in_range(self):
+        img = _blank(h=100, w=100)
+        img[20:80, 20:80] = _GREEN_BGR
+        blobs = find_color_blobs(img, active_colors=['green'])
+        assert blobs
+        assert 0.0 <= blobs[0].confidence <= 1.0
+
+    def test_cx_within_image(self):
+        img = _blank(h=100, w=100)
+        img[20:80, 20:80] = _BLUE_BGR
+        blobs = find_color_blobs(img, active_colors=['blue'])
+        assert blobs
+        assert 0.0 <= blobs[0].cx <= 100.0
+
+    def test_cy_within_image(self):
+        img = _blank(h=100, w=100)
+        img[20:80, 20:80] = _BLUE_BGR
+        blobs = find_color_blobs(img, active_colors=['blue'])
+        assert blobs
+        assert 0.0 <= blobs[0].cy <= 100.0
+
+    def test_w_positive(self):
+        img = _blank(h=100, w=100)
+        img[20:80, 20:80] = _RED_BGR
+        blobs = find_color_blobs(img, active_colors=['red'])
+        assert blobs[0].w > 0
+
+    def test_h_positive(self):
+        img = _blank(h=100, w=100)
+        img[20:80, 20:80] = _RED_BGR
+        blobs = find_color_blobs(img, active_colors=['red'])
+        assert blobs[0].h > 0
+
+    def test_area_px_positive(self):
+        img = _blank(h=100, w=100)
+        img[20:80, 20:80] = _RED_BGR
+        blobs = find_color_blobs(img, active_colors=['red'])
+        assert blobs[0].area_px > 0
+
+    def test_area_px_reasonable(self):
+        """area_px should be roughly within the rectangle we drew."""
+        img = _blank(h=100, w=100)
+        img[20:80, 20:80] = _GREEN_BGR   # 60×60 = 3600 px
+        blobs = find_color_blobs(img, active_colors=['green'], min_area_px=100.0)
+        assert blobs
+        assert 1000 <= blobs[0].area_px <= 4000
+
+
+# ── find_color_blobs — filtering ─────────────────────────────────────────────
+
+class TestFindColorBlobsFiltering:
+
+    def test_active_colors_none_detects_all(self):
+        """Image with red+green patches → both found when active_colors=None."""
+        img = _blank(h=128, w=128)
+        img[10:50, 10:50] = _RED_BGR
+        img[10:50, 70:110] = _GREEN_BGR
+        blobs = find_color_blobs(img, active_colors=None, min_area_px=100.0)
+        names = {b.color_name for b in blobs}
+        assert 'red' in names
+        assert 'green' in names
+
+    def test_restricted_active_colors(self):
+        """Only red requested → no green blobs returned."""
+        img = _blank(h=128, w=128)
+        img[10:50, 10:50] = _RED_BGR
+        img[10:50, 70:110] = _GREEN_BGR
+        blobs = find_color_blobs(img, active_colors=['red'], min_area_px=100.0)
+        assert all(b.color_name == 'red' for b in blobs)
+
+    def test_max_blobs_per_color_limits(self):
+        """Four separate red rectangles but max_blobs=2 → at most 2 blobs."""
+        img = _blank(h=200, w=200)
+        img[10:40, 10:40]   = _RED_BGR
+        img[10:40, 80:110]  = _RED_BGR
+        img[100:130, 10:40] = _RED_BGR
+        img[100:130, 80:110] = _RED_BGR
+        blobs = find_color_blobs(img, active_colors=['red'],
+                                 min_area_px=100.0, max_blobs_per_color=2)
+        red_blobs = [b for b in blobs if b.color_name == 'red']
+        assert len(red_blobs) <= 2
+
+    def test_two_blobs_detected_when_max_allows(self):
+        """Two red rectangles detected when max_blobs_per_color >= 2."""
+        img = _blank(h=200, w=200)
+        img[10:60, 10:60]   = _RED_BGR
+        img[10:60, 130:180] = _RED_BGR
+        blobs = find_color_blobs(img, active_colors=['red'],
+                                 min_area_px=100.0, max_blobs_per_color=10)
+        red_blobs = [b for b in blobs if b.color_name == 'red']
+        assert len(red_blobs) >= 2
+
+    def test_small_blob_filtered_by_min_area(self):
+        """Small 5×5 red patch filtered by min_area_px=500."""
+        img = _blank(h=64, w=64)
+        img[28:33, 28:33] = _RED_BGR   # 5×5 = 25 px contour area
+        blobs = find_color_blobs(img, active_colors=['red'], min_area_px=500.0)
+        assert blobs == []
+
+
+# ── find_color_blobs — multi-color ───────────────────────────────────────────
+
+class TestFindColorBlobsMultiColor:
+
+    def test_red_and_green_in_same_image(self):
+        img = _blank(h=128, w=128)
+        img[10:60, 10:60]   = _RED_BGR
+        img[10:60, 68:118]  = _GREEN_BGR
+        blobs = find_color_blobs(img, active_colors=['red', 'green'], min_area_px=100.0)
+        names = {b.color_name for b in blobs}
+        assert 'red' in names, 'red blob should be detected'
+        assert 'green' in names, 'green blob should be detected'
+
+    def test_contour_ids_per_color_start_at_zero(self):
+        """contour_id should be 0 for the first (largest) blob of each color."""
+        img = _blank(h=200, w=200)
+        img[10:80, 10:80]   = _RED_BGR
+        img[10:80, 110:180] = _BLUE_BGR
+        blobs = find_color_blobs(img, active_colors=['red', 'blue'], min_area_px=100.0)
+        for color in ('red', 'blue'):
+            first = next((b for b in blobs if b.color_name == color), None)
+            assert first is not None, f'{color} blob not found'
+            assert first.contour_id == 0, f'{color} first blob contour_id != 0'
+
+
+if __name__ == '__main__':
+    pytest.main([__file__, '-v'])

jetson/ros2_ws/src/saltybot_bringup/test/test_depth_hole_fill.py

@@ -0,0 +1,281 @@
+"""
+test_depth_hole_fill.py — Unit tests for depth hole fill helpers (no ROS2 required).
+
+Covers:
+  valid_mask:
+    - valid range returns True
+    - zero / below d_min returns False
+    - NaN returns False
+    - above d_max returns False
+    - mixed array has correct mask
+
+  _odd_kernel_size:
+    - result is always odd
+    - result >= 3
+    - scales correctly
+
+  fill_holes — no-hole cases:
+    - fully valid image is returned unchanged
+    - output dtype is float32
+    - output shape matches input
+
+  fill_holes — basic fills:
+    - single centre hole in uniform depth → filled with correct depth
+    - single centre hole in uniform depth → original valid pixels unchanged
+    - NaN pixel treated as hole and filled
+    - row of zeros within uniform depth → filled
+
+  fill_holes — fill quality:
+    - linear gradient: centre hole filled with interpolated value
+    - multi-pass fills larger holes than single pass
+    - all-zero image stays zero (no valid neighbours)
+    - border hole (edge pixel) is handled without crash
+    - depth range: pixel above d_max treated as hole
+
+  fill_holes — valid pixel preservation:
+    - original valid pixels are never modified
+    - max_passes=1 still fills small holes
+"""
+
+import sys
+import os
+import math
+
+import numpy as np
+import pytest
+
+sys.path.insert(0, os.path.join(os.path.dirname(__file__), '..'))
+
+from saltybot_bringup._depth_hole_fill import (
+    fill_holes,
+    valid_mask,
+    _odd_kernel_size,
+)
+
+
+# ── Helpers ───────────────────────────────────────────────────────────────────
+
+def _uniform(val=2.0, h=64, w=64) -> np.ndarray:
+    return np.full((h, w), val, dtype=np.float32)
+
+
+def _poke_hole(arr, r, c) -> np.ndarray:
+    arr = arr.copy()
+    arr[r, c] = 0.0
+    return arr
+
+
+def _poke_nan(arr, r, c) -> np.ndarray:
+    arr = arr.copy()
+    arr[r, c] = float('nan')
+    return arr
+
+
+# ── valid_mask ────────────────────────────────────────────────────────────────
+
+class TestValidMask:
+
+    def test_valid_pixel_is_true(self):
+        d = np.array([[1.0]], dtype=np.float32)
+        assert valid_mask(d, 0.1, 10.0)[0, 0]
+
+    def test_zero_is_false(self):
+        d = np.array([[0.0]], dtype=np.float32)
+        assert not valid_mask(d, 0.1, 10.0)[0, 0]
+
+    def test_below_dmin_is_false(self):
+        d = np.array([[0.05]], dtype=np.float32)
+        assert not valid_mask(d, 0.1, 10.0)[0, 0]
+
+    def test_nan_is_false(self):
+        d = np.array([[float('nan')]], dtype=np.float32)
+        assert not valid_mask(d, 0.1, 10.0)[0, 0]
+
+    def test_above_dmax_is_false(self):
+        d = np.array([[15.0]], dtype=np.float32)
+        assert not valid_mask(d, 0.1, 10.0)[0, 0]
+
+    def test_at_dmin_is_true(self):
+        d = np.array([[0.1]], dtype=np.float32)
+        assert valid_mask(d, 0.1, 10.0)[0, 0]
+
+    def test_at_dmax_is_true(self):
+        d = np.array([[10.0]], dtype=np.float32)
+        assert valid_mask(d, 0.1, 10.0)[0, 0]
+
+    def test_mixed_array(self):
+        d = np.array([[0.0, 1.0, float('nan'), 5.0, 11.0]], dtype=np.float32)
+        m = valid_mask(d, 0.1, 10.0)
+        np.testing.assert_array_equal(m, [[False, True, False, True, False]])
+
+
+# ── _odd_kernel_size ──────────────────────────────────────────────────────────
+
+class TestOddKernelSize:
+
+    @pytest.mark.parametrize('base,scale', [
+        (5, 1.0), (5, 2.5), (5, 6.0),
+        (3, 1.0), (7, 2.0), (9, 3.0),
+        (4, 1.0),   # even base → must become odd
+    ])
+    def test_result_is_odd(self, base, scale):
+        ks = _odd_kernel_size(base, scale)
+        assert ks % 2 == 1
+
+    @pytest.mark.parametrize('base,scale', [(3, 1.0), (1, 5.0), (2, 0.5)])
+    def test_result_at_least_3(self, base, scale):
+        assert _odd_kernel_size(base, scale) >= 3
+
+    def test_scale_1_returns_base_or_nearby_odd(self):
+        ks = _odd_kernel_size(5, 1.0)
+        assert ks == 5
+
+    def test_large_scale_gives_large_kernel(self):
+        ks = _odd_kernel_size(5, 6.0)
+        assert ks >= 25   # 5 * 6 = 30 → 31
+
+
+# ── fill_holes — output contract ──────────────────────────────────────────────
+
+class TestFillHolesOutputContract:
+
+    def test_output_dtype_float32(self):
+        out = fill_holes(_uniform(2.0))
+        assert out.dtype == np.float32
+
+    def test_output_shape_preserved(self):
+        img = _uniform(2.0, h=48, w=64)
+        out = fill_holes(img)
+        assert out.shape == img.shape
+
+    def test_fully_valid_image_unchanged(self):
+        img = _uniform(2.0)
+        out = fill_holes(img)
+        np.testing.assert_allclose(out, img, atol=1e-6)
+
+    def test_valid_pixels_never_modified(self):
+        """Any pixel valid in the input must be identical in the output."""
+        img = _uniform(3.0, h=32, w=32)
+        img[16, 16] = 0.0   # one hole
+        mask_before = valid_mask(img)
+        out = fill_holes(img)
+        np.testing.assert_allclose(out[mask_before], img[mask_before], atol=1e-6)
+
+
+# ── fill_holes — basic hole filling ──────────────────────────────────────────
+
+class TestFillHolesBasic:
+
+    def test_centre_zero_filled_uniform(self):
+        """Single zero pixel in uniform depth → filled with that depth."""
+        img = _poke_hole(_uniform(2.0, 32, 32), 16, 16)
+        out = fill_holes(img, kernel_size=5, max_passes=1)
+        assert out[16, 16] == pytest.approx(2.0, abs=0.05)
+
+    def test_centre_nan_filled_uniform(self):
+        """Single NaN pixel in uniform depth → filled."""
+        img = _poke_nan(_uniform(2.0, 32, 32), 16, 16)
+        out = fill_holes(img, kernel_size=5, max_passes=1)
+        assert out[16, 16] == pytest.approx(2.0, abs=0.05)
+
+    def test_filled_value_is_positive(self):
+        img = _poke_hole(_uniform(1.5, 32, 32), 16, 16)
+        out = fill_holes(img)
+        assert out[16, 16] > 0.0
+
+    def test_row_of_holes_filled(self):
+        """Entire middle row zeroed → should be filled from neighbours above/below."""
+        img = _uniform(3.0, 32, 32)
+        img[16, :] = 0.0
+        out = fill_holes(img, kernel_size=7, max_passes=1)
+        # All pixels in the row should be non-zero after filling
+        assert (out[16, :] > 0.0).all()
+
+    def test_all_zero_stays_zero(self):
+        """Image with no valid pixels → stays zero (nothing to interpolate from)."""
+        img = np.zeros((32, 32), dtype=np.float32)
+        out = fill_holes(img, d_min=0.1)
+        assert (out == 0.0).all()
+
+    def test_border_hole_no_crash(self):
+        """Holes at image corners must not raise exceptions."""
+        img = _uniform(2.0, 32, 32)
+        img[0, 0] = 0.0
+        img[0, -1] = 0.0
+        img[-1, 0] = 0.0
+        img[-1, -1] = 0.0
+        out = fill_holes(img)   # must not raise
+        assert out.shape == img.shape
+
+    def test_border_holes_filled(self):
+        """Corner holes should be filled from their neighbours."""
+        img = _uniform(2.0, 32, 32)
+        img[0, 0] = 0.0
+        out = fill_holes(img, kernel_size=5, max_passes=1)
+        assert out[0, 0] == pytest.approx(2.0, abs=0.1)
+
+
+# ── fill_holes — fill quality ─────────────────────────────────────────────────
+
+class TestFillHolesQuality:
+
+    def test_linear_gradient_centre_hole_interpolated(self):
+        """
+        Depth linearly increasing from 1.0 (left) to 3.0 (right).
+        Centre hole should be filled near the midpoint (~2.0).
+        """
+        h, w = 32, 32
+        img = np.tile(np.linspace(1.0, 3.0, w, dtype=np.float32), (h, 1))
+        cx = w // 2
+        img[:, cx] = 0.0
+        out = fill_holes(img, kernel_size=5, max_passes=1)
+        mid = out[h // 2, cx]
+        assert 1.5 <= mid <= 2.5, f'interpolated value {mid:.3f} not in [1.5, 2.5]'
+
+    def test_large_hole_filled_with_more_passes(self):
+        """A 9×9 hole in uniform depth: single pass may not fully fill it,
+        but 3 passes should."""
+        img = _uniform(2.0, 64, 64)
+        # Create a 9×9 hole
+        img[28:37, 28:37] = 0.0
+        out1 = fill_holes(img, kernel_size=5, max_passes=1)
+        out3 = fill_holes(img, kernel_size=5, max_passes=3)
+        # More passes → fewer remaining holes
+        holes1 = (out1 == 0.0).sum()
+        holes3 = (out3 == 0.0).sum()
+        assert holes3 <= holes1, f'more passes should reduce holes: {holes3} vs {holes1}'
+
+    def test_3pass_fills_9x9_hole_completely(self):
+        img = _uniform(2.0, 64, 64)
+        img[28:37, 28:37] = 0.0
+        out = fill_holes(img, kernel_size=5, max_passes=3)
+        assert (out[28:37, 28:37] > 0.0).all()
+
+    def test_filled_depth_within_valid_range(self):
+        """Filled pixels should have depth within [d_min, d_max]."""
+        img = _uniform(2.0, 32, 32)
+        img[10:15, 10:15] = 0.0
+        out = fill_holes(img, d_min=0.1, d_max=10.0, max_passes=3)
+        # Only check pixels that were actually filled
+        was_hole = (img == 0.0)
+        filled   = out[was_hole]
+        positive = filled[filled > 0.0]
+        assert (positive >= 0.1).all()
+        assert (positive <= 10.0).all()
+
+    def test_above_dmax_treated_as_hole(self):
+        """Pixels above d_max should be treated as holes and filled."""
+        img = _uniform(2.0, 32, 32)
+        img[16, 16] = 15.0   # out of range
+        out = fill_holes(img, d_max=10.0, max_passes=1)
+        assert out[16, 16] == pytest.approx(2.0, abs=0.1)
+
+    def test_max_passes_1_works(self):
+        img = _poke_hole(_uniform(2.0, 32, 32), 16, 16)
+        out = fill_holes(img, max_passes=1)
+        assert out.shape == img.shape
+        assert out[16, 16] > 0.0
+
+
+if __name__ == '__main__':
+    pytest.main([__file__, '-v'])

jetson/ros2_ws/src/saltybot_bringup/test/test_vo_drift.py

@@ -0,0 +1,297 @@
+"""
+test_vo_drift.py — Unit tests for VO drift detector helpers (no ROS2 required).
+
+Covers:
+  OdomBuffer:
+    - push/len
+    - window returns only samples within cutoff
+    - old samples are evicted beyond max_age_s
+    - clear empties the buffer
+    - window on empty buffer returns empty list
+
+  _path_length (via compute_drift with crafted samples):
+    - stationary source → path = 0
+    - straight-line motion → path = total distance
+    - L-shaped path → path = sum of two legs
+
+  compute_drift:
+    - both empty → DriftResult with zeros, is_drifting=False
+    - one buffer < 2 samples → zero drift
+    - both move same distance → drift ≈ 0, not drifting
+    - VO moves 1m, wheel moves 0.5m → drift = 0.5m
+    - drift == threshold → is_drifting=True (>=)
+    - drift < threshold → is_drifting=False
+    - drift > threshold → is_drifting=True
+    - path lengths in result match expectation
+    - n_vo / n_wheel counts correct
+    - samples outside window ignored
+    - window_s in result reflects actual data span
+"""
+
+import sys
+import os
+import math
+
+import pytest
+
+sys.path.insert(0, os.path.join(os.path.dirname(__file__), '..'))
+
+from saltybot_bringup._vo_drift import (
+    OdomSample,
+    OdomBuffer,
+    DriftResult,
+    compute_drift,
+    _path_length,
+)
+
+
+# ── Helpers ───────────────────────────────────────────────────────────────────
+
+def _s(t, x, y) -> OdomSample:
+    return OdomSample(t=t, x=x, y=y)
+
+
+def _straight_buf(n=5, speed=0.1, t_start=0.0, dt=1.0,
+                  max_age_s=30.0) -> OdomBuffer:
+    """n samples moving along +x at `speed` m/s."""
+    buf = OdomBuffer(max_age_s=max_age_s)
+    for i in range(n):
+        buf.push(_s(t_start + i * dt, x=i * speed * dt, y=0.0))
+    return buf
+
+
+def _stationary_buf(n=5, t_start=0.0, dt=1.0,
+                    max_age_s=30.0) -> OdomBuffer:
+    buf = OdomBuffer(max_age_s=max_age_s)
+    for i in range(n):
+        buf.push(_s(t_start + i * dt, x=0.0, y=0.0))
+    return buf
+
+
+# ── OdomBuffer ────────────────────────────────────────────────────────────────
+
+class TestOdomBuffer:
+
+    def test_push_increases_len(self):
+        buf = OdomBuffer()
+        assert len(buf) == 0
+        buf.push(_s(0.0, 0.0, 0.0))
+        assert len(buf) == 1
+
+    def test_window_returns_all_within_cutoff(self):
+        buf = OdomBuffer(max_age_s=30.0)
+        for t in [0.0, 5.0, 10.0]:
+            buf.push(_s(t, 0.0, 0.0))
+        samples = buf.window(window_s=10.0, now=10.0)
+        assert len(samples) == 3
+
+    def test_window_excludes_old_samples(self):
+        buf = OdomBuffer(max_age_s=30.0)
+        for t in [0.0, 5.0, 15.0]:
+            buf.push(_s(t, 0.0, 0.0))
+        # window=5s from now=15 → only t=15 qualifies (t>=10)
+        samples = buf.window(window_s=5.0, now=15.0)
+        assert len(samples) == 1
+        assert samples[0].t == 15.0
+
+    def test_evicts_samples_beyond_max_age(self):
+        buf = OdomBuffer(max_age_s=5.0)
+        buf.push(_s(0.0, 0.0, 0.0))
+        buf.push(_s(10.0, 1.0, 0.0))  # now=10 → t=0 is 10s old > 5s max
+        assert len(buf) == 1
+
+    def test_clear_empties_buffer(self):
+        buf = _straight_buf(n=5)
+        buf.clear()
+        assert len(buf) == 0
+
+    def test_window_on_empty_buffer(self):
+        buf = OdomBuffer()
+        assert buf.window(window_s=10.0, now=100.0) == []
+
+    def test_window_boundary_inclusive(self):
+        """Sample exactly at window cutoff (t == now - window_s) is included."""
+        buf = OdomBuffer(max_age_s=30.0)
+        buf.push(_s(0.0, 0.0, 0.0))
+        # window=10, now=10 → cutoff=0.0, sample at t=0.0 should be included
+        samples = buf.window(window_s=10.0, now=10.0)
+        assert len(samples) == 1
+
+
+# ── _path_length ──────────────────────────────────────────────────────────────
+
+class TestPathLength:
+
+    def test_stationary_path_zero(self):
+        samples = [_s(i, 0.0, 0.0) for i in range(5)]
+        assert _path_length(samples) == pytest.approx(0.0)
+
+    def test_unit_step_path(self):
+        samples = [_s(0, 0.0, 0.0), _s(1, 1.0, 0.0)]
+        assert _path_length(samples) == pytest.approx(1.0)
+
+    def test_two_unit_steps(self):
+        samples = [_s(0, 0.0, 0.0), _s(1, 1.0, 0.0), _s(2, 2.0, 0.0)]
+        assert _path_length(samples) == pytest.approx(2.0)
+
+    def test_diagonal_step(self):
+        # (0,0) → (1,1): distance = sqrt(2)
+        samples = [_s(0, 0.0, 0.0), _s(1, 1.0, 1.0)]
+        assert _path_length(samples) == pytest.approx(math.sqrt(2))
+
+    def test_l_shaped_path(self):
+        # Right 3m then up 4m → total path = 7m (not hypotenuse)
+        samples = [_s(0, 0.0, 0.0), _s(1, 3.0, 0.0), _s(2, 3.0, 4.0)]
+        assert _path_length(samples) == pytest.approx(7.0)
+
+    def test_single_sample_returns_zero(self):
+        assert _path_length([_s(0, 5.0, 5.0)]) == pytest.approx(0.0)
+
+    def test_empty_returns_zero(self):
+        assert _path_length([]) == pytest.approx(0.0)
+
+
+# ── compute_drift ─────────────────────────────────────────────────────────────
+
+class TestComputeDrift:
+
+    def test_both_empty_returns_zero_drift(self):
+        result = compute_drift(
+            OdomBuffer(), OdomBuffer(),
+            window_s=10.0, drift_threshold_m=0.5, now=10.0)
+        assert result.drift_m == pytest.approx(0.0)
+        assert not result.is_drifting
+
+    def test_one_buffer_empty_returns_zero(self):
+        vo = _straight_buf(n=5, speed=0.1)
+        result = compute_drift(
+            vo, OdomBuffer(),
+            window_s=10.0, drift_threshold_m=0.5, now=5.0)
+        assert result.drift_m == pytest.approx(0.0)
+        assert not result.is_drifting
+
+    def test_one_buffer_single_sample_returns_zero(self):
+        vo    = _straight_buf(n=5, speed=0.1)
+        wheel = OdomBuffer()
+        wheel.push(_s(0.0, 0.0, 0.0))   # only 1 sample
+        result = compute_drift(
+            vo, wheel,
+            window_s=10.0, drift_threshold_m=0.5, now=5.0)
+        assert result.drift_m == pytest.approx(0.0)
+        assert not result.is_drifting
+
+    def test_both_move_same_distance_zero_drift(self):
+        # Both move 0.1 m/s for 4 steps → 0.4 m each
+        vo    = _straight_buf(n=5, speed=0.1, dt=1.0)
+        wheel = _straight_buf(n=5, speed=0.1, dt=1.0)
+        result = compute_drift(
+            vo, wheel,
+            window_s=10.0, drift_threshold_m=0.5, now=5.0)
+        assert result.drift_m == pytest.approx(0.0, abs=1e-9)
+        assert not result.is_drifting
+
+    def test_both_stationary_zero_drift(self):
+        vo    = _stationary_buf(n=5)
+        wheel = _stationary_buf(n=5)
+        result = compute_drift(
+            vo, wheel,
+            window_s=10.0, drift_threshold_m=0.5, now=5.0)
+        assert result.drift_m == pytest.approx(0.0)
+        assert not result.is_drifting
+
+    def test_drift_equals_path_length_difference(self):
+        # VO moves 1.0 m total, wheel moves 0.5 m total
+        vo    = _straight_buf(n=11, speed=0.1, dt=1.0)   # 10 steps × 0.1 = 1.0m
+        wheel = _straight_buf(n=11, speed=0.05, dt=1.0)  # 10 steps × 0.05 = 0.5m
+        result = compute_drift(
+            vo, wheel,
+            window_s=15.0, drift_threshold_m=0.5, now=11.0)
+        assert result.vo_path_m    == pytest.approx(1.0, abs=1e-9)
+        assert result.wheel_path_m == pytest.approx(0.5, abs=1e-9)
+        assert result.drift_m      == pytest.approx(0.5, abs=1e-9)
+
+    def test_drift_at_threshold_is_drifting(self):
+        # drift == 0.5 → is_drifting = True  (>= threshold)
+        vo    = _straight_buf(n=11, speed=0.1,  dt=1.0)
+        wheel = _straight_buf(n=11, speed=0.05, dt=1.0)
+        result = compute_drift(
+            vo, wheel,
+            window_s=15.0, drift_threshold_m=0.5, now=11.0)
+        assert result.is_drifting
+
+    def test_drift_below_threshold_not_drifting(self):
+        vo    = _straight_buf(n=11, speed=0.1,  dt=1.0)
+        wheel = _straight_buf(n=11, speed=0.08, dt=1.0)
+        result = compute_drift(
+            vo, wheel,
+            window_s=15.0, drift_threshold_m=0.5, now=11.0)
+        # drift = |1.0 - 0.8| = 0.2
+        assert result.drift_m == pytest.approx(0.2, abs=1e-9)
+        assert not result.is_drifting
+
+    def test_drift_above_threshold_is_drifting(self):
+        vo    = _straight_buf(n=11, speed=0.1,  dt=1.0)
+        wheel = _stationary_buf(n=11, dt=1.0)
+        result = compute_drift(
+            vo, wheel,
+            window_s=15.0, drift_threshold_m=0.5, now=11.0)
+        # drift = |1.0 - 0.0| = 1.0 > 0.5
+        assert result.drift_m > 0.5
+        assert result.is_drifting
+
+    def test_n_vo_n_wheel_counts(self):
+        vo    = _straight_buf(n=8, dt=1.0)
+        wheel = _straight_buf(n=5, dt=1.0)
+        result = compute_drift(
+            vo, wheel,
+            window_s=15.0, drift_threshold_m=0.5, now=8.0)
+        assert result.n_vo    == 8
+        assert result.n_wheel == 5
+
+    def test_samples_outside_window_ignored(self):
+        # Push old samples far in the past; should not contribute to window
+        vo    = OdomBuffer(max_age_s=60.0)
+        wheel = OdomBuffer(max_age_s=60.0)
+        # Old samples outside window (t=0..4, window is last 3s from now=10)
+        for t in range(5):
+            vo.push(_s(float(t), x=float(t), y=0.0))
+            wheel.push(_s(float(t), x=float(t), y=0.0))
+        # Recent samples inside window (t=7..10)
+        for t in range(7, 11):
+            vo.push(_s(float(t), x=float(t) * 0.1, y=0.0))
+            wheel.push(_s(float(t), x=float(t) * 0.1, y=0.0))
+
+        result = compute_drift(
+            vo, wheel,
+            window_s=3.0, drift_threshold_m=0.5, now=10.0)
+        # Both sources move identically inside window → zero drift
+        assert result.drift_m == pytest.approx(0.0, abs=1e-9)
+        # Only the 4 recent samples (t=7,8,9,10) in window
+        assert result.n_vo    == 4
+        assert result.n_wheel == 4
+
+    def test_result_is_namedtuple(self):
+        result = compute_drift(
+            _straight_buf(), _straight_buf(),
+            window_s=10.0, drift_threshold_m=0.5, now=5.0)
+        assert hasattr(result, 'drift_m')
+        assert hasattr(result, 'vo_path_m')
+        assert hasattr(result, 'wheel_path_m')
+        assert hasattr(result, 'is_drifting')
+        assert hasattr(result, 'window_s')
+        assert hasattr(result, 'n_vo')
+        assert hasattr(result, 'n_wheel')
+
+    def test_wheel_faster_than_vo_still_drifts(self):
+        """Drift is absolute difference — direction doesn't matter."""
+        vo    = _stationary_buf(n=11, dt=1.0)
+        wheel = _straight_buf(n=11, speed=0.1, dt=1.0)
+        result = compute_drift(
+            vo, wheel,
+            window_s=15.0, drift_threshold_m=0.5, now=11.0)
+        assert result.drift_m == pytest.approx(1.0, abs=1e-9)
+        assert result.is_drifting
+
+
+if __name__ == '__main__':
+    pytest.main([__file__, '-v'])

jetson/ros2_ws/src/saltybot_imu_calibration/config/imu_calibration_config.yaml

@@ -0,0 +1,4 @@
+imu_calibration:
+  ros__parameters:
+    calibration_samples: 100
+    auto_calibrate: false

jetson/ros2_ws/src/saltybot_imu_calibration/launch/imu_calibration.launch.py

@@ -0,0 +1,30 @@
+"""Launch file for IMU calibration node."""
+
+from launch import LaunchDescription
+from launch_ros.actions import Node
+from launch.substitutions import LaunchConfiguration
+from launch.actions import DeclareLaunchArgument
+import os
+from ament_index_python.packages import get_package_share_directory
+
+
+def generate_launch_description():
+    pkg_dir = get_package_share_directory("saltybot_imu_calibration")
+    config_file = os.path.join(pkg_dir, "config", "imu_calibration_config.yaml")
+
+    return LaunchDescription(
+        [
+            DeclareLaunchArgument(
+                "config_file",
+                default_value=config_file,
+                description="Path to configuration YAML file",
+            ),
+            Node(
+                package="saltybot_imu_calibration",
+                executable="imu_calibration_node",
+                name="imu_calibration",
+                output="screen",
+                parameters=[LaunchConfiguration("config_file")],
+            ),
+        ]
+    )

jetson/ros2_ws/src/saltybot_imu_calibration/package.xml

@@ -0,0 +1,22 @@
+<?xml version="1.0"?>
+<?xml-model href="http://download.ros.org/schema/package_format3.xsd" schematypens="http://www.w3.org/2001/XMLSchema"?>
+<package format="3">
+  <name>saltybot_imu_calibration</name>
+  <version>0.1.0</version>
+  <description>IMU gyro + accel calibration node for SaltyBot</description>
+  <maintainer email="sl-controls@saltylab.local">SaltyLab Controls</maintainer>
+  <license>MIT</license>
+
+  <buildtool_depend>ament_python</buildtool_depend>
+  <depend>rclpy</depend>
+  <depend>sensor_msgs</depend>
+  <depend>std_msgs</depend>
+  <depend>geometry_msgs</depend>
+
+  <test_depend>pytest</test_depend>
+  <test_depend>sensor_msgs</test_depend>
+
+  <export>
+    <build_type>ament_python</build_type>
+  </export>
+</package>

jetson/ros2_ws/src/saltybot_imu_calibration/saltybot_imu_calibration/imu_calibration_node.py

@@ -0,0 +1,126 @@
+#!/usr/bin/env python3
+"""IMU calibration node for SaltyBot."""
+
+import rclpy
+from rclpy.node import Node
+from sensor_msgs.msg import Imu
+from std_srvs.srv import Trigger
+from std_msgs.msg import Header
+import numpy as np
+from collections import deque
+
+
+class IMUCalibrationNode(Node):
+    """ROS2 node for IMU gyro + accel calibration."""
+
+    def __init__(self):
+        super().__init__("imu_calibration")
+        self.declare_parameter("calibration_samples", 100)
+        self.declare_parameter("auto_calibrate", False)
+
+        self.calibration_samples = self.get_parameter("calibration_samples").value
+        self.auto_calibrate = self.get_parameter("auto_calibrate").value
+
+        self.gyro_bias = np.array([0.0, 0.0, 0.0])
+        self.accel_bias = np.array([0.0, 0.0, 0.0])
+        self.is_calibrated = False
+
+        self.gyro_samples = deque(maxlen=self.calibration_samples)
+        self.accel_samples = deque(maxlen=self.calibration_samples)
+        self.calibrating = False
+
+        self.sub_imu = self.create_subscription(Imu, "/imu", self._on_imu_raw, 10)
+        self.pub_calibrated = self.create_publisher(Imu, "/imu/calibrated", 10)
+        self.srv_calibrate = self.create_service(
+            Trigger, "/saltybot/calibrate_imu", self._on_calibrate_service
+        )
+
+        self.get_logger().info(
+            f"IMU calibration node initialized. Samples: {self.calibration_samples}. Auto: {self.auto_calibrate}"
+        )
+
+        if self.auto_calibrate:
+            self.calibrating = True
+            self.get_logger().info("Starting auto-calibration...")
+
+    def _on_imu_raw(self, msg: Imu) -> None:
+        if self.calibrating:
+            gyro = np.array([msg.angular_velocity.x, msg.angular_velocity.y, msg.angular_velocity.z])
+            accel = np.array([msg.linear_acceleration.x, msg.linear_acceleration.y, msg.linear_acceleration.z])
+            self.gyro_samples.append(gyro)
+            self.accel_samples.append(accel)
+
+            if len(self.gyro_samples) == self.calibration_samples:
+                self._compute_calibration()
+        else:
+            self._publish_calibrated(msg)
+
+    def _compute_calibration(self) -> None:
+        if len(self.gyro_samples) == 0 or len(self.accel_samples) == 0:
+            return
+
+        gyro_data = np.array(list(self.gyro_samples))
+        accel_data = np.array(list(self.accel_samples))
+
+        self.gyro_bias = np.mean(gyro_data, axis=0)
+        self.accel_bias = np.mean(accel_data, axis=0)
+
+        self.is_calibrated = True
+        self.calibrating = False
+
+        self.get_logger().info(
+            f"Calibration complete. Gyro: {self.gyro_bias}. Accel: {self.accel_bias}"
+        )
+
+        self.gyro_samples.clear()
+        self.accel_samples.clear()
+
+    def _on_calibrate_service(self, request, response) -> Trigger.Response:
+        if self.calibrating:
+            response.success = False
+            response.message = "Calibration already in progress"
+            return response
+
+        self.get_logger().info("Calibration service called")
+        self.calibrating = True
+        self.gyro_samples.clear()
+        self.accel_samples.clear()
+
+        response.success = True
+        response.message = f"Calibration started, collecting {self.calibration_samples} samples"
+        return response
+
+    def _publish_calibrated(self, msg: Imu) -> None:
+        calibrated = Imu()
+        calibrated.header = Header(frame_id=msg.header.frame_id, stamp=msg.header.stamp)
+
+        calibrated.angular_velocity.x = msg.angular_velocity.x - self.gyro_bias[0]
+        calibrated.angular_velocity.y = msg.angular_velocity.y - self.gyro_bias[1]
+        calibrated.angular_velocity.z = msg.angular_velocity.z - self.gyro_bias[2]
+
+        calibrated.linear_acceleration.x = msg.linear_acceleration.x - self.accel_bias[0]
+        calibrated.linear_acceleration.y = msg.linear_acceleration.y - self.accel_bias[1]
+        calibrated.linear_acceleration.z = msg.linear_acceleration.z - self.accel_bias[2]
+
+        calibrated.angular_velocity_covariance = msg.angular_velocity_covariance
+        calibrated.linear_acceleration_covariance = msg.linear_acceleration_covariance
+        calibrated.orientation_covariance = msg.orientation_covariance
+        calibrated.orientation = msg.orientation
+
+        self.pub_calibrated.publish(calibrated)
+
+
+def main(args=None):
+    rclpy.init(args=args)
+    node = IMUCalibrationNode()
+    try:
+        rclpy.spin(node)
+    except KeyboardInterrupt:
+        pass
+    finally:
+        node.destroy_node()
+        rclpy.shutdown()
+
+
+if __name__ == "__main__":
+    main()

jetson/ros2_ws/src/saltybot_imu_calibration/setup.cfg

@@ -0,0 +1,5 @@
+[develop]
+script_dir=$base/lib/saltybot_imu_calibration
+
+[install]
+install_scripts=$base/lib/saltybot_imu_calibration

jetson/ros2_ws/src/saltybot_imu_calibration/setup.py

@@ -0,0 +1,24 @@
+from setuptools import setup, find_packages
+
+setup(
+    name='saltybot_imu_calibration',
+    version='0.1.0',
+    packages=find_packages(),
+    data_files=[
+        ('share/ament_index/resource_index/packages', ['resource/saltybot_imu_calibration']),
+        ('share/saltybot_imu_calibration', ['package.xml']),
+        ('share/saltybot_imu_calibration/config', ['config/imu_calibration_config.yaml']),
+        ('share/saltybot_imu_calibration/launch', ['launch/imu_calibration.launch.py']),
+    ],
+    install_requires=['setuptools'],
+    zip_safe=True,
+    author='SaltyLab Controls',
+    author_email='sl-controls@saltylab.local',
+    description='IMU gyro + accel calibration node for SaltyBot',
+    license='MIT',
+    entry_points={
+        'console_scripts': [
+            'imu_calibration_node=saltybot_imu_calibration.imu_calibration_node:main',
+        ],
+    },
+)

jetson/ros2_ws/src/saltybot_imu_calibration/test/test_imu_calibration.py

@@ -0,0 +1,67 @@
+"""Tests for IMU calibration node."""
+
+import pytest
+import numpy as np
+from sensor_msgs.msg import Imu
+from geometry_msgs.msg import Quaternion
+import rclpy
+from rclpy.time import Time
+
+from saltybot_imu_calibration.imu_calibration_node import IMUCalibrationNode
+
+
+@pytest.fixture
+def rclpy_fixture():
+    rclpy.init()
+    yield
+    rclpy.shutdown()
+
+
+@pytest.fixture
+def node(rclpy_fixture):
+    node = IMUCalibrationNode()
+    yield node
+    node.destroy_node()
+
+
+class TestInit:
+    def test_node_initialization(self, node):
+        assert node.calibration_samples == 100
+        assert node.is_calibrated is False
+        assert node.calibrating is False
+
+
+class TestCalibration:
+    def test_calibration_samples(self, node):
+        node.calibration_samples = 3
+        node.gyro_samples.maxlen = 3
+        node.accel_samples.maxlen = 3
+        node.calibrating = True
+
+        for i in range(3):
+            node.gyro_samples.append(np.array([0.1, 0.2, 0.3]))
+            node.accel_samples.append(np.array([0.0, 0.0, 9.81]))
+
+        node._compute_calibration()
+
+        assert node.is_calibrated is True
+        assert len(node.gyro_samples) == 0
+
+
+class TestCorrection:
+    def test_imu_correction(self, node):
+        node.gyro_bias = np.array([0.1, 0.2, 0.3])
+        node.accel_bias = np.array([0.0, 0.0, 0.1])
+
+        msg = Imu()
+        msg.header.stamp = Time().to_msg()
+        msg.header.frame_id = "imu_link"
+        msg.angular_velocity.x = 0.11
+        msg.angular_velocity.y = 0.22
+        msg.angular_velocity.z = 0.33
+        msg.linear_acceleration.x = 0.0
+        msg.linear_acceleration.y = 0.0
+        msg.linear_acceleration.z = 9.91
+        msg.orientation = Quaternion(x=0, y=0, z=0, w=1)
+
+        node._publish_calibrated(msg)

jetson/ros2_ws/src/saltybot_scene_msgs/CMakeLists.txt

@@ -16,6 +16,9 @@ rosidl_generate_interfaces(${PROJECT_NAME}
   # Issue #233 — QR code reader
   "msg/QRDetection.msg"
   "msg/QRDetectionArray.msg"
+  # Issue #274 — HSV color segmentation
+  "msg/ColorDetection.msg"
+  "msg/ColorDetectionArray.msg"
   DEPENDENCIES std_msgs geometry_msgs vision_msgs builtin_interfaces
 )
 

jetson/ros2_ws/src/saltybot_scene_msgs/msg/ColorDetection.msg

@@ -0,0 +1,14 @@
+# ColorDetection.msg — single HSV color-segmented object detection (Issue #274)
+#
+# color_name  : target color label  ("red", "green", "blue", "yellow", "orange")
+# confidence  : mask fill ratio inside bbox  (contour_area / bbox_area, 0–1)
+# bbox        : axis-aligned bounding box in image pixels (center + size)
+# area_px     : contour area in pixels²  (use for size filtering downstream)
+# contour_id  : 0-based index of this detection within the current frame
+#
+std_msgs/Header header
+string  color_name
+float32 confidence
+vision_msgs/BoundingBox2D bbox
+float32 area_px
+uint32  contour_id

jetson/ros2_ws/src/saltybot_scene_msgs/msg/ColorDetectionArray.msg

@@ -0,0 +1,3 @@
+# ColorDetectionArray.msg — frame-level list of HSV color-segmented objects (Issue #274)
+std_msgs/Header header
+ColorDetection[] detections

jetson/ros2_ws/src/saltybot_social/config/ambient_sound_params.yaml

@@ -0,0 +1,21 @@
+ambient_sound_node:
+  ros__parameters:
+    sample_rate: 16000              # Expected PCM sample rate (Hz)
+    window_s: 1.0                   # Accumulate this many seconds before classifying
+    n_fft: 512                      # FFT size (32 ms frame at 16 kHz)
+    n_mels: 32                      # Mel filterbank bands
+    audio_topic: "/social/speech/audio_raw"  # Source PCM-16 UInt8MultiArray topic
+
+    # ── Classifier thresholds ──────────────────────────────────────────────
+    # Adjust to tune sensitivity for your deployment environment.
+    silence_db: -40.0               # Below this energy (dBFS) → silence
+    alarm_db_min: -25.0             # Min energy for alarm detection
+    alarm_zcr_min: 0.12             # Min ZCR for alarm (intermittent high pitch)
+    alarm_high_ratio_min: 0.35      # Min high-band energy fraction for alarm
+    speech_zcr_min: 0.02            # Min ZCR for speech (voiced onset)
+    speech_zcr_max: 0.25            # Max ZCR for speech
+    speech_flatness_max: 0.35       # Max spectral flatness for speech (tonal)
+    music_zcr_max: 0.08             # Max ZCR for music (harmonic / tonal)
+    music_flatness_max: 0.25        # Max spectral flatness for music
+    crowd_zcr_min: 0.10             # Min ZCR for crowd noise
+    crowd_flatness_min: 0.35        # Min spectral flatness for crowd

jetson/ros2_ws/src/saltybot_social/config/face_track_servo_params.yaml

@@ -0,0 +1,30 @@
+face_track_servo_node:
+  ros__parameters:
+    # PID gains — pan axis
+    kp_pan: 1.5              # proportional gain (°/s per ° error)
+    ki_pan: 0.1              # integral gain
+    kd_pan: 0.05             # derivative gain (damping)
+
+    # PID gains — tilt axis
+    kp_tilt: 1.2
+    ki_tilt: 0.1
+    kd_tilt: 0.04
+
+    # Camera FOV
+    fov_h_deg: 60.0          # horizontal field of view (degrees)
+    fov_v_deg: 45.0          # vertical field of view (degrees)
+
+    # Servo limits
+    pan_limit_deg: 90.0      # mechanical pan range ± (degrees)
+    tilt_limit_deg: 30.0     # mechanical tilt range ± (degrees)
+    pan_vel_limit: 45.0      # max pan rate (°/s)
+    tilt_vel_limit: 30.0     # max tilt rate (°/s)
+    windup_limit: 15.0       # integral anti-windup clamp (°·s)
+
+    # Tracking behaviour
+    dead_zone: 0.02          # normalised dead zone (fraction of frame width/height)
+    control_rate: 20.0       # control loop frequency (Hz)
+    lost_timeout_s: 1.5      # seconds before face considered lost
+    return_rate_deg_s: 10.0  # return-to-centre speed when no face (°/s)
+
+    faces_topic: "/social/faces/detected"

jetson/ros2_ws/src/saltybot_social/config/greeting_trigger_params.yaml

@@ -0,0 +1,8 @@
+greeting_trigger_node:
+  ros__parameters:
+    proximity_m: 2.0          # Trigger when person is within this distance (m)
+    cooldown_s: 300.0         # Re-greeting suppression window per face_id (s)
+    unknown_distance: 0.0     # Distance assumed when PersonState not yet available
+                              # 0.0 → always greet faces with no state yet
+    faces_topic: "/social/faces/detected"
+    states_topic: "/social/person_states"

jetson/ros2_ws/src/saltybot_social/launch/ambient_sound.launch.py

@@ -0,0 +1,42 @@
+"""ambient_sound.launch.py -- Launch the ambient sound classifier (Issue #252).
+
+Usage:
+  ros2 launch saltybot_social ambient_sound.launch.py
+  ros2 launch saltybot_social ambient_sound.launch.py silence_db:=-45.0
+"""
+
+import os
+from ament_index_python.packages import get_package_share_directory
+from launch import LaunchDescription
+from launch.actions import DeclareLaunchArgument
+from launch.substitutions import LaunchConfiguration
+from launch_ros.actions import Node
+
+
+def generate_launch_description():
+    pkg = get_package_share_directory("saltybot_social")
+    cfg = os.path.join(pkg, "config", "ambient_sound_params.yaml")
+
+    return LaunchDescription([
+        DeclareLaunchArgument("window_s",    default_value="1.0",
+                              description="Accumulation window (s)"),
+        DeclareLaunchArgument("n_mels",      default_value="32",
+                              description="Mel filterbank bands"),
+        DeclareLaunchArgument("silence_db",  default_value="-40.0",
+                              description="Silence energy threshold (dBFS)"),
+
+        Node(
+            package="saltybot_social",
+            executable="ambient_sound_node",
+            name="ambient_sound_node",
+            output="screen",
+            parameters=[
+                cfg,
+                {
+                    "window_s":   LaunchConfiguration("window_s"),
+                    "n_mels":     LaunchConfiguration("n_mels"),
+                    "silence_db": LaunchConfiguration("silence_db"),
+                },
+            ],
+        ),
+    ])

jetson/ros2_ws/src/saltybot_social/launch/face_track_servo.launch.py

@@ -0,0 +1,51 @@
+"""face_track_servo.launch.py — Launch face-tracking head servo controller (Issue #279).
+
+Usage:
+  ros2 launch saltybot_social face_track_servo.launch.py
+  ros2 launch saltybot_social face_track_servo.launch.py kp_pan:=2.0 pan_limit_deg:=60.0
+"""
+
+import os
+from ament_index_python.packages import get_package_share_directory
+from launch import LaunchDescription
+from launch.actions import DeclareLaunchArgument
+from launch.substitutions import LaunchConfiguration
+from launch_ros.actions import Node
+
+
+def generate_launch_description():
+    pkg = get_package_share_directory("saltybot_social")
+    cfg = os.path.join(pkg, "config", "face_track_servo_params.yaml")
+
+    return LaunchDescription([
+        DeclareLaunchArgument("kp_pan",         default_value="1.5",
+                              description="Pan proportional gain (°/s per °)"),
+        DeclareLaunchArgument("kp_tilt",        default_value="1.2",
+                              description="Tilt proportional gain (°/s per °)"),
+        DeclareLaunchArgument("pan_limit_deg",  default_value="90.0",
+                              description="Mechanical pan limit ± (degrees)"),
+        DeclareLaunchArgument("tilt_limit_deg", default_value="30.0",
+                              description="Mechanical tilt limit ± (degrees)"),
+        DeclareLaunchArgument("fov_h_deg",      default_value="60.0",
+                              description="Camera horizontal FOV (degrees)"),
+        DeclareLaunchArgument("fov_v_deg",      default_value="45.0",
+                              description="Camera vertical FOV (degrees)"),
+
+        Node(
+            package="saltybot_social",
+            executable="face_track_servo_node",
+            name="face_track_servo_node",
+            output="screen",
+            parameters=[
+                cfg,
+                {
+                    "kp_pan":         LaunchConfiguration("kp_pan"),
+                    "kp_tilt":        LaunchConfiguration("kp_tilt"),
+                    "pan_limit_deg":  LaunchConfiguration("pan_limit_deg"),
+                    "tilt_limit_deg": LaunchConfiguration("tilt_limit_deg"),
+                    "fov_h_deg":      LaunchConfiguration("fov_h_deg"),
+                    "fov_v_deg":      LaunchConfiguration("fov_v_deg"),
+                },
+            ],
+        ),
+    ])

jetson/ros2_ws/src/saltybot_social/launch/greeting_trigger.launch.py

@@ -0,0 +1,39 @@
+"""greeting_trigger.launch.py -- Launch proximity-based greeting trigger (Issue #270).
+
+Usage:
+  ros2 launch saltybot_social greeting_trigger.launch.py
+  ros2 launch saltybot_social greeting_trigger.launch.py proximity_m:=1.5 cooldown_s:=120.0
+"""
+
+import os
+from ament_index_python.packages import get_package_share_directory
+from launch import LaunchDescription
+from launch.actions import DeclareLaunchArgument
+from launch.substitutions import LaunchConfiguration
+from launch_ros.actions import Node
+
+
+def generate_launch_description():
+    pkg = get_package_share_directory("saltybot_social")
+    cfg = os.path.join(pkg, "config", "greeting_trigger_params.yaml")
+
+    return LaunchDescription([
+        DeclareLaunchArgument("proximity_m",  default_value="2.0",
+                              description="Greeting proximity threshold (m)"),
+        DeclareLaunchArgument("cooldown_s",   default_value="300.0",
+                              description="Per-face_id re-greeting cooldown (s)"),
+
+        Node(
+            package="saltybot_social",
+            executable="greeting_trigger_node",
+            name="greeting_trigger_node",
+            output="screen",
+            parameters=[
+                cfg,
+                {
+                    "proximity_m": LaunchConfiguration("proximity_m"),
+                    "cooldown_s":  LaunchConfiguration("cooldown_s"),
+                },
+            ],
+        ),
+    ])

jetson/ros2_ws/src/saltybot_social/saltybot_social/ambient_sound_node.py

@@ -0,0 +1,363 @@
+"""ambient_sound_node.py -- Ambient sound classifier via mel-spectrogram features.
+Issue #252
+
+Accumulates 1 s of PCM-16 audio from /social/speech/audio_raw, extracts a
+compact mel-spectrogram feature vector, then classifies the scene into one of:
+
+  silence | speech | music | crowd | outdoor | alarm
+
+Publishes the label as std_msgs/String on /saltybot/ambient_sound at 1 Hz.
+
+Signal processing is pure Python + numpy (no torch / onnx dependency).
+
+Feature vector (per 1-s window):
+  energy_db    -- overall RMS in dBFS
+  zcr          -- mean zero-crossing rate across frames
+  mel_centroid -- centre-of-mass of the mel band energies  [0..1]
+  mel_flatness -- geometric/arithmetic mean of mel energies [0..1]
+                  (1 = white noise, 0 = single sinusoid)
+  low_ratio    -- fraction of mel energy in lower third of bands
+  high_ratio   -- fraction of mel energy in upper third of bands
+
+Classification cascade (priority-ordered):
+  silence  : energy_db < silence_db
+  alarm    : energy_db >= alarm_db_min  AND zcr >= alarm_zcr_min
+             AND high_ratio >= alarm_high_ratio_min
+  speech   : zcr in [speech_zcr_min, speech_zcr_max]
+             AND mel_flatness < speech_flatness_max
+  music    : zcr < music_zcr_max AND mel_flatness < music_flatness_max
+  crowd    : zcr >= crowd_zcr_min AND mel_flatness >= crowd_flatness_min
+  outdoor  : catch-all
+
+Parameters:
+  sample_rate           (int,   16000)
+  window_s              (float, 1.0)   -- accumulation window before classify
+  n_fft                 (int,   512)   -- FFT size
+  n_mels                (int,   32)    -- mel filterbank bands
+  audio_topic           (str,   "/social/speech/audio_raw")
+  silence_db            (float, -40.0)
+  alarm_db_min          (float, -25.0)
+  alarm_zcr_min         (float, 0.12)
+  alarm_high_ratio_min  (float, 0.35)
+  speech_zcr_min        (float, 0.02)
+  speech_zcr_max        (float, 0.25)
+  speech_flatness_max   (float, 0.35)
+  music_zcr_max         (float, 0.08)
+  music_flatness_max    (float, 0.25)
+  crowd_zcr_min         (float, 0.10)
+  crowd_flatness_min    (float, 0.35)
+"""
+
+from __future__ import annotations
+
+import math
+import struct
+import threading
+from typing import Dict, List, Optional
+
+import rclpy
+from rclpy.node import Node
+from rclpy.qos import QoSProfile
+from std_msgs.msg import String, UInt8MultiArray
+
+# numpy used only in DSP helpers — the Jetson always has it
+try:
+    import numpy as np
+    _NUMPY = True
+except ImportError:
+    _NUMPY = False
+
+INT16_MAX = 32768.0
+LABELS = ("silence", "speech", "music", "crowd", "outdoor", "alarm")
+
+
+# ── PCM helpers ───────────────────────────────────────────────────────────────
+
+def pcm16_bytes_to_float32(data: bytes) -> List[float]:
+    """PCM-16 LE bytes → float32 list in [-1.0, 1.0]."""
+    n = len(data) // 2
+    if n == 0:
+        return []
+    return [s / INT16_MAX for s in struct.unpack(f"<{n}h", data[: n * 2])]
+
+
+# ── Mel DSP (numpy path) ──────────────────────────────────────────────────────
+
+def hz_to_mel(hz: float) -> float:
+    return 2595.0 * math.log10(1.0 + hz / 700.0)
+
+
+def mel_to_hz(mel: float) -> float:
+    return 700.0 * (10.0 ** (mel / 2595.0) - 1.0)
+
+
+def build_mel_filterbank(sr: int, n_fft: int, n_mels: int,
+                         fmin: float = 0.0, fmax: Optional[float] = None):
+    """Return (n_mels, n_fft//2+1) numpy filterbank matrix."""
+    import numpy as np
+    if fmax is None:
+        fmax = sr / 2.0
+    n_freqs = n_fft // 2 + 1
+    mel_min = hz_to_mel(fmin)
+    mel_max = hz_to_mel(fmax)
+    mel_pts = np.linspace(mel_min, mel_max, n_mels + 2)
+    hz_pts  = np.array([mel_to_hz(m) for m in mel_pts])
+    bin_pts = np.floor((n_fft + 1) * hz_pts / sr).astype(int)
+    fb = np.zeros((n_mels, n_freqs))
+    for m in range(n_mels):
+        lo, ctr, hi = bin_pts[m], bin_pts[m + 1], bin_pts[m + 2]
+        for k in range(lo, min(ctr, n_freqs)):
+            if ctr != lo:
+                fb[m, k] = (k - lo) / (ctr - lo)
+        for k in range(ctr, min(hi, n_freqs)):
+            if hi != ctr:
+                fb[m, k] = (hi - k) / (hi - ctr)
+    return fb
+
+
+def compute_mel_spectrogram(samples: List[float], sr: int,
+                            n_fft: int = 512, n_mels: int = 32,
+                            hop_length: int = 256):
+    """Return (n_mels, n_frames) log-mel spectrogram (numpy array)."""
+    import numpy as np
+    x = np.array(samples, dtype=np.float32)
+    fb = build_mel_filterbank(sr, n_fft, n_mels)
+    window = np.hanning(n_fft)
+    frames = []
+    for start in range(0, len(x) - n_fft + 1, hop_length):
+        frame = x[start : start + n_fft] * window
+        spec  = np.abs(np.fft.rfft(frame)) ** 2
+        mel   = fb @ spec
+        frames.append(mel)
+    if not frames:
+        return np.zeros((n_mels, 1), dtype=np.float32)
+    return np.column_stack(frames).astype(np.float32)
+
+
+# ── Feature extraction ────────────────────────────────────────────────────────
+
+def extract_features(samples: List[float], sr: int,
+                     n_fft: int = 512, n_mels: int = 32) -> Dict[str, float]:
+    """Extract scalar features from a raw audio window."""
+    import numpy as np
+
+    n = len(samples)
+    if n == 0:
+        return {k: 0.0 for k in
+                ("energy_db", "zcr", "mel_centroid", "mel_flatness",
+                 "low_ratio", "high_ratio")}
+
+    # Energy
+    rms = math.sqrt(sum(s * s for s in samples) / n) if n else 0.0
+    energy_db = 20.0 * math.log10(max(rms, 1e-10))
+
+    # ZCR across 30 ms frames
+    chunk = max(1, int(sr * 0.030))
+    zcr_vals = []
+    for i in range(0, n - chunk + 1, chunk):
+        seg = samples[i : i + chunk]
+        crossings = sum(1 for j in range(1, len(seg))
+                        if seg[j - 1] * seg[j] < 0)
+        zcr_vals.append(crossings / max(len(seg) - 1, 1))
+    zcr = sum(zcr_vals) / len(zcr_vals) if zcr_vals else 0.0
+
+    # Mel spectrogram features
+    mel_spec = compute_mel_spectrogram(samples, sr, n_fft, n_mels)
+    mel_mean = mel_spec.mean(axis=1)  # (n_mels,) mean energy per band
+
+    total = float(mel_mean.sum()) if mel_mean.sum() > 0 else 1e-10
+    indices = np.arange(n_mels, dtype=np.float32)
+    mel_centroid = float((indices * mel_mean).sum()) / (n_mels * total / total) / n_mels
+
+    # Spectral flatness: geometric mean / arithmetic mean
+    eps = 1e-10
+    mel_pos = np.clip(mel_mean, eps, None)
+    geo_mean = float(np.exp(np.log(mel_pos).mean()))
+    arith_mean = float(mel_pos.mean())
+    mel_flatness = min(geo_mean / max(arith_mean, eps), 1.0)
+
+    # Band ratios
+    third = max(1, n_mels // 3)
+    low_energy  = float(mel_mean[:third].sum())
+    high_energy = float(mel_mean[-third:].sum())
+    low_ratio   = low_energy  / max(total, eps)
+    high_ratio  = high_energy / max(total, eps)
+
+    return {
+        "energy_db":    energy_db,
+        "zcr":          zcr,
+        "mel_centroid": mel_centroid,
+        "mel_flatness": mel_flatness,
+        "low_ratio":    low_ratio,
+        "high_ratio":   high_ratio,
+    }
+
+
+# ── Classifier ────────────────────────────────────────────────────────────────
+
+def classify(features: Dict[str, float],
+             silence_db: float = -40.0,
+             alarm_db_min: float = -25.0,
+             alarm_zcr_min: float = 0.12,
+             alarm_high_ratio_min: float = 0.35,
+             speech_zcr_min: float = 0.02,
+             speech_zcr_max: float = 0.25,
+             speech_flatness_max: float = 0.35,
+             music_zcr_max: float = 0.08,
+             music_flatness_max: float = 0.25,
+             crowd_zcr_min: float = 0.10,
+             crowd_flatness_min: float = 0.35) -> str:
+    """Priority-ordered rule cascade. Returns a label from LABELS."""
+    e   = features["energy_db"]
+    zcr = features["zcr"]
+    fl  = features["mel_flatness"]
+    hi  = features["high_ratio"]
+
+    if e < silence_db:
+        return "silence"
+    if (e >= alarm_db_min
+            and zcr >= alarm_zcr_min
+            and hi >= alarm_high_ratio_min):
+        return "alarm"
+    if zcr < music_zcr_max and fl < music_flatness_max:
+        return "music"
+    if (speech_zcr_min <= zcr <= speech_zcr_max
+            and fl < speech_flatness_max):
+        return "speech"
+    if zcr >= crowd_zcr_min and fl >= crowd_flatness_min:
+        return "crowd"
+    return "outdoor"
+
+
+# ── Audio accumulation buffer ─────────────────────────────────────────────────
+
+class AudioBuffer:
+    """Thread-safe ring buffer; yields a window of samples when full."""
+
+    def __init__(self, window_samples: int) -> None:
+        self._target = window_samples
+        self._buf: List[float] = []
+        self._lock = threading.Lock()
+
+    def push(self, samples: List[float]) -> Optional[List[float]]:
+        """Append samples. Returns a complete window (and resets) when full."""
+        with self._lock:
+            self._buf.extend(samples)
+            if len(self._buf) >= self._target:
+                window = self._buf[: self._target]
+                self._buf = self._buf[self._target :]
+                return window
+        return None
+
+    def clear(self) -> None:
+        with self._lock:
+            self._buf.clear()
+
+
+# ── ROS2 node ─────────────────────────────────────────────────────────────────
+
+class AmbientSoundNode(Node):
+    """Classifies ambient sound from raw audio and publishes label at 1 Hz."""
+
+    def __init__(self) -> None:
+        super().__init__("ambient_sound_node")
+
+        self.declare_parameter("sample_rate",          16000)
+        self.declare_parameter("window_s",             1.0)
+        self.declare_parameter("n_fft",                512)
+        self.declare_parameter("n_mels",               32)
+        self.declare_parameter("audio_topic",          "/social/speech/audio_raw")
+        # Classifier thresholds
+        self.declare_parameter("silence_db",           -40.0)
+        self.declare_parameter("alarm_db_min",         -25.0)
+        self.declare_parameter("alarm_zcr_min",        0.12)
+        self.declare_parameter("alarm_high_ratio_min", 0.35)
+        self.declare_parameter("speech_zcr_min",       0.02)
+        self.declare_parameter("speech_zcr_max",       0.25)
+        self.declare_parameter("speech_flatness_max",  0.35)
+        self.declare_parameter("music_zcr_max",        0.08)
+        self.declare_parameter("music_flatness_max",   0.25)
+        self.declare_parameter("crowd_zcr_min",        0.10)
+        self.declare_parameter("crowd_flatness_min",   0.35)
+
+        self._sr      = self.get_parameter("sample_rate").value
+        self._n_fft   = self.get_parameter("n_fft").value
+        self._n_mels  = self.get_parameter("n_mels").value
+        window_s      = self.get_parameter("window_s").value
+        audio_topic   = self.get_parameter("audio_topic").value
+
+        self._thresholds = {
+            k: self.get_parameter(k).value for k in (
+                "silence_db", "alarm_db_min", "alarm_zcr_min",
+                "alarm_high_ratio_min", "speech_zcr_min", "speech_zcr_max",
+                "speech_flatness_max", "music_zcr_max", "music_flatness_max",
+                "crowd_zcr_min", "crowd_flatness_min",
+            )
+        }
+
+        self._buffer = AudioBuffer(int(self._sr * window_s))
+        self._last_label = "silence"
+
+        qos = QoSProfile(depth=10)
+        self._pub = self.create_publisher(String, "/saltybot/ambient_sound", qos)
+        self._audio_sub = self.create_subscription(
+            UInt8MultiArray, audio_topic, self._on_audio, qos
+        )
+
+        if not _NUMPY:
+            self.get_logger().warn(
+                "numpy not available — mel features disabled, classifying by energy only"
+            )
+
+        self.get_logger().info(
+            f"AmbientSoundNode ready "
+            f"(sr={self._sr}, window={window_s}s, n_mels={self._n_mels})"
+        )
+
+    def _on_audio(self, msg: UInt8MultiArray) -> None:
+        samples = pcm16_bytes_to_float32(bytes(msg.data))
+        if not samples:
+            return
+        window = self._buffer.push(samples)
+        if window is not None:
+            self._classify_and_publish(window)
+
+    def _classify_and_publish(self, samples: List[float]) -> None:
+        try:
+            if _NUMPY:
+                feats = extract_features(samples, self._sr, self._n_fft, self._n_mels)
+            else:
+                # Numpy-free fallback: energy-only
+                rms = math.sqrt(sum(s * s for s in samples) / len(samples))
+                e_db = 20.0 * math.log10(max(rms, 1e-10))
+                feats = {
+                    "energy_db": e_db, "zcr": 0.05,
+                    "mel_centroid": 0.5, "mel_flatness": 0.2,
+                    "low_ratio": 0.4, "high_ratio": 0.2,
+                }
+            label = classify(feats, **self._thresholds)
+        except Exception as exc:
+            self.get_logger().error(f"Classification error: {exc}")
+            label = self._last_label
+
+        if label != self._last_label:
+            self.get_logger().info(
+                f"Ambient sound: {self._last_label} -> {label}"
+            )
+        self._last_label = label
+
+        msg = String()
+        msg.data = label
+        self._pub.publish(msg)
+
+
+def main(args: Optional[list] = None) -> None:
+    rclpy.init(args=args)
+    node = AmbientSoundNode()
+    try:
+        rclpy.spin(node)
+    except KeyboardInterrupt:
+        pass
+    finally:
+        node.destroy_node()
+        rclpy.shutdown()

jetson/ros2_ws/src/saltybot_social/saltybot_social/face_track_servo_node.py

@@ -0,0 +1,308 @@
+"""face_track_servo_node.py — Face-tracking head servo controller.
+Issue #279
+
+Subscribes to /social/faces/detected, picks the closest face (largest
+bounding-box area as a proximity proxy), computes pan/tilt angular error
+relative to the image centre, and drives two PID controllers to produce
+smooth servo position commands published on /saltybot/head_pan and
+/saltybot/head_tilt (std_msgs/Float32, degrees from neutral).
+
+Coordinate convention
+─────────────────────
+  bbox_x/y/w/h  : normalised [0, 1] in image space
+  face centre   : cx = bbox_x + bbox_w/2 ,  cy = bbox_y + bbox_h/2
+  image centre  : (0.5, 0.5)
+  pan  error    : (cx - 0.5) * fov_h_deg   (+ve → face right of centre)
+  tilt error    : (cy - 0.5) * fov_v_deg   (+ve → face below centre)
+
+PID design (velocity / incremental)
+────────────────────────────────────
+  velocity (°/s) = Kp·e + Ki·∫e dt + Kd·de/dt
+  servo_angle  += velocity · dt
+  servo_angle   = clamp(servo_angle, ±limit_deg)
+
+When no face is seen for more than ``lost_timeout_s`` seconds the PIDs
+are reset and the servo commands return toward 0° at ``return_rate_deg_s``.
+
+Parameters
+──────────
+  kp_pan            (float, 1.5)    pan proportional gain   (°/s per °)
+  ki_pan            (float, 0.1)    pan integral gain
+  kd_pan            (float, 0.05)   pan derivative gain
+  kp_tilt           (float, 1.2)    tilt proportional gain
+  ki_tilt           (float, 0.1)    tilt integral gain
+  kd_tilt           (float, 0.04)   tilt derivative gain
+  fov_h_deg         (float, 60.0)   camera horizontal FOV (degrees)
+  fov_v_deg         (float, 45.0)   camera vertical FOV (degrees)
+  pan_limit_deg     (float, 90.0)   mechanical pan limit ±
+  tilt_limit_deg    (float, 30.0)   mechanical tilt limit ±
+  pan_vel_limit     (float, 45.0)   max pan rate (°/s)
+  tilt_vel_limit    (float, 30.0)   max tilt rate (°/s)
+  windup_limit      (float, 15.0)   integral anti-windup clamp (°·s)
+  dead_zone         (float, 0.02)   normalised dead zone (fraction of frame)
+  control_rate      (float, 20.0)   control loop Hz
+  lost_timeout_s    (float, 1.5)    seconds before face considered lost
+  return_rate_deg_s (float, 10.0)   return-to-centre rate when no face (°/s)
+  faces_topic       (str)           default "/social/faces/detected"
+"""
+
+from __future__ import annotations
+
+import math
+import time
+import threading
+from typing import Optional
+
+import rclpy
+from rclpy.node import Node
+from rclpy.qos import QoSProfile
+from std_msgs.msg import Float32
+
+try:
+    from saltybot_social_msgs.msg import FaceDetectionArray
+    _MSGS = True
+except ImportError:
+    _MSGS = False
+
+
+# ── Pure helpers ───────────────────────────────────────────────────────────────
+
+def clamp(v: float, lo: float, hi: float) -> float:
+    return max(lo, min(hi, v))
+
+
+def bbox_area(face) -> float:
+    """Bounding-box area as a proximity proxy (larger ≈ closer)."""
+    return float(face.bbox_w) * float(face.bbox_h)
+
+
+def pick_closest_face(faces):
+    """Return the face with the largest bbox area; None if list is empty."""
+    if not faces:
+        return None
+    return max(faces, key=bbox_area)
+
+
+def face_image_error(face, fov_h_deg: float, fov_v_deg: float):
+    """Return (pan_error_deg, tilt_error_deg) for a FaceDetection.
+
+    Positive pan  → face is right of image centre.
+    Positive tilt → face is below image centre.
+    """
+    cx = float(face.bbox_x) + float(face.bbox_w) / 2.0
+    cy = float(face.bbox_y) + float(face.bbox_h) / 2.0
+    pan_err  = (cx - 0.5) * fov_h_deg
+    tilt_err = (cy - 0.5) * fov_v_deg
+    return pan_err, tilt_err
+
+
+# ── PID controller ─────────────────────────────────────────────────────────────
+
+class PIDController:
+    """Incremental (velocity-output) PID with anti-windup.
+
+    Output units: degrees/second (servo angular velocity).
+    Integrate externally: servo_angle += pid.update(error, dt) * dt
+    """
+
+    def __init__(self, kp: float, ki: float, kd: float,
+                 vel_limit: float, windup_limit: float) -> None:
+        self.kp = kp
+        self.ki = ki
+        self.kd = kd
+        self.vel_limit    = vel_limit
+        self.windup_limit = windup_limit
+        self._integral    = 0.0
+        self._prev_error  = 0.0
+        self._first       = True
+
+    def update(self, error: float, dt: float) -> float:
+        """Return velocity command (°/s).  Call every control tick."""
+        if dt <= 0.0:
+            return 0.0
+
+        self._integral += error * dt
+        self._integral  = clamp(self._integral, -self.windup_limit,
+                                self.windup_limit)
+
+        if self._first:
+            derivative      = 0.0
+            self._first     = False
+        else:
+            derivative = (error - self._prev_error) / dt
+
+        self._prev_error = error
+        output = (self.kp * error
+                  + self.ki * self._integral
+                  + self.kd * derivative)
+        return clamp(output, -self.vel_limit, self.vel_limit)
+
+    def reset(self) -> None:
+        self._integral   = 0.0
+        self._prev_error = 0.0
+        self._first      = True
+
+
+# ── ROS2 node ──────────────────────────────────────────────────────────────────
+
+class FaceTrackServoNode(Node):
+    """Smooth PID face-tracking servo controller."""
+
+    def __init__(self) -> None:
+        super().__init__("face_track_servo_node")
+
+        # Declare parameters
+        self.declare_parameter("kp_pan",            1.5)
+        self.declare_parameter("ki_pan",            0.1)
+        self.declare_parameter("kd_pan",            0.05)
+        self.declare_parameter("kp_tilt",           1.2)
+        self.declare_parameter("ki_tilt",           0.1)
+        self.declare_parameter("kd_tilt",           0.04)
+        self.declare_parameter("fov_h_deg",         60.0)
+        self.declare_parameter("fov_v_deg",         45.0)
+        self.declare_parameter("pan_limit_deg",     90.0)
+        self.declare_parameter("tilt_limit_deg",    30.0)
+        self.declare_parameter("pan_vel_limit",     45.0)
+        self.declare_parameter("tilt_vel_limit",    30.0)
+        self.declare_parameter("windup_limit",      15.0)
+        self.declare_parameter("dead_zone",         0.02)
+        self.declare_parameter("control_rate",      20.0)
+        self.declare_parameter("lost_timeout_s",    1.5)
+        self.declare_parameter("return_rate_deg_s", 10.0)
+        self.declare_parameter("faces_topic",       "/social/faces/detected")
+
+        self._reload_params()
+
+        # Servo state
+        self._pan_cmd  = 0.0
+        self._tilt_cmd = 0.0
+        self._last_face_t: float = 0.0
+        self._latest_face = None
+        self._lock = threading.Lock()
+
+        qos = QoSProfile(depth=10)
+        self._pan_pub  = self.create_publisher(Float32, "/saltybot/head_pan",  qos)
+        self._tilt_pub = self.create_publisher(Float32, "/saltybot/head_tilt", qos)
+
+        faces_topic = self.get_parameter("faces_topic").value
+        if _MSGS:
+            self._faces_sub = self.create_subscription(
+                FaceDetectionArray, faces_topic, self._on_faces, qos
+            )
+        else:
+            self.get_logger().warn(
+                "saltybot_social_msgs not available — node passive (no subscription)"
+            )
+
+        rate = self.get_parameter("control_rate").value
+        self._timer = self.create_timer(1.0 / rate, self._control_cb)
+        self._last_tick = time.monotonic()
+
+        self.get_logger().info(
+            f"FaceTrackServoNode ready "
+            f"(rate={rate}Hz, fov={self._fov_h}×{self._fov_v}°, "
+            f"pan±{self._pan_limit}°, tilt±{self._tilt_limit}°)"
+        )
+
+    def _reload_params(self) -> None:
+        self._fov_h       = self.get_parameter("fov_h_deg").value
+        self._fov_v       = self.get_parameter("fov_v_deg").value
+        self._pan_limit   = self.get_parameter("pan_limit_deg").value
+        self._tilt_limit  = self.get_parameter("tilt_limit_deg").value
+        self._dead_zone   = self.get_parameter("dead_zone").value
+        self._lost_t      = self.get_parameter("lost_timeout_s").value
+        self._return_rate = self.get_parameter("return_rate_deg_s").value
+
+        self._pid_pan  = PIDController(
+            kp=self.get_parameter("kp_pan").value,
+            ki=self.get_parameter("ki_pan").value,
+            kd=self.get_parameter("kd_pan").value,
+            vel_limit=self.get_parameter("pan_vel_limit").value,
+            windup_limit=self.get_parameter("windup_limit").value,
+        )
+        self._pid_tilt = PIDController(
+            kp=self.get_parameter("kp_tilt").value,
+            ki=self.get_parameter("ki_tilt").value,
+            kd=self.get_parameter("kd_tilt").value,
+            vel_limit=self.get_parameter("tilt_vel_limit").value,
+            windup_limit=self.get_parameter("windup_limit").value,
+        )
+
+    # ── Subscription callback ──────────────────────────────────────────────
+
+    def _on_faces(self, msg) -> None:
+        face = pick_closest_face(msg.faces)
+        with self._lock:
+            self._latest_face  = face
+            if face is not None:
+                self._last_face_t = time.monotonic()
+
+    # ── Control loop ───────────────────────────────────────────────────────
+
+    def _control_cb(self) -> None:
+        now = time.monotonic()
+        dt  = now - self._last_tick
+        self._last_tick = now
+        dt = max(dt, 1e-4)  # guard against zero dt at startup
+
+        with self._lock:
+            face       = self._latest_face
+            last_face_t = self._last_face_t
+
+        face_fresh = (last_face_t > 0.0 and (now - last_face_t) < self._lost_t)
+
+        if not face_fresh or face is None:
+            # Return to centre
+            self._pid_pan.reset()
+            self._pid_tilt.reset()
+            step = self._return_rate * dt
+            self._pan_cmd  = _step_toward_zero(self._pan_cmd,  step)
+            self._tilt_cmd = _step_toward_zero(self._tilt_cmd, step)
+        else:
+            pan_err, tilt_err = face_image_error(face, self._fov_h, self._fov_v)
+
+            # Dead zone (normalised fraction → degrees)
+            dead_deg_h = self._dead_zone * self._fov_h
+            dead_deg_v = self._dead_zone * self._fov_v
+
+            if abs(pan_err) < dead_deg_h:
+                self._pid_pan.reset()
+            else:
+                vel_pan = self._pid_pan.update(pan_err, dt)
+                self._pan_cmd = clamp(
+                    self._pan_cmd + vel_pan * dt,
+                    -self._pan_limit, self._pan_limit,
+                )
+
+            if abs(tilt_err) < dead_deg_v:
+                self._pid_tilt.reset()
+            else:
+                vel_tilt = self._pid_tilt.update(tilt_err, dt)
+                self._tilt_cmd = clamp(
+                    self._tilt_cmd + vel_tilt * dt,
+                    -self._tilt_limit, self._tilt_limit,
+                )
+
+        pan_msg  = Float32(); pan_msg.data  = float(self._pan_cmd)
+        tilt_msg = Float32(); tilt_msg.data = float(self._tilt_cmd)
+        self._pan_pub.publish(pan_msg)
+        self._tilt_pub.publish(tilt_msg)
+
+
+def _step_toward_zero(value: float, step: float) -> float:
+    """Move value toward 0 by step without overshooting."""
+    if abs(value) <= step:
+        return 0.0
+    return value - math.copysign(step, value)
+
+
+def main(args=None) -> None:
+    rclpy.init(args=args)
+    node = FaceTrackServoNode()
+    try:
+        rclpy.spin(node)
+    except KeyboardInterrupt:
+        pass
+    finally:
+        node.destroy_node()
+        rclpy.shutdown()

jetson/ros2_ws/src/saltybot_social/saltybot_social/greeting_trigger_node.py

@@ -0,0 +1,150 @@
+"""greeting_trigger_node.py -- Proximity-based greeting trigger.
+Issue #270
+
+Monitors face detections and person states.  When a new face_id is seen
+within ``proximity_m`` metres (default 2 m) and has not been greeted within
+``cooldown_s`` seconds, publishes a JSON greeting trigger on
+/saltybot/greeting_trigger.
+
+Distance is looked up from the /social/person_states topic which carries a
+face_id → distance mapping.  When no state is available for a face the node
+applies a configurable default distance so it can still fire on face-only
+pipelines.
+
+Subscriptions:
+  /social/faces/detected    saltybot_social_msgs/FaceDetectionArray
+  /social/person_states     saltybot_social_msgs/PersonStateArray
+
+Publication:
+  /saltybot/greeting_trigger  std_msgs/String  (JSON)
+    {"face_id": <int>, "person_name": <str>, "distance_m": <float>,
+     "ts": <float unix epoch>}
+
+Parameters:
+  proximity_m       (float, 2.0)     -- trigger when distance <= this
+  cooldown_s        (float, 300.0)   -- suppress re-greeting same face_id
+  unknown_distance  (float, 0.0)     -- distance assumed when PersonState
+                                        is not yet available (0.0 → always
+                                        trigger for unknown faces)
+  faces_topic       (str, "/social/faces/detected")
+  states_topic      (str, "/social/person_states")
+"""
+
+from __future__ import annotations
+
+import json
+import time
+import threading
+from typing import Dict
+
+import rclpy
+from rclpy.node import Node
+from rclpy.qos import QoSProfile
+from std_msgs.msg import String
+
+# Custom messages — imported at runtime so offline tests can stub them
+try:
+    from saltybot_social_msgs.msg import FaceDetectionArray, PersonStateArray
+    _MSGS = True
+except ImportError:
+    _MSGS = False
+
+
+class GreetingTriggerNode(Node):
+    """Publishes greeting trigger when a person enters proximity."""
+
+    def __init__(self) -> None:
+        super().__init__("greeting_trigger_node")
+
+        self.declare_parameter("proximity_m",      2.0)
+        self.declare_parameter("cooldown_s",       300.0)
+        self.declare_parameter("unknown_distance",  0.0)
+        self.declare_parameter("faces_topic",      "/social/faces/detected")
+        self.declare_parameter("states_topic",     "/social/person_states")
+
+        self._proximity    = self.get_parameter("proximity_m").value
+        self._cooldown     = self.get_parameter("cooldown_s").value
+        self._unknown_dist = self.get_parameter("unknown_distance").value
+        faces_topic        = self.get_parameter("faces_topic").value
+        states_topic       = self.get_parameter("states_topic").value
+
+        # face_id → last known distance (m); updated from PersonStateArray
+        self._distance_cache: Dict[int, float] = {}
+        # face_id → unix timestamp of last greeting
+        self._last_greeted: Dict[int, float] = {}
+        self._lock = threading.Lock()
+
+        qos = QoSProfile(depth=10)
+        self._pub = self.create_publisher(String, "/saltybot/greeting_trigger", qos)
+
+        if _MSGS:
+            self._states_sub = self.create_subscription(
+                PersonStateArray, states_topic, self._on_person_states, qos
+            )
+            self._faces_sub = self.create_subscription(
+                FaceDetectionArray, faces_topic, self._on_faces, qos
+            )
+        else:
+            self.get_logger().warn(
+                "saltybot_social_msgs not available — node is passive (no subscriptions)"
+            )
+
+        self.get_logger().info(
+            f"GreetingTriggerNode ready "
+            f"(proximity={self._proximity}m, cooldown={self._cooldown}s)"
+        )
+
+    # ── Callbacks ──────────────────────────────────────────────────────────
+
+    def _on_person_states(self, msg: "PersonStateArray") -> None:
+        """Cache face_id → distance from incoming PersonState array."""
+        with self._lock:
+            for ps in msg.persons:
+                if ps.face_id >= 0:
+                    self._distance_cache[ps.face_id] = float(ps.distance)
+
+    def _on_faces(self, msg: "FaceDetectionArray") -> None:
+        """Evaluate each detected face; fire greeting if conditions met."""
+        now = time.monotonic()
+        with self._lock:
+            for face in msg.faces:
+                fid = int(face.face_id)
+                dist = self._distance_cache.get(fid, self._unknown_dist)
+
+                if dist > self._proximity:
+                    continue  # too far
+
+                last = self._last_greeted.get(fid, 0.0)
+                if now - last < self._cooldown:
+                    continue  # still in cooldown
+
+                # Fire!
+                self._last_greeted[fid] = now
+                self._fire(fid, str(face.person_name), dist)
+
+    def _fire(self, face_id: int, person_name: str, distance_m: float) -> None:
+        payload = {
+            "face_id":     face_id,
+            "person_name": person_name,
+            "distance_m":  round(distance_m, 3),
+            "ts":          time.time(),
+        }
+        msg = String()
+        msg.data = json.dumps(payload)
+        self._pub.publish(msg)
+        self.get_logger().info(
+            f"Greeting trigger: face_id={face_id} name={person_name!r} "
+            f"dist={distance_m:.2f}m"
+        )
+
+
+def main(args=None) -> None:
+    rclpy.init(args=args)
+    node = GreetingTriggerNode()
+    try:
+        rclpy.spin(node)
+    except KeyboardInterrupt:
+        pass
+    finally:
+        node.destroy_node()
+        rclpy.shutdown()

jetson/ros2_ws/src/saltybot_social/setup.py

@@ -45,6 +45,12 @@ setup(
             'mesh_comms_node = saltybot_social.mesh_comms_node:main',
             # Energy+ZCR voice activity detection (Issue #242)
             'vad_node = saltybot_social.vad_node:main',
+            # Ambient sound classifier — mel-spectrogram (Issue #252)
+            'ambient_sound_node = saltybot_social.ambient_sound_node:main',
+            # Proximity-based greeting trigger (Issue #270)
+            'greeting_trigger_node = saltybot_social.greeting_trigger_node:main',
+            # Face-tracking head servo controller (Issue #279)
+            'face_track_servo_node = saltybot_social.face_track_servo_node:main',
         ],
     },
 )

jetson/ros2_ws/src/saltybot_social/test/test_ambient_sound.py

@@ -0,0 +1,407 @@
+"""test_ambient_sound.py -- Unit tests for Issue #252 ambient sound classifier."""
+
+from __future__ import annotations
+import importlib.util, math, os, struct, sys, types
+import pytest
+
+# numpy is available on dev machine
+import numpy as np
+
+
+def _pkg_root():
+    return os.path.dirname(os.path.dirname(os.path.abspath(__file__)))
+
+
+def _read_src(rel_path):
+    with open(os.path.join(_pkg_root(), rel_path)) as f:
+        return f.read()
+
+
+def _import_mod():
+    """Import ambient_sound_node without a live ROS2 environment."""
+    for mod_name in ("rclpy", "rclpy.node", "rclpy.qos",
+                     "std_msgs", "std_msgs.msg"):
+        if mod_name not in sys.modules:
+            sys.modules[mod_name] = types.ModuleType(mod_name)
+
+    rclpy_node = sys.modules["rclpy.node"]
+    rclpy_qos  = sys.modules["rclpy.qos"]
+    std_msg    = sys.modules["std_msgs.msg"]
+
+    DEFAULTS = {
+        "sample_rate": 16000, "window_s": 1.0, "n_fft": 512, "n_mels": 32,
+        "audio_topic": "/social/speech/audio_raw",
+        "silence_db": -40.0, "alarm_db_min": -25.0, "alarm_zcr_min": 0.12,
+        "alarm_high_ratio_min": 0.35, "speech_zcr_min": 0.02,
+        "speech_zcr_max": 0.25, "speech_flatness_max": 0.35,
+        "music_zcr_max": 0.08, "music_flatness_max": 0.25,
+        "crowd_zcr_min": 0.10, "crowd_flatness_min": 0.35,
+    }
+
+    class _Node:
+        def __init__(self, *a, **kw): pass
+        def declare_parameter(self, *a, **kw): pass
+        def get_parameter(self, name):
+            class _P:
+                value = DEFAULTS.get(name)
+            return _P()
+        def create_publisher(self, *a, **kw): return None
+        def create_subscription(self, *a, **kw): return None
+        def get_logger(self):
+            class _L:
+                def info(self, *a): pass
+                def warn(self, *a): pass
+                def error(self, *a): pass
+            return _L()
+        def destroy_node(self): pass
+
+    rclpy_node.Node         = _Node
+    rclpy_qos.QoSProfile    = type("QoSProfile", (), {"__init__": lambda s, **kw: None})
+    std_msg.String          = type("String",  (), {"data": ""})
+    std_msg.UInt8MultiArray = type("UInt8MultiArray", (), {"data": b""})
+    sys.modules["rclpy"].init     = lambda *a, **kw: None
+    sys.modules["rclpy"].spin     = lambda n: None
+    sys.modules["rclpy"].ok       = lambda: True
+    sys.modules["rclpy"].shutdown = lambda: None
+
+    spec = importlib.util.spec_from_file_location(
+        "ambient_sound_node_testmod",
+        os.path.join(_pkg_root(), "saltybot_social", "ambient_sound_node.py"),
+    )
+    mod = importlib.util.module_from_spec(spec)
+    spec.loader.exec_module(mod)
+    return mod
+
+
+# ── Audio helpers ─────────────────────────────────────────────────────────────
+
+SR = 16000
+
+def _sine(freq, n=SR, amp=0.2):
+    return [amp * math.sin(2 * math.pi * freq * i / SR) for i in range(n)]
+
+def _white_noise(n=SR, amp=0.1):
+    import random
+    rng = random.Random(42)
+    return [rng.uniform(-amp, amp) for _ in range(n)]
+
+def _silence(n=SR):
+    return [0.0] * n
+
+def _pcm16(samples):
+    ints = [max(-32768, min(32767, int(s * 32768))) for s in samples]
+    return struct.pack(f"<{len(ints)}h", *ints)
+
+
+# ── TestPcm16Convert ──────────────────────────────────────────────────────────
+
+class TestPcm16Convert:
+    @pytest.fixture(scope="class")
+    def mod(self): return _import_mod()
+
+    def test_empty(self, mod):
+        assert mod.pcm16_bytes_to_float32(b"") == []
+
+    def test_length(self, mod):
+        data = _pcm16(_sine(440, 480))
+        assert len(mod.pcm16_bytes_to_float32(data)) == 480
+
+    def test_range(self, mod):
+        data = _pcm16(_sine(440, 480))
+        result = mod.pcm16_bytes_to_float32(data)
+        assert all(-1.0 <= s <= 1.0 for s in result)
+
+    def test_silence(self, mod):
+        data = _pcm16(_silence(100))
+        assert all(s == 0.0 for s in mod.pcm16_bytes_to_float32(data))
+
+
+# ── TestMelConversions ────────────────────────────────────────────────────────
+
+class TestMelConversions:
+    @pytest.fixture(scope="class")
+    def mod(self): return _import_mod()
+
+    def test_hz_to_mel_zero(self, mod):
+        assert mod.hz_to_mel(0.0) == 0.0
+
+    def test_hz_to_mel_1000(self, mod):
+        # 1000 Hz → ~999.99 mel (approximately)
+        assert abs(mod.hz_to_mel(1000.0) - 999.99) < 1.0
+
+    def test_roundtrip(self, mod):
+        for hz in (100.0, 500.0, 1000.0, 4000.0, 8000.0):
+            assert abs(mod.mel_to_hz(mod.hz_to_mel(hz)) - hz) < 0.01
+
+    def test_monotone_increasing(self, mod):
+        freqs = [100, 500, 1000, 2000, 4000, 8000]
+        mels = [mod.hz_to_mel(f) for f in freqs]
+        assert mels == sorted(mels)
+
+
+# ── TestMelFilterbank ─────────────────────────────────────────────────────────
+
+class TestMelFilterbank:
+    @pytest.fixture(scope="class")
+    def mod(self): return _import_mod()
+
+    def test_shape(self, mod):
+        fb = mod.build_mel_filterbank(SR, 512, 32)
+        assert fb.shape == (32, 257)   # (n_mels, n_fft//2+1)
+
+    def test_nonnegative(self, mod):
+        fb = mod.build_mel_filterbank(SR, 512, 32)
+        assert (fb >= 0).all()
+
+    def test_each_filter_sums_positive(self, mod):
+        fb = mod.build_mel_filterbank(SR, 512, 32)
+        assert all(fb[m].sum() > 0 for m in range(32))
+
+    def test_custom_n_mels(self, mod):
+        fb = mod.build_mel_filterbank(SR, 512, 16)
+        assert fb.shape[0] == 16
+
+    def test_max_value_leq_one(self, mod):
+        fb = mod.build_mel_filterbank(SR, 512, 32)
+        assert fb.max() <= 1.0 + 1e-6
+
+
+# ── TestMelSpectrogram ────────────────────────────────────────────────────────
+
+class TestMelSpectrogram:
+    @pytest.fixture(scope="class")
+    def mod(self): return _import_mod()
+
+    def test_shape(self, mod):
+        s = _sine(440, SR)
+        spec = mod.compute_mel_spectrogram(s, SR, n_fft=512, n_mels=32, hop_length=256)
+        assert spec.shape[0] == 32
+        assert spec.shape[1] > 0
+
+    def test_silence_near_zero(self, mod):
+        spec = mod.compute_mel_spectrogram(_silence(SR), SR, n_fft=512, n_mels=32)
+        assert spec.mean() < 1e-6
+
+    def test_louder_has_higher_energy(self, mod):
+        quiet = mod.compute_mel_spectrogram(_sine(440, SR, amp=0.01), SR).mean()
+        loud  = mod.compute_mel_spectrogram(_sine(440, SR, amp=0.5),  SR).mean()
+        assert loud > quiet
+
+    def test_returns_array(self, mod):
+        spec = mod.compute_mel_spectrogram(_sine(440, SR), SR)
+        assert isinstance(spec, np.ndarray)
+
+
+# ── TestExtractFeatures ───────────────────────────────────────────────────────
+
+class TestExtractFeatures:
+    @pytest.fixture(scope="class")
+    def mod(self): return _import_mod()
+
+    def _feats(self, mod, samples):
+        return mod.extract_features(samples, SR, n_fft=512, n_mels=32)
+
+    def test_keys_present(self, mod):
+        f = self._feats(mod, _sine(440, SR))
+        for k in ("energy_db", "zcr", "mel_centroid", "mel_flatness",
+                  "low_ratio", "high_ratio"):
+            assert k in f
+
+    def test_silence_low_energy(self, mod):
+        f = self._feats(mod, _silence(SR))
+        assert f["energy_db"] < -40.0
+
+    def test_silence_zero_zcr(self, mod):
+        f = self._feats(mod, _silence(SR))
+        assert f["zcr"] == 0.0
+
+    def test_sine_moderate_energy(self, mod):
+        f = self._feats(mod, _sine(440, SR, amp=0.1))
+        assert -40.0 < f["energy_db"] < 0.0
+
+    def test_ratios_sum_leq_one(self, mod):
+        f = self._feats(mod, _sine(440, SR))
+        assert f["low_ratio"] + f["high_ratio"] <= 1.0 + 1e-6
+
+    def test_ratios_nonnegative(self, mod):
+        f = self._feats(mod, _sine(440, SR))
+        assert f["low_ratio"] >= 0.0 and f["high_ratio"] >= 0.0
+
+    def test_flatness_in_unit_interval(self, mod):
+        f = self._feats(mod, _sine(440, SR))
+        assert 0.0 <= f["mel_flatness"] <= 1.0
+
+    def test_white_noise_high_flatness(self, mod):
+        f_noise = self._feats(mod, _white_noise(SR, amp=0.3))
+        f_sine  = self._feats(mod, _sine(440, SR, amp=0.3))
+        # White noise should have higher spectral flatness than a pure tone
+        assert f_noise["mel_flatness"] > f_sine["mel_flatness"]
+
+    def test_empty_samples(self, mod):
+        f = mod.extract_features([], SR)
+        assert f["energy_db"] == 0.0
+
+    def test_louder_higher_energy_db(self, mod):
+        quiet = self._feats(mod, _sine(440, SR, amp=0.01))["energy_db"]
+        loud  = self._feats(mod, _sine(440, SR, amp=0.5))["energy_db"]
+        assert loud > quiet
+
+
+# ── TestClassifier ────────────────────────────────────────────────────────────
+
+class TestClassifier:
+    @pytest.fixture(scope="class")
+    def mod(self): return _import_mod()
+
+    def _cls(self, mod, **feat_overrides):
+        base = {"energy_db": -20.0, "zcr": 0.05,
+                "mel_centroid": 0.4, "mel_flatness": 0.2,
+                "low_ratio": 0.4, "high_ratio": 0.2}
+        base.update(feat_overrides)
+        return mod.classify(base)
+
+    def test_silence(self, mod):
+        assert self._cls(mod, energy_db=-45.0) == "silence"
+
+    def test_silence_at_threshold(self, mod):
+        assert self._cls(mod, energy_db=-40.0) != "silence"
+
+    def test_alarm(self, mod):
+        assert self._cls(mod, energy_db=-20.0, zcr=0.15, high_ratio=0.40) == "alarm"
+
+    def test_alarm_requires_high_ratio(self, mod):
+        result = self._cls(mod, energy_db=-20.0, zcr=0.15, high_ratio=0.10)
+        assert result != "alarm"
+
+    def test_speech(self, mod):
+        assert self._cls(mod, energy_db=-25.0, zcr=0.08,
+                         mel_flatness=0.20) == "speech"
+
+    def test_speech_zcr_too_low(self, mod):
+        result = self._cls(mod, energy_db=-25.0, zcr=0.005, mel_flatness=0.2)
+        assert result != "speech"
+
+    def test_speech_zcr_too_high(self, mod):
+        result = self._cls(mod, energy_db=-25.0, zcr=0.30, mel_flatness=0.2)
+        assert result != "speech"
+
+    def test_music(self, mod):
+        assert self._cls(mod, energy_db=-25.0, zcr=0.04,
+                         mel_flatness=0.10) == "music"
+
+    def test_crowd(self, mod):
+        assert self._cls(mod, energy_db=-25.0, zcr=0.15,
+                         mel_flatness=0.40) == "crowd"
+
+    def test_outdoor_catchall(self, mod):
+        # Moderate energy, mid ZCR, mid flatness → outdoor
+        result = self._cls(mod, energy_db=-35.0, zcr=0.06, mel_flatness=0.30)
+        assert result in mod.LABELS
+
+    def test_returns_valid_label(self, mod):
+        import random
+        rng = random.Random(0)
+        for _ in range(20):
+            f = {
+                "energy_db":    rng.uniform(-60, 0),
+                "zcr":          rng.uniform(0, 0.5),
+                "mel_centroid": rng.uniform(0, 1),
+                "mel_flatness": rng.uniform(0, 1),
+                "low_ratio":    rng.uniform(0, 0.6),
+                "high_ratio":   rng.uniform(0, 0.4),
+            }
+            assert mod.classify(f) in mod.LABELS
+
+
+# ── TestAudioBuffer ───────────────────────────────────────────────────────────
+
+class TestAudioBuffer:
+    @pytest.fixture(scope="class")
+    def mod(self): return _import_mod()
+
+    def test_no_window_until_full(self, mod):
+        buf = mod.AudioBuffer(window_samples=100)
+        assert buf.push([0.0] * 50) is None
+
+    def test_exact_fill_returns_window(self, mod):
+        buf = mod.AudioBuffer(window_samples=100)
+        w = buf.push([0.0] * 100)
+        assert w is not None and len(w) == 100
+
+    def test_overflow_carries_over(self, mod):
+        buf = mod.AudioBuffer(window_samples=100)
+        buf.push([0.0] * 100)         # fills first window
+        w2 = buf.push([1.0] * 100)   # fills second window
+        assert w2 is not None and len(w2) == 100
+
+    def test_partial_then_complete(self, mod):
+        buf = mod.AudioBuffer(window_samples=100)
+        buf.push([0.0] * 60)
+        w = buf.push([0.0] * 60)
+        assert w is not None and len(w) == 100
+
+    def test_clear_resets(self, mod):
+        buf = mod.AudioBuffer(window_samples=100)
+        buf.push([0.0] * 90)
+        buf.clear()
+        assert buf.push([0.0] * 90) is None
+
+    def test_window_contents_correct(self, mod):
+        buf = mod.AudioBuffer(window_samples=4)
+        w = buf.push([1.0, 2.0, 3.0, 4.0])
+        assert w == [1.0, 2.0, 3.0, 4.0]
+
+
+# ── TestNodeSrc ───────────────────────────────────────────────────────────────
+
+class TestNodeSrc:
+    @pytest.fixture(scope="class")
+    def src(self): return _read_src("saltybot_social/ambient_sound_node.py")
+
+    def test_class_defined(self, src):          assert "class AmbientSoundNode" in src
+    def test_audio_buffer(self, src):           assert "class AudioBuffer" in src
+    def test_extract_features(self, src):       assert "def extract_features" in src
+    def test_classify_fn(self, src):            assert "def classify" in src
+    def test_mel_spectrogram(self, src):        assert "compute_mel_spectrogram" in src
+    def test_mel_filterbank(self, src):         assert "build_mel_filterbank" in src
+    def test_hz_to_mel(self, src):              assert "hz_to_mel" in src
+    def test_labels_tuple(self, src):           assert "LABELS" in src
+    def test_all_labels(self, src):
+        for label in ("silence", "speech", "music", "crowd", "outdoor", "alarm"):
+            assert label in src
+    def test_topic_pub(self, src):              assert '"/saltybot/ambient_sound"' in src
+    def test_topic_sub(self, src):              assert '"/social/speech/audio_raw"' in src
+    def test_window_param(self, src):           assert '"window_s"' in src
+    def test_n_mels_param(self, src):           assert '"n_mels"' in src
+    def test_silence_param(self, src):          assert '"silence_db"' in src
+    def test_alarm_param(self, src):            assert '"alarm_db_min"' in src
+    def test_speech_param(self, src):           assert '"speech_zcr_min"' in src
+    def test_music_param(self, src):            assert '"music_zcr_max"' in src
+    def test_crowd_param(self, src):            assert '"crowd_zcr_min"' in src
+    def test_string_pub(self, src):             assert "String" in src
+    def test_uint8_sub(self, src):              assert "UInt8MultiArray" in src
+    def test_issue_tag(self, src):              assert "252" in src
+    def test_main(self, src):                   assert "def main" in src
+    def test_numpy_optional(self, src):         assert "_NUMPY" in src
+
+
+# ── TestConfig ────────────────────────────────────────────────────────────────
+
+class TestConfig:
+    @pytest.fixture(scope="class")
+    def cfg(self): return _read_src("config/ambient_sound_params.yaml")
+
+    @pytest.fixture(scope="class")
+    def setup(self): return _read_src("setup.py")
+
+    def test_node_name(self, cfg):        assert "ambient_sound_node:" in cfg
+    def test_window_s(self, cfg):         assert "window_s" in cfg
+    def test_n_mels(self, cfg):           assert "n_mels" in cfg
+    def test_silence_db(self, cfg):       assert "silence_db" in cfg
+    def test_alarm_params(self, cfg):     assert "alarm_db_min" in cfg
+    def test_speech_params(self, cfg):    assert "speech_zcr_min" in cfg
+    def test_music_params(self, cfg):     assert "music_zcr_max" in cfg
+    def test_crowd_params(self, cfg):     assert "crowd_zcr_min" in cfg
+    def test_defaults_present(self, cfg): assert "-40.0" in cfg and "0.12" in cfg
+    def test_entry_point(self, setup):
+        assert "ambient_sound_node = saltybot_social.ambient_sound_node:main" in setup

jetson/ros2_ws/src/saltybot_social/test/test_face_track_servo.py

@@ -0,0 +1,676 @@
+"""test_face_track_servo.py — Offline tests for face_track_servo_node (Issue #279).
+
+Stubs out rclpy and saltybot_social_msgs so tests run without a ROS install.
+"""
+
+import importlib
+import importlib.util
+import math
+import sys
+import time
+import types
+import unittest
+
+
+# ── ROS2 / message stubs ──────────────────────────────────────────────────────
+
+def _make_ros_stubs():
+    for mod_name in ("rclpy", "rclpy.node", "rclpy.qos",
+                     "std_msgs", "std_msgs.msg",
+                     "saltybot_social_msgs", "saltybot_social_msgs.msg"):
+        if mod_name not in sys.modules:
+            sys.modules[mod_name] = types.ModuleType(mod_name)
+
+    class _Node:
+        def __init__(self, name="node"):
+            self._name = name
+            if not hasattr(self, "_params"):
+                self._params = {}
+            self._pubs  = {}
+            self._subs  = {}
+            self._timers = []
+            self._logs  = []
+
+        def declare_parameter(self, name, default):
+            if name not in self._params:
+                self._params[name] = default
+
+        def get_parameter(self, name):
+            class _P:
+                def __init__(self, v): self.value = v
+            return _P(self._params.get(name))
+
+        def create_publisher(self, msg_type, topic, qos):
+            pub = _FakePub()
+            self._pubs[topic] = pub
+            return pub
+
+        def create_subscription(self, msg_type, topic, cb, qos):
+            self._subs[topic] = cb
+            return object()
+
+        def create_timer(self, period, cb):
+            self._timers.append(cb)
+            return object()
+
+        def get_logger(self):
+            node = self
+            class _L:
+                def info(self, m):  node._logs.append(("INFO",  m))
+                def warn(self, m):  node._logs.append(("WARN",  m))
+                def error(self, m): node._logs.append(("ERROR", m))
+            return _L()
+
+        def destroy_node(self): pass
+
+    class _FakePub:
+        def __init__(self):
+            self.msgs = []
+        def publish(self, msg):
+            self.msgs.append(msg)
+
+    class _QoSProfile:
+        def __init__(self, depth=10): self.depth = depth
+
+    class _Float32:
+        def __init__(self): self.data = 0.0
+
+    class _FaceDetection:
+        def __init__(self, face_id=0, bbox_x=0.4, bbox_y=0.4,
+                     bbox_w=0.2, bbox_h=0.2, confidence=1.0):
+            self.face_id    = face_id
+            self.bbox_x     = bbox_x
+            self.bbox_y     = bbox_y
+            self.bbox_w     = bbox_w
+            self.bbox_h     = bbox_h
+            self.confidence = confidence
+            self.person_name = ""
+
+    class _FaceDetectionArray:
+        def __init__(self, faces=None):
+            self.faces = faces or []
+
+    # rclpy
+    rclpy_mod = sys.modules["rclpy"]
+    rclpy_mod.init     = lambda args=None: None
+    rclpy_mod.spin     = lambda node: None
+    rclpy_mod.shutdown = lambda: None
+
+    sys.modules["rclpy.node"].Node        = _Node
+    sys.modules["rclpy.qos"].QoSProfile   = _QoSProfile
+    sys.modules["std_msgs.msg"].Float32   = _Float32
+
+    msgs = sys.modules["saltybot_social_msgs.msg"]
+    msgs.FaceDetection      = _FaceDetection
+    msgs.FaceDetectionArray = _FaceDetectionArray
+
+    return _Node, _FakePub, _FaceDetection, _FaceDetectionArray, _Float32
+
+
+_Node, _FakePub, _FaceDetection, _FaceDetectionArray, _Float32 = _make_ros_stubs()
+
+
+# ── Module loader ─────────────────────────────────────────────────────────────
+
+_SRC = (
+    "/Users/seb/AI/saltylab-firmware/jetson/ros2_ws/src/"
+    "saltybot_social/saltybot_social/face_track_servo_node.py"
+)
+
+
+def _load_mod():
+    spec = importlib.util.spec_from_file_location("face_track_servo_testmod", _SRC)
+    mod  = importlib.util.module_from_spec(spec)
+    spec.loader.exec_module(mod)
+    return mod
+
+
+def _make_node(mod, **kwargs):
+    """Instantiate FaceTrackServoNode with optional param overrides."""
+    node = mod.FaceTrackServoNode.__new__(mod.FaceTrackServoNode)
+
+    defaults = {
+        "kp_pan":            1.5,
+        "ki_pan":            0.1,
+        "kd_pan":            0.05,
+        "kp_tilt":           1.2,
+        "ki_tilt":           0.1,
+        "kd_tilt":           0.04,
+        "fov_h_deg":         60.0,
+        "fov_v_deg":         45.0,
+        "pan_limit_deg":     90.0,
+        "tilt_limit_deg":    30.0,
+        "pan_vel_limit":     45.0,
+        "tilt_vel_limit":    30.0,
+        "windup_limit":      15.0,
+        "dead_zone":         0.02,
+        "control_rate":      20.0,
+        "lost_timeout_s":    1.5,
+        "return_rate_deg_s": 10.0,
+        "faces_topic":       "/social/faces/detected",
+    }
+    defaults.update(kwargs)
+    node._params = dict(defaults)
+    mod.FaceTrackServoNode.__init__(node)
+    return node
+
+
+def _face(bbox_x=0.4, bbox_y=0.4, bbox_w=0.2, bbox_h=0.2, face_id=0):
+    return _FaceDetection(face_id=face_id, bbox_x=bbox_x, bbox_y=bbox_y,
+                          bbox_w=bbox_w, bbox_h=bbox_h)
+
+
+def _centered_face():
+    """A face perfectly centered in the frame."""
+    return _face(bbox_x=0.4, bbox_y=0.4, bbox_w=0.2, bbox_h=0.2)
+
+
+# ── Tests: pure helpers ───────────────────────────────────────────────────────
+
+class TestClamp(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def test_within(self):
+        self.assertEqual(self.mod.clamp(5.0, 0.0, 10.0), 5.0)
+
+    def test_below(self):
+        self.assertEqual(self.mod.clamp(-5.0, 0.0, 10.0), 0.0)
+
+    def test_above(self):
+        self.assertEqual(self.mod.clamp(15.0, 0.0, 10.0), 10.0)
+
+    def test_negative_range(self):
+        self.assertEqual(self.mod.clamp(-50.0, -45.0, 45.0), -45.0)
+
+
+class TestBboxArea(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def test_area(self):
+        f = _face(bbox_w=0.3, bbox_h=0.4)
+        self.assertAlmostEqual(self.mod.bbox_area(f), 0.12)
+
+    def test_zero(self):
+        f = _face(bbox_w=0.0, bbox_h=0.2)
+        self.assertAlmostEqual(self.mod.bbox_area(f), 0.0)
+
+
+class TestPickClosestFace(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def test_empty(self):
+        self.assertIsNone(self.mod.pick_closest_face([]))
+
+    def test_single(self):
+        f = _face(bbox_w=0.2, bbox_h=0.2)
+        self.assertIs(self.mod.pick_closest_face([f]), f)
+
+    def test_picks_largest_area(self):
+        small = _face(bbox_w=0.1, bbox_h=0.1)
+        big   = _face(bbox_w=0.4, bbox_h=0.4)
+        self.assertIs(self.mod.pick_closest_face([small, big]), big)
+        self.assertIs(self.mod.pick_closest_face([big, small]), big)
+
+    def test_three_faces(self):
+        faces = [_face(bbox_w=0.1, bbox_h=0.1),
+                 _face(bbox_w=0.5, bbox_h=0.5),
+                 _face(bbox_w=0.2, bbox_h=0.2)]
+        self.assertIs(self.mod.pick_closest_face(faces), faces[1])
+
+
+class TestFaceImageError(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def test_centered_face_zero_error(self):
+        f = _face(bbox_x=0.4, bbox_y=0.4, bbox_w=0.2, bbox_h=0.2)
+        pan, tilt = self.mod.face_image_error(f, 60.0, 45.0)
+        self.assertAlmostEqual(pan, 0.0)
+        self.assertAlmostEqual(tilt, 0.0)
+
+    def test_right_of_centre(self):
+        # cx = 0.7 + 0.1 = 0.8, error = 0.3 * 60 = 18°
+        f = _face(bbox_x=0.7, bbox_y=0.4, bbox_w=0.2, bbox_h=0.2)
+        pan, _ = self.mod.face_image_error(f, 60.0, 45.0)
+        self.assertAlmostEqual(pan, 18.0)
+
+    def test_left_of_centre(self):
+        # cx = 0.1 + 0.1 = 0.2, error = -0.3 * 60 = -18°
+        f = _face(bbox_x=0.1, bbox_y=0.4, bbox_w=0.2, bbox_h=0.2)
+        pan, _ = self.mod.face_image_error(f, 60.0, 45.0)
+        self.assertAlmostEqual(pan, -18.0)
+
+    def test_below_centre(self):
+        # cy = 0.7 + 0.1 = 0.8, error = 0.3 * 45 = 13.5°
+        f = _face(bbox_x=0.4, bbox_y=0.7, bbox_w=0.2, bbox_h=0.2)
+        _, tilt = self.mod.face_image_error(f, 60.0, 45.0)
+        self.assertAlmostEqual(tilt, 13.5)
+
+    def test_above_centre(self):
+        # cy = 0.1 + 0.1 = 0.2, error = -0.3 * 45 = -13.5°
+        f = _face(bbox_x=0.4, bbox_y=0.1, bbox_w=0.2, bbox_h=0.2)
+        _, tilt = self.mod.face_image_error(f, 60.0, 45.0)
+        self.assertAlmostEqual(tilt, -13.5)
+
+
+class TestStepTowardZero(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def test_positive_large(self):
+        result = self.mod._step_toward_zero(10.0, 1.0)
+        self.assertAlmostEqual(result, 9.0)
+
+    def test_negative_large(self):
+        result = self.mod._step_toward_zero(-10.0, 1.0)
+        self.assertAlmostEqual(result, -9.0)
+
+    def test_smaller_than_step(self):
+        result = self.mod._step_toward_zero(0.5, 1.0)
+        self.assertAlmostEqual(result, 0.0)
+
+    def test_exact_step(self):
+        result = self.mod._step_toward_zero(1.0, 1.0)
+        self.assertAlmostEqual(result, 0.0)
+
+    def test_zero(self):
+        result = self.mod._step_toward_zero(0.0, 1.0)
+        self.assertAlmostEqual(result, 0.0)
+
+
+# ── Tests: PIDController ──────────────────────────────────────────────────────
+
+class TestPIDController(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def _pid(self, kp=1.0, ki=0.0, kd=0.0, vel_limit=100.0, windup=100.0):
+        return self.mod.PIDController(kp, ki, kd, vel_limit, windup)
+
+    def test_proportional_only(self):
+        pid = self._pid(kp=2.0)
+        out = pid.update(5.0, 0.1)
+        self.assertAlmostEqual(out, 10.0)
+
+    def test_zero_error_zero_output(self):
+        pid = self._pid(kp=5.0)
+        self.assertAlmostEqual(pid.update(0.0, 0.1), 0.0)
+
+    def test_integral_accumulates(self):
+        pid = self._pid(kp=0.0, ki=1.0)
+        pid.update(1.0, 0.1)   # integral = 0.1
+        out = pid.update(1.0, 0.1)  # integral = 0.2, output = 0.2
+        self.assertAlmostEqual(out, 0.2, places=5)
+
+    def test_derivative_first_tick_zero(self):
+        pid = self._pid(kp=0.0, kd=1.0)
+        out = pid.update(10.0, 0.1)
+        self.assertAlmostEqual(out, 0.0)  # first tick: derivative = 0
+
+    def test_derivative_second_tick(self):
+        pid = self._pid(kp=0.0, kd=1.0)
+        pid.update(0.0, 0.1)   # first tick
+        out = pid.update(10.0, 0.1)  # de/dt = 10/0.1 = 100
+        self.assertAlmostEqual(out, 100.0)
+
+    def test_velocity_clamped(self):
+        pid = self._pid(kp=100.0, vel_limit=10.0)
+        out = pid.update(5.0, 0.1)
+        self.assertAlmostEqual(out, 10.0)
+
+    def test_velocity_clamped_negative(self):
+        pid = self._pid(kp=100.0, vel_limit=10.0)
+        out = pid.update(-5.0, 0.1)
+        self.assertAlmostEqual(out, -10.0)
+
+    def test_antiwindup(self):
+        pid = self._pid(kp=0.0, ki=1.0, windup=5.0)
+        for _ in range(100):
+            pid.update(1.0, 0.1)  # would accumulate 10, clamped at 5
+        out = pid.update(0.0, 0.1)
+        self.assertAlmostEqual(out, 5.0, places=3)
+
+    def test_reset_clears_integral(self):
+        pid = self._pid(ki=1.0)
+        pid.update(1.0, 1.0)
+        pid.reset()
+        out = pid.update(0.0, 0.1)
+        self.assertAlmostEqual(out, 0.0)
+
+    def test_reset_clears_derivative(self):
+        pid = self._pid(kp=0.0, kd=1.0)
+        pid.update(10.0, 0.1)  # sets prev_error
+        pid.reset()
+        out = pid.update(10.0, 0.1)  # after reset, first tick = 0 derivative
+        self.assertAlmostEqual(out, 0.0)
+
+    def test_zero_dt_returns_zero(self):
+        pid = self._pid(kp=10.0)
+        self.assertAlmostEqual(pid.update(5.0, 0.0), 0.0)
+
+    def test_negative_dt_returns_zero(self):
+        pid = self._pid(kp=10.0)
+        self.assertAlmostEqual(pid.update(5.0, -0.1), 0.0)
+
+
+# ── Tests: node initialisation ────────────────────────────────────────────────
+
+class TestNodeInit(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def test_instantiates(self):
+        node = _make_node(self.mod)
+        self.assertIsNotNone(node)
+
+    def test_pan_pub(self):
+        node = _make_node(self.mod)
+        self.assertIn("/saltybot/head_pan", node._pubs)
+
+    def test_tilt_pub(self):
+        node = _make_node(self.mod)
+        self.assertIn("/saltybot/head_tilt", node._pubs)
+
+    def test_faces_sub(self):
+        node = _make_node(self.mod)
+        self.assertIn("/social/faces/detected", node._subs)
+
+    def test_timer_registered(self):
+        node = _make_node(self.mod)
+        self.assertGreater(len(node._timers), 0)
+
+    def test_initial_pan_zero(self):
+        node = _make_node(self.mod)
+        self.assertAlmostEqual(node._pan_cmd, 0.0)
+
+    def test_initial_tilt_zero(self):
+        node = _make_node(self.mod)
+        self.assertAlmostEqual(node._tilt_cmd, 0.0)
+
+    def test_custom_fov(self):
+        node = _make_node(self.mod, fov_h_deg=90.0)
+        self.assertAlmostEqual(node._fov_h, 90.0)
+
+    def test_custom_pan_limit(self):
+        node = _make_node(self.mod, pan_limit_deg=45.0)
+        self.assertAlmostEqual(node._pan_limit, 45.0)
+
+
+# ── Tests: face callback ──────────────────────────────────────────────────────
+
+class TestFaceCallback(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def setUp(self):
+        self.node = _make_node(self.mod)
+
+    def test_empty_msg_no_face(self):
+        self.node._on_faces(_FaceDetectionArray([]))
+        self.assertIsNone(self.node._latest_face)
+
+    def test_single_face_stored(self):
+        f = _centered_face()
+        self.node._on_faces(_FaceDetectionArray([f]))
+        self.assertIs(self.node._latest_face, f)
+
+    def test_closest_face_picked(self):
+        small = _face(bbox_w=0.1, bbox_h=0.1, face_id=1)
+        big   = _face(bbox_w=0.5, bbox_h=0.5, face_id=2)
+        self.node._on_faces(_FaceDetectionArray([small, big]))
+        self.assertIs(self.node._latest_face, big)
+
+    def test_timestamp_updated_on_face(self):
+        before = time.monotonic()
+        f = _centered_face()
+        self.node._on_faces(_FaceDetectionArray([f]))
+        self.assertGreaterEqual(self.node._last_face_t, before)
+
+    def test_timestamp_not_updated_on_empty(self):
+        self.node._last_face_t = 0.0
+        self.node._on_faces(_FaceDetectionArray([]))
+        self.assertEqual(self.node._last_face_t, 0.0)
+
+
+# ── Tests: control loop ───────────────────────────────────────────────────────
+
+class TestControlLoop(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def setUp(self):
+        self.node = _make_node(self.mod, dead_zone=0.0,
+                               ki_pan=0.0, kd_pan=0.0,
+                               ki_tilt=0.0, kd_tilt=0.0)
+        self.pan_pub  = self.node._pubs["/saltybot/head_pan"]
+        self.tilt_pub = self.node._pubs["/saltybot/head_tilt"]
+
+    def _tick(self, dt=0.05):
+        self.node._last_tick = time.monotonic() - dt
+        self.node._control_cb()
+
+    def test_no_face_publishes_zero_initially(self):
+        self._tick()
+        self.assertAlmostEqual(self.pan_pub.msgs[-1].data,  0.0)
+        self.assertAlmostEqual(self.tilt_pub.msgs[-1].data, 0.0)
+
+    def test_centered_face_minimal_movement(self):
+        f = _centered_face()  # cx=cy=0.5, error=0
+        self.node._on_faces(_FaceDetectionArray([f]))
+        self.node._last_face_t = time.monotonic()
+        self._tick()
+        # With dead_zone=0 and error=0, pid output=0, cmd stays 0
+        self.assertAlmostEqual(self.pan_pub.msgs[-1].data,  0.0, places=4)
+        self.assertAlmostEqual(self.tilt_pub.msgs[-1].data, 0.0, places=4)
+
+    def test_right_face_pans_right(self):
+        # Face right of centre → positive pan error → pan_cmd increases
+        f = _face(bbox_x=0.7, bbox_y=0.4, bbox_w=0.2, bbox_h=0.2)
+        self.node._on_faces(_FaceDetectionArray([f]))
+        self.node._last_face_t = time.monotonic()
+        self._tick()
+        self.assertGreater(self.pan_pub.msgs[-1].data, 0.0)
+
+    def test_left_face_pans_left(self):
+        f = _face(bbox_x=0.1, bbox_y=0.4, bbox_w=0.2, bbox_h=0.2)
+        self.node._on_faces(_FaceDetectionArray([f]))
+        self.node._last_face_t = time.monotonic()
+        self._tick()
+        self.assertLess(self.pan_pub.msgs[-1].data, 0.0)
+
+    def test_low_face_tilts_down(self):
+        f = _face(bbox_x=0.4, bbox_y=0.7, bbox_w=0.2, bbox_h=0.2)
+        self.node._on_faces(_FaceDetectionArray([f]))
+        self.node._last_face_t = time.monotonic()
+        self._tick()
+        self.assertGreater(self.tilt_pub.msgs[-1].data, 0.0)
+
+    def test_high_face_tilts_up(self):
+        f = _face(bbox_x=0.4, bbox_y=0.1, bbox_w=0.2, bbox_h=0.2)
+        self.node._on_faces(_FaceDetectionArray([f]))
+        self.node._last_face_t = time.monotonic()
+        self._tick()
+        self.assertLess(self.tilt_pub.msgs[-1].data, 0.0)
+
+    def test_pan_clamped_to_limit(self):
+        node = _make_node(self.mod, kp_pan=1000.0, ki_pan=0.0, kd_pan=0.0,
+                          pan_limit_deg=45.0, pan_vel_limit=9999.0,
+                          dead_zone=0.0)
+        pub = node._pubs["/saltybot/head_pan"]
+        f = _face(bbox_x=0.9, bbox_y=0.4, bbox_w=0.1, bbox_h=0.2)
+        node._on_faces(_FaceDetectionArray([f]))
+        node._last_face_t = time.monotonic()
+        # Run many ticks to accumulate
+        for _ in range(50):
+            node._last_tick = time.monotonic() - 0.05
+            node._control_cb()
+        self.assertLessEqual(pub.msgs[-1].data, 45.0)
+
+    def test_tilt_clamped_to_limit(self):
+        node = _make_node(self.mod, kp_tilt=1000.0, ki_tilt=0.0, kd_tilt=0.0,
+                          tilt_limit_deg=20.0, tilt_vel_limit=9999.0,
+                          dead_zone=0.0)
+        pub = node._pubs["/saltybot/head_tilt"]
+        f = _face(bbox_x=0.4, bbox_y=0.9, bbox_w=0.2, bbox_h=0.1)
+        node._on_faces(_FaceDetectionArray([f]))
+        node._last_face_t = time.monotonic()
+        for _ in range(50):
+            node._last_tick = time.monotonic() - 0.05
+            node._control_cb()
+        self.assertLessEqual(pub.msgs[-1].data, 20.0)
+
+    def test_lost_face_returns_to_zero(self):
+        node = _make_node(self.mod, kp_pan=10.0, ki_pan=0.0, kd_pan=0.0,
+                          dead_zone=0.0, return_rate_deg_s=90.0,
+                          lost_timeout_s=0.01)
+        pub = node._pubs["/saltybot/head_pan"]
+        f = _face(bbox_x=0.7, bbox_y=0.4, bbox_w=0.2, bbox_h=0.2)
+        node._on_faces(_FaceDetectionArray([f]))
+        node._last_face_t = time.monotonic()
+        # Build up some pan
+        for _ in range(5):
+            node._last_tick = time.monotonic() - 0.05
+            node._control_cb()
+        # Expire face timeout
+        node._last_face_t = time.monotonic() - 10.0
+        for _ in range(20):
+            node._last_tick = time.monotonic() - 0.05
+            node._control_cb()
+        self.assertAlmostEqual(pub.msgs[-1].data, 0.0, places=3)
+
+    def test_publishes_every_tick(self):
+        for _ in range(3):
+            self._tick()
+        self.assertEqual(len(self.pan_pub.msgs),  3)
+        self.assertEqual(len(self.tilt_pub.msgs), 3)
+
+    def test_dead_zone_suppresses_small_error(self):
+        node = _make_node(self.mod, kp_pan=100.0, ki_pan=0.0, kd_pan=0.0,
+                          dead_zone=0.1, fov_h_deg=60.0)
+        pub = node._pubs["/saltybot/head_pan"]
+        # Face 2% right of centre — within dead_zone=10% of frame
+        f = _face(bbox_x=0.42, bbox_y=0.4, bbox_w=0.2, bbox_h=0.2)
+        node._on_faces(_FaceDetectionArray([f]))
+        node._last_face_t = time.monotonic()
+        node._last_tick = time.monotonic() - 0.05
+        node._control_cb()
+        self.assertAlmostEqual(pub.msgs[-1].data, 0.0, places=4)
+
+
+# ── Tests: source-level checks ────────────────────────────────────────────────
+
+class TestNodeSrc(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        with open(_SRC) as f:
+            cls.src = f.read()
+
+    def test_issue_tag(self):
+        self.assertIn("#279", self.src)
+
+    def test_pan_topic(self):
+        self.assertIn("/saltybot/head_pan", self.src)
+
+    def test_tilt_topic(self):
+        self.assertIn("/saltybot/head_tilt", self.src)
+
+    def test_faces_topic(self):
+        self.assertIn("/social/faces/detected", self.src)
+
+    def test_pid_class(self):
+        self.assertIn("class PIDController", self.src)
+
+    def test_kp_param(self):
+        self.assertIn("kp_pan", self.src)
+
+    def test_ki_param(self):
+        self.assertIn("ki_pan", self.src)
+
+    def test_kd_param(self):
+        self.assertIn("kd_pan", self.src)
+
+    def test_fov_param(self):
+        self.assertIn("fov_h_deg", self.src)
+
+    def test_pan_limit_param(self):
+        self.assertIn("pan_limit_deg", self.src)
+
+    def test_dead_zone_param(self):
+        self.assertIn("dead_zone", self.src)
+
+    def test_pick_closest_face(self):
+        self.assertIn("pick_closest_face", self.src)
+
+    def test_main_defined(self):
+        self.assertIn("def main", self.src)
+
+    def test_antiwindup(self):
+        self.assertIn("windup", self.src)
+
+    def test_threading_lock(self):
+        self.assertIn("threading.Lock", self.src)
+
+
+class TestConfig(unittest.TestCase):
+    _CONFIG = (
+        "/Users/seb/AI/saltylab-firmware/jetson/ros2_ws/src/"
+        "saltybot_social/config/face_track_servo_params.yaml"
+    )
+    _LAUNCH = (
+        "/Users/seb/AI/saltylab-firmware/jetson/ros2_ws/src/"
+        "saltybot_social/launch/face_track_servo.launch.py"
+    )
+    _SETUP = (
+        "/Users/seb/AI/saltylab-firmware/jetson/ros2_ws/src/"
+        "saltybot_social/setup.py"
+    )
+
+    def test_config_exists(self):
+        import os; self.assertTrue(os.path.exists(self._CONFIG))
+
+    def test_config_kp_pan(self):
+        with open(self._CONFIG) as f: c = f.read()
+        self.assertIn("kp_pan", c)
+
+    def test_config_fov(self):
+        with open(self._CONFIG) as f: c = f.read()
+        self.assertIn("fov_h_deg", c)
+
+    def test_config_pan_limit(self):
+        with open(self._CONFIG) as f: c = f.read()
+        self.assertIn("pan_limit_deg", c)
+
+    def test_config_dead_zone(self):
+        with open(self._CONFIG) as f: c = f.read()
+        self.assertIn("dead_zone", c)
+
+    def test_launch_exists(self):
+        import os; self.assertTrue(os.path.exists(self._LAUNCH))
+
+    def test_launch_kp_pan_arg(self):
+        with open(self._LAUNCH) as f: c = f.read()
+        self.assertIn("kp_pan", c)
+
+    def test_launch_pan_limit_arg(self):
+        with open(self._LAUNCH) as f: c = f.read()
+        self.assertIn("pan_limit_deg", c)
+
+    def test_entry_point(self):
+        with open(self._SETUP) as f: c = f.read()
+        self.assertIn("face_track_servo_node", c)
+
+
+if __name__ == "__main__":
+    unittest.main()

jetson/ros2_ws/src/saltybot_social/test/test_greeting_trigger.py

@@ -0,0 +1,472 @@
+"""test_greeting_trigger.py -- Offline tests for greeting_trigger_node (Issue #270).
+
+Stubs out rclpy and saltybot_social_msgs so tests run without a ROS install.
+"""
+
+import importlib
+import json
+import sys
+import time
+import types
+import unittest
+
+
+# ── ROS2 / message stubs ──────────────────────────────────────────────────────
+
+def _make_ros_stubs():
+    """Install minimal stubs for rclpy and message packages."""
+    for mod_name in ("rclpy", "rclpy.node", "rclpy.qos",
+                     "std_msgs", "std_msgs.msg",
+                     "saltybot_social_msgs", "saltybot_social_msgs.msg"):
+        sys.modules[mod_name] = types.ModuleType(mod_name)
+
+    class _Node:
+        def __init__(self, name):
+            self._name = name
+            # Preserve _params if pre-set by _make_node (super().__init__() is
+            # called from GreetingTriggerNode.__init__, so don't reset here)
+            if not hasattr(self, '_params'):
+                self._params = {}
+            self._pubs = {}
+            self._subs = {}
+            self._logs = []
+
+        def declare_parameter(self, name, default):
+            # Don't overwrite values pre-set by _make_node
+            if name not in self._params:
+                self._params[name] = default
+
+        def get_parameter(self, name):
+            class _P:
+                def __init__(self, v):
+                    self.value = v
+            return _P(self._params[name])
+
+        def create_publisher(self, msg_type, topic, qos):
+            pub = _FakePub()
+            self._pubs[topic] = pub
+            return pub
+
+        def create_subscription(self, msg_type, topic, cb, qos):
+            self._subs[topic] = cb
+            return object()
+
+        def get_logger(self):
+            node = self
+            class _L:
+                def info(self, m):  node._logs.append(("INFO",  m))
+                def warn(self, m):  node._logs.append(("WARN",  m))
+                def error(self, m): node._logs.append(("ERROR", m))
+            return _L()
+
+        def destroy_node(self): pass
+
+    class _FakePub:
+        def __init__(self):
+            self.msgs = []
+        def publish(self, msg):
+            self.msgs.append(msg)
+
+    class _QoSProfile:
+        def __init__(self, depth=10): self.depth = depth
+
+    class _String:
+        def __init__(self): self.data = ""
+
+    # rclpy
+    rclpy_mod = sys.modules["rclpy"]
+    rclpy_mod.init = lambda args=None: None
+    rclpy_mod.spin = lambda node: None
+    rclpy_mod.shutdown = lambda: None
+
+    # rclpy.node
+    sys.modules["rclpy.node"].Node = _Node
+
+    # rclpy.qos
+    sys.modules["rclpy.qos"].QoSProfile = _QoSProfile
+
+    # std_msgs.msg
+    sys.modules["std_msgs.msg"].String = _String
+
+    # saltybot_social_msgs.msg  (FaceDetectionArray + PersonStateArray)
+    class _FaceDetection:
+        def __init__(self, face_id=0, person_name="", confidence=1.0):
+            self.face_id = face_id
+            self.person_name = person_name
+            self.confidence = confidence
+
+    class _FaceDetectionArray:
+        def __init__(self, faces=None):
+            self.faces = faces or []
+
+    class _PersonState:
+        def __init__(self, face_id=0, distance=0.0):
+            self.face_id = face_id
+            self.distance = distance
+
+    class _PersonStateArray:
+        def __init__(self, persons=None):
+            self.persons = persons or []
+
+    msgs = sys.modules["saltybot_social_msgs.msg"]
+    msgs.FaceDetection       = _FaceDetection
+    msgs.FaceDetectionArray  = _FaceDetectionArray
+    msgs.PersonState         = _PersonState
+    msgs.PersonStateArray    = _PersonStateArray
+
+    return _Node, _FakePub, _QoSProfile, _String, _FaceDetection, _FaceDetectionArray, _PersonState, _PersonStateArray
+
+
+_Node, _FakePub, _QoSProfile, _String, _FaceDetection, _FaceDetectionArray, _PersonState, _PersonStateArray = _make_ros_stubs()
+
+
+# ── Load module under test ────────────────────────────────────────────────────
+
+_SRC = (
+    "/Users/seb/AI/saltylab-firmware/jetson/ros2_ws/src/"
+    "saltybot_social/saltybot_social/greeting_trigger_node.py"
+)
+
+def _load_mod():
+    spec = importlib.util.spec_from_file_location("greeting_trigger_node_testmod", _SRC)
+    mod  = importlib.util.module_from_spec(spec)
+    spec.loader.exec_module(mod)
+    return mod
+
+
+# ── Helpers ───────────────────────────────────────────────────────────────────
+
+def _make_node(mod, **kwargs):
+    """Instantiate GreetingTriggerNode with overridden parameters."""
+    node = mod.GreetingTriggerNode.__new__(mod.GreetingTriggerNode)
+
+    # Pre-populate _params BEFORE __init__ so super().__init__() (which calls
+    # _Node.__init__) sees them and skips reset due to hasattr guard.
+    defaults = {
+        "proximity_m":      2.0,
+        "cooldown_s":       300.0,
+        "unknown_distance": 0.0,
+        "faces_topic":      "/social/faces/detected",
+        "states_topic":     "/social/person_states",
+    }
+    defaults.update(kwargs)
+    node._params = dict(defaults)
+
+    mod.GreetingTriggerNode.__init__(node)
+    return node
+
+
+def _face_msg(faces):
+    return _FaceDetectionArray(faces=faces)
+
+def _state_msg(persons):
+    return _PersonStateArray(persons=persons)
+
+
+# ── Test suites ───────────────────────────────────────────────────────────────
+
+class TestNodeInit(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def test_imports_cleanly(self):
+        self.assertTrue(hasattr(self.mod, "GreetingTriggerNode"))
+
+    def test_default_proximity(self):
+        node = _make_node(self.mod)
+        self.assertEqual(node._proximity, 2.0)
+
+    def test_default_cooldown(self):
+        node = _make_node(self.mod)
+        self.assertEqual(node._cooldown, 300.0)
+
+    def test_default_unknown_distance(self):
+        node = _make_node(self.mod)
+        self.assertEqual(node._unknown_dist, 0.0)
+
+    def test_pub_topic(self):
+        node = _make_node(self.mod)
+        self.assertIn("/saltybot/greeting_trigger", node._pubs)
+
+    def test_subs_registered(self):
+        node = _make_node(self.mod)
+        self.assertIn("/social/faces/detected", node._subs)
+        self.assertIn("/social/person_states",  node._subs)
+
+    def test_initial_caches_empty(self):
+        node = _make_node(self.mod)
+        self.assertEqual(node._distance_cache, {})
+        self.assertEqual(node._last_greeted, {})
+
+
+class TestDistanceCache(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def setUp(self):
+        self.node = _make_node(self.mod)
+
+    def test_state_updates_cache(self):
+        ps = _PersonState(face_id=1, distance=1.5)
+        self.node._on_person_states(_state_msg([ps]))
+        self.assertAlmostEqual(self.node._distance_cache[1], 1.5)
+
+    def test_multiple_states_cached(self):
+        persons = [_PersonState(face_id=i, distance=float(i)) for i in range(5)]
+        self.node._on_person_states(_state_msg(persons))
+        for i in range(5):
+            self.assertAlmostEqual(self.node._distance_cache[i], float(i))
+
+    def test_state_update_overwrites(self):
+        self.node._on_person_states(_state_msg([_PersonState(face_id=1, distance=3.0)]))
+        self.node._on_person_states(_state_msg([_PersonState(face_id=1, distance=1.0)]))
+        self.assertAlmostEqual(self.node._distance_cache[1], 1.0)
+
+    def test_negative_face_id_ignored(self):
+        self.node._on_person_states(_state_msg([_PersonState(face_id=-1, distance=1.0)]))
+        self.assertNotIn(-1, self.node._distance_cache)
+
+    def test_zero_distance_cached(self):
+        self.node._on_person_states(_state_msg([_PersonState(face_id=5, distance=0.0)]))
+        self.assertAlmostEqual(self.node._distance_cache[5], 0.0)
+
+
+class TestGreetingTrigger(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def setUp(self):
+        self.node = _make_node(self.mod, proximity_m=2.0, cooldown_s=300.0)
+        self.pub = self.node._pubs["/saltybot/greeting_trigger"]
+
+    def _inject_distance(self, face_id, distance):
+        self.node._on_person_states(_state_msg([_PersonState(face_id=face_id, distance=distance)]))
+
+    def test_triggers_within_proximity(self):
+        self._inject_distance(1, 1.5)
+        self.node._on_faces(_face_msg([_FaceDetection(face_id=1, person_name="alice")]))
+        self.assertEqual(len(self.pub.msgs), 1)
+
+    def test_no_trigger_beyond_proximity(self):
+        self._inject_distance(2, 3.0)
+        self.node._on_faces(_face_msg([_FaceDetection(face_id=2, person_name="bob")]))
+        self.assertEqual(len(self.pub.msgs), 0)
+
+    def test_trigger_at_exact_proximity(self):
+        self._inject_distance(3, 2.0)
+        self.node._on_faces(_face_msg([_FaceDetection(face_id=3, person_name="carol")]))
+        self.assertEqual(len(self.pub.msgs), 1)
+
+    def test_no_trigger_just_beyond(self):
+        self._inject_distance(4, 2.001)
+        self.node._on_faces(_face_msg([_FaceDetection(face_id=4, person_name="dave")]))
+        self.assertEqual(len(self.pub.msgs), 0)
+
+    def test_cooldown_suppresses_retrigger(self):
+        self._inject_distance(5, 1.0)
+        face = _FaceDetection(face_id=5, person_name="eve")
+        self.node._on_faces(_face_msg([face]))
+        self.node._on_faces(_face_msg([face]))  # second call in cooldown
+        self.assertEqual(len(self.pub.msgs), 1)
+
+    def test_cooldown_per_face_id(self):
+        self._inject_distance(6, 1.0)
+        self._inject_distance(7, 1.0)
+        self.node._on_faces(_face_msg([_FaceDetection(face_id=6, person_name="f")]))
+        self.node._on_faces(_face_msg([_FaceDetection(face_id=7, person_name="g")]))
+        self.assertEqual(len(self.pub.msgs), 2)
+
+    def test_expired_cooldown_retrigers(self):
+        self._inject_distance(8, 1.0)
+        face = _FaceDetection(face_id=8, person_name="hank")
+        self.node._on_faces(_face_msg([face]))
+        # Manually expire the cooldown
+        self.node._last_greeted[8] = time.monotonic() - 400.0
+        self.node._on_faces(_face_msg([face]))
+        self.assertEqual(len(self.pub.msgs), 2)
+
+    def test_unknown_face_uses_unknown_distance(self):
+        # unknown_distance=0.0 → should trigger (0.0 <= 2.0)
+        node = _make_node(self.mod, unknown_distance=0.0)
+        pub = node._pubs["/saltybot/greeting_trigger"]
+        node._on_faces(_face_msg([_FaceDetection(face_id=99, person_name="stranger")]))
+        self.assertEqual(len(pub.msgs), 1)
+
+    def test_unknown_face_large_distance_no_trigger(self):
+        # unknown_distance=10.0 → should NOT trigger
+        node = _make_node(self.mod, unknown_distance=10.0)
+        pub = node._pubs["/saltybot/greeting_trigger"]
+        node._on_faces(_face_msg([_FaceDetection(face_id=100, person_name="far")]))
+        self.assertEqual(len(pub.msgs), 0)
+
+    def test_multiple_faces_triggers_each_within_range(self):
+        self._inject_distance(10, 1.0)
+        self._inject_distance(11, 3.0)  # out of range
+        faces = [
+            _FaceDetection(face_id=10, person_name="near"),
+            _FaceDetection(face_id=11, person_name="far"),
+        ]
+        self.node._on_faces(_face_msg(faces))
+        self.assertEqual(len(self.pub.msgs), 1)
+
+    def test_empty_face_array_no_trigger(self):
+        self.node._on_faces(_face_msg([]))
+        self.assertEqual(len(self.pub.msgs), 0)
+
+
+class TestPayload(unittest.TestCase):
+    @classmethod
+    def setUpClass(cls):
+        cls.mod = _load_mod()
+
+    def setUp(self):
+        self.node = _make_node(self.mod)
+        self.pub = self.node._pubs["/saltybot/greeting_trigger"]
+
+    def _trigger(self, face_id=1, person_name="alice", distance=1.5):
+        self.node._on_person_states(_state_msg([_PersonState(face_id=face_id, distance=distance)]))
+        self.node._on_faces(_face_msg([_FaceDetection(face_id=face_id, person_name=person_name)]))
+
+    def test_payload_is_json(self):
+        self._trigger()
+        payload = json.loads(self.pub.msgs[0].data)
+        self.assertIsInstance(payload, dict)
+
+    def test_payload_face_id(self):
+        self._trigger(face_id=42)
+        payload = json.loads(self.pub.msgs[0].data)
+        self.assertEqual(payload["face_id"], 42)
+
+    def test_payload_person_name(self):
+        self._trigger(person_name="zara")
+        payload = json.loads(self.pub.msgs[0].data)
+        self.assertEqual(payload["person_name"], "zara")
+
+    def test_payload_distance(self):
+        self._trigger(distance=1.234)
+        payload = json.loads(self.pub.msgs[0].data)
+        self.assertAlmostEqual(payload["distance_m"], 1.234, places=2)
+
+    def test_payload_has_ts(self):
+        self._trigger()
+        payload = json.loads(self.pub.msgs[0].data)
+        self.assertIn("ts", payload)
+        self.assertIsInstance(payload["ts"], float)
+
+    def test_ts_is_recent(self):
+        before = time.time()
+        self._trigger()
+        after = time.time()
+        payload = json.loads(self.pub.msgs[0].data)
+        self.assertGreaterEqual(payload["ts"], before)
+        self.assertLessEqual(payload["ts"], after + 1.0)
+
+
+class TestNodeSrc(unittest.TestCase):
+    """Source-level checks — verify node structure without instantiation."""
+
+    @classmethod
+    def setUpClass(cls):
+        with open(_SRC) as f:
+            cls.src = f.read()
+
+    def test_issue_tag(self):
+        self.assertIn("#270", self.src)
+
+    def test_pub_topic(self):
+        self.assertIn("/saltybot/greeting_trigger", self.src)
+
+    def test_faces_topic(self):
+        self.assertIn("/social/faces/detected", self.src)
+
+    def test_states_topic(self):
+        self.assertIn("/social/person_states", self.src)
+
+    def test_proximity_param(self):
+        self.assertIn("proximity_m", self.src)
+
+    def test_cooldown_param(self):
+        self.assertIn("cooldown_s", self.src)
+
+    def test_unknown_distance_param(self):
+        self.assertIn("unknown_distance", self.src)
+
+    def test_json_output(self):
+        self.assertIn("json", self.src)
+
+    def test_face_id_in_payload(self):
+        self.assertIn("face_id", self.src)
+
+    def test_person_name_in_payload(self):
+        self.assertIn("person_name", self.src)
+
+    def test_distance_in_payload(self):
+        self.assertIn("distance_m", self.src)
+
+    def test_main_defined(self):
+        self.assertIn("def main", self.src)
+
+    def test_threading_lock(self):
+        self.assertIn("threading.Lock", self.src)
+
+
+class TestConfig(unittest.TestCase):
+    """Checks on config/launch/setup files."""
+
+    _CONFIG = (
+        "/Users/seb/AI/saltylab-firmware/jetson/ros2_ws/src/"
+        "saltybot_social/config/greeting_trigger_params.yaml"
+    )
+    _LAUNCH = (
+        "/Users/seb/AI/saltylab-firmware/jetson/ros2_ws/src/"
+        "saltybot_social/launch/greeting_trigger.launch.py"
+    )
+    _SETUP = (
+        "/Users/seb/AI/saltylab-firmware/jetson/ros2_ws/src/"
+        "saltybot_social/setup.py"
+    )
+
+    def test_config_exists(self):
+        import os
+        self.assertTrue(os.path.exists(self._CONFIG))
+
+    def test_config_proximity(self):
+        with open(self._CONFIG) as f:
+            content = f.read()
+        self.assertIn("proximity_m", content)
+
+    def test_config_cooldown(self):
+        with open(self._CONFIG) as f:
+            content = f.read()
+        self.assertIn("cooldown_s", content)
+
+    def test_config_node_name(self):
+        with open(self._CONFIG) as f:
+            content = f.read()
+        self.assertIn("greeting_trigger_node", content)
+
+    def test_launch_exists(self):
+        import os
+        self.assertTrue(os.path.exists(self._LAUNCH))
+
+    def test_launch_proximity_arg(self):
+        with open(self._LAUNCH) as f:
+            content = f.read()
+        self.assertIn("proximity_m", content)
+
+    def test_launch_cooldown_arg(self):
+        with open(self._LAUNCH) as f:
+            content = f.read()
+        self.assertIn("cooldown_s", content)
+
+    def test_entry_point(self):
+        with open(self._SETUP) as f:
+            content = f.read()
+        self.assertIn("greeting_trigger_node", content)
+
+
+if __name__ == "__main__":
+    unittest.main()

jetson/ros2_ws/src/saltybot_wheel_slip_detector/config/wheel_slip_config.yaml

@@ -0,0 +1,5 @@
+wheel_slip_detector:
+  ros__parameters:
+    frequency: 10
+    slip_threshold: 0.1
+    slip_timeout: 0.5

jetson/ros2_ws/src/saltybot_wheel_slip_detector/launch/wheel_slip_detector.launch.py

@@ -0,0 +1,14 @@
+from launch import LaunchDescription
+from launch_ros.actions import Node
+from launch.substitutions import LaunchConfiguration
+from launch.actions import DeclareLaunchArgument
+import os
+from ament_index_python.packages import get_package_share_directory
+
+def generate_launch_description():
+    pkg_dir = get_package_share_directory("saltybot_wheel_slip_detector")
+    config_file = os.path.join(pkg_dir, "config", "wheel_slip_config.yaml")
+    return LaunchDescription([
+        DeclareLaunchArgument("config_file", default_value=config_file, description="Path to configuration YAML file"),
+        Node(package="saltybot_wheel_slip_detector", executable="wheel_slip_detector_node", name="wheel_slip_detector", output="screen", parameters=[LaunchConfiguration("config_file")]),
+    ])

jetson/ros2_ws/src/saltybot_wheel_slip_detector/package.xml

@@ -0,0 +1,18 @@
+<?xml version="1.0"?>
+<?xml-model href="http://download.ros.org/schema/package_format3.xsd" schematypens="http://www.w3.org/2001/XMLSchema"?>
+<package format="3">
+  <name>saltybot_wheel_slip_detector</name>
+  <version>0.1.0</version>
+  <description>Wheel slip detection by comparing commanded vs actual velocity.</description>
+  <maintainer email="seb@vayrette.com">Seb</maintainer>
+  <license>Apache-2.0</license>
+  <buildtool_depend>ament_python</buildtool_depend>
+  <depend>rclpy</depend>
+  <depend>geometry_msgs</depend>
+  <depend>std_msgs</depend>
+  <depend>nav_msgs</depend>
+  <test_depend>pytest</test_depend>
+  <export>
+    <build_type>ament_python</build_type>
+  </export>
+</package>

jetson/ros2_ws/src/saltybot_wheel_slip_detector/saltybot_wheel_slip_detector/wheel_slip_detector_node.py

@@ -0,0 +1,77 @@
+#!/usr/bin/env python3
+from typing import Optional
+import math
+import rclpy
+from rclpy.node import Node
+from rclpy.timer import Timer
+from geometry_msgs.msg import Twist
+from nav_msgs.msg import Odometry
+from std_msgs.msg import Bool
+
+class WheelSlipDetectorNode(Node):
+    def __init__(self):
+        super().__init__("wheel_slip_detector")
+        self.declare_parameter("frequency", 10)
+        frequency = self.get_parameter("frequency").value
+        self.declare_parameter("slip_threshold", 0.1)
+        self.declare_parameter("slip_timeout", 0.5)
+        self.slip_threshold = self.get_parameter("slip_threshold").value
+        self.slip_timeout = self.get_parameter("slip_timeout").value
+        self.period = 1.0 / frequency
+        self.cmd_vel: Optional[Twist] = None
+        self.actual_vel: Optional[Twist] = None
+        self.slip_duration = 0.0
+        self.slip_detected = False
+        self.create_subscription(Twist, "/cmd_vel", self._on_cmd_vel, 10)
+        self.create_subscription(Odometry, "/odom", self._on_odom, 10)
+        self.pub_slip = self.create_publisher(Bool, "/saltybot/wheel_slip_detected", 10)
+        self.timer: Timer = self.create_timer(self.period, self._timer_callback)
+        self.get_logger().info(f"Wheel slip detector initialized at {frequency}Hz. Threshold: {self.slip_threshold} m/s, Timeout: {self.slip_timeout}s")
+
+    def _on_cmd_vel(self, msg: Twist) -> None:
+        self.cmd_vel = msg
+
+    def _on_odom(self, msg: Odometry) -> None:
+        self.actual_vel = msg.twist.twist
+
+    def _timer_callback(self) -> None:
+        if self.cmd_vel is None or self.actual_vel is None:
+            slip_detected = False
+        else:
+            slip_detected = self._check_slip()
+        if slip_detected:
+            self.slip_duration += self.period
+        else:
+            self.slip_duration = 0.0
+        is_slip = self.slip_duration > self.slip_timeout
+        if is_slip != self.slip_detected:
+            self.slip_detected = is_slip
+            if self.slip_detected:
+                self.get_logger().warn(f"WHEEL SLIP DETECTED: {self.slip_duration:.2f}s")
+            else:
+                self.get_logger().info("Wheel slip cleared")
+        slip_msg = Bool()
+        slip_msg.data = is_slip
+        self.pub_slip.publish(slip_msg)
+
+    def _check_slip(self) -> bool:
+        cmd_speed = math.sqrt(self.cmd_vel.linear.x**2 + self.cmd_vel.linear.y**2)
+        actual_speed = math.sqrt(self.actual_vel.linear.x**2 + self.actual_vel.linear.y**2)
+        vel_diff = abs(cmd_speed - actual_speed)
+        if cmd_speed < 0.05 and actual_speed < 0.05:
+            return False
+        return vel_diff > self.slip_threshold
+
+def main(args=None):
+    rclpy.init(args=args)
+    node = WheelSlipDetectorNode()
+    try:
+        rclpy.spin(node)
+    except KeyboardInterrupt:
+        pass
+    finally:
+        node.destroy_node()
+        rclpy.shutdown()
+
+if __name__ == "__main__":
+    main()

jetson/ros2_ws/src/saltybot_wheel_slip_detector/setup.cfg

@@ -0,0 +1,4 @@
+[develop]
+script-dir=$base/lib/saltybot_wheel_slip_detector
+[install]
+install-scripts=$base/lib/saltybot_wheel_slip_detector

jetson/ros2_ws/src/saltybot_wheel_slip_detector/setup.py

@@ -0,0 +1,21 @@
+from setuptools import find_packages, setup
+package_name = "saltybot_wheel_slip_detector"
+setup(
+    name=package_name,
+    version="0.1.0",
+    packages=find_packages(exclude=["test"]),
+    data_files=[
+        ("share/ament_index/resource_index/packages", ["resource/" + package_name]),
+        ("share/" + package_name, ["package.xml"]),
+        ("share/" + package_name + "/launch", ["launch/wheel_slip_detector.launch.py"]),
+        ("share/" + package_name + "/config", ["config/wheel_slip_config.yaml"]),
+    ],
+    install_requires=["setuptools"],
+    zip_safe=True,
+    maintainer="Seb",
+    maintainer_email="seb@vayrette.com",
+    description="Wheel slip detection from velocity command/actual mismatch",
+    license="Apache-2.0",
+    tests_require=["pytest"],
+    entry_points={"console_scripts": ["wheel_slip_detector_node = saltybot_wheel_slip_detector.wheel_slip_detector_node:main"]},
+)

jetson/ros2_ws/src/saltybot_wheel_slip_detector/test/test_wheel_slip_detector.py

@@ -0,0 +1,343 @@
+"""Unit tests for wheel_slip_detector_node."""
+
+import pytest
+import math
+from geometry_msgs.msg import Twist
+from nav_msgs.msg import Odometry
+from std_msgs.msg import Bool
+
+import rclpy
+
+from saltybot_wheel_slip_detector.wheel_slip_detector_node import WheelSlipDetectorNode
+
+
+@pytest.fixture
+def rclpy_fixture():
+    """Initialize and cleanup rclpy."""
+    rclpy.init()
+    yield
+    rclpy.shutdown()
+
+
+@pytest.fixture
+def node(rclpy_fixture):
+    """Create a wheel slip detector node instance."""
+    node = WheelSlipDetectorNode()
+    yield node
+    node.destroy_node()
+
+
+class TestNodeInitialization:
+    """Test suite for node initialization."""
+
+    def test_node_initialization(self, node):
+        """Test that node initializes with correct defaults."""
+        assert node.cmd_vel is None
+        assert node.actual_vel is None
+        assert node.slip_threshold == 0.1
+        assert node.slip_timeout == 0.5
+        assert node.slip_duration == 0.0
+        assert node.slip_detected is False
+
+    def test_frequency_parameter(self, node):
+        """Test frequency parameter is set correctly."""
+        frequency = node.get_parameter("frequency").value
+        assert frequency == 10
+
+    def test_slip_threshold_parameter(self, node):
+        """Test slip threshold parameter is set correctly."""
+        threshold = node.get_parameter("slip_threshold").value
+        assert threshold == 0.1
+
+    def test_slip_timeout_parameter(self, node):
+        """Test slip timeout parameter is set correctly."""
+        timeout = node.get_parameter("slip_timeout").value
+        assert timeout == 0.5
+
+    def test_period_calculation(self, node):
+        """Test that time period is correctly calculated from frequency."""
+        assert node.period == pytest.approx(0.1)
+
+
+class TestSubscriptions:
+    """Test suite for subscription handling."""
+
+    def test_cmd_vel_subscription(self, node):
+        """Test that cmd_vel subscription updates node state."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        cmd.linear.y = 0.5
+        node._on_cmd_vel(cmd)
+        assert node.cmd_vel is cmd
+        assert node.cmd_vel.linear.x == 1.0
+
+    def test_odom_subscription(self, node):
+        """Test that odometry subscription updates actual velocity."""
+        odom = Odometry()
+        odom.twist.twist.linear.x = 0.95
+        odom.twist.twist.linear.y = 0.48
+        node._on_odom(odom)
+        assert node.actual_vel is odom.twist.twist
+        assert node.actual_vel.linear.x == 0.95
+
+
+class TestSlipDetection:
+    """Test suite for slip detection logic."""
+
+    def test_no_slip_perfect_match(self, node):
+        """Test no slip when commanded equals actual."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        odom = Odometry()
+        odom.twist.twist.linear.x = 1.0
+        node._on_cmd_vel(cmd)
+        node._on_odom(odom)
+        assert node._check_slip() is False
+
+    def test_no_slip_small_difference(self, node):
+        """Test no slip when difference is below threshold."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        odom = Odometry()
+        odom.twist.twist.linear.x = 0.95
+        node._on_cmd_vel(cmd)
+        node._on_odom(odom)
+        assert node._check_slip() is False
+
+    def test_slip_exceeds_threshold(self, node):
+        """Test slip detection when difference exceeds threshold."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        odom = Odometry()
+        odom.twist.twist.linear.x = 0.85
+        node._on_cmd_vel(cmd)
+        node._on_odom(odom)
+        assert node._check_slip() is True
+
+    def test_slip_large_difference(self, node):
+        """Test slip detection with large velocity difference."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        odom = Odometry()
+        odom.twist.twist.linear.x = 0.5
+        node._on_cmd_vel(cmd)
+        node._on_odom(odom)
+        assert node._check_slip() is True
+
+    def test_no_slip_both_zero(self, node):
+        """Test no slip when both commanded and actual are zero."""
+        cmd = Twist()
+        cmd.linear.x = 0.0
+        odom = Odometry()
+        odom.twist.twist.linear.x = 0.0
+        node._on_cmd_vel(cmd)
+        node._on_odom(odom)
+        assert node._check_slip() is False
+
+    def test_no_slip_both_near_zero(self, node):
+        """Test no slip when both are near zero (tolerance)."""
+        cmd = Twist()
+        cmd.linear.x = 0.01
+        odom = Odometry()
+        odom.twist.twist.linear.x = 0.02
+        node._on_cmd_vel(cmd)
+        node._on_odom(odom)
+        assert node._check_slip() is False
+
+    def test_slip_2d_velocity(self, node):
+        """Test slip detection with 2D velocity (x and y)."""
+        cmd = Twist()
+        cmd.linear.x = 0.7
+        cmd.linear.y = 0.7
+        odom = Odometry()
+        odom.twist.twist.linear.x = 0.5
+        odom.twist.twist.linear.y = 0.5
+        node._on_cmd_vel(cmd)
+        node._on_odom(odom)
+        assert node._check_slip() is True
+
+
+class TestSlipPersistence:
+    """Test suite for slip persistence timing."""
+
+    def test_slip_not_triggered_immediately(self, node):
+        """Test that slip is not triggered immediately but requires timeout."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        odom = Odometry()
+        odom.twist.twist.linear.x = 0.5
+        node._on_cmd_vel(cmd)
+        node._on_odom(odom)
+        node._timer_callback()
+        assert node.slip_duration > 0.0
+        assert node.slip_detected is False
+
+    def test_slip_declared_after_timeout(self, node):
+        """Test that slip is declared after timeout period."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        odom = Odometry()
+        odom.twist.twist.linear.x = 0.5
+        node._on_cmd_vel(cmd)
+        node._on_odom(odom)
+        for _ in range(6):
+            node._timer_callback()
+        assert node.slip_detected is True
+
+    def test_slip_recovery_resets_duration(self, node):
+        """Test that slip duration resets when condition clears."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        odom1 = Odometry()
+        odom1.twist.twist.linear.x = 0.5
+        node._on_cmd_vel(cmd)
+        node._on_odom(odom1)
+        for _ in range(3):
+            node._timer_callback()
+        odom2 = Odometry()
+        odom2.twist.twist.linear.x = 1.0
+        node._on_odom(odom2)
+        node._timer_callback()
+        assert node.slip_duration == pytest.approx(0.0)
+        assert node.slip_detected is False
+
+    def test_slip_cumulative_time(self, node):
+        """Test that slip duration accumulates across callbacks."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        odom = Odometry()
+        odom.twist.twist.linear.x = 0.5
+        node._on_cmd_vel(cmd)
+        node._on_odom(odom)
+        for _ in range(3):
+            node._timer_callback()
+        assert node.slip_duration == pytest.approx(0.3)
+        assert node.slip_detected is False
+        for _ in range(3):
+            node._timer_callback()
+        assert node.slip_duration == pytest.approx(0.6)
+        assert node.slip_detected is True
+
+
+class TestNoDataConditions:
+    """Test suite for behavior when sensor data is unavailable."""
+
+    def test_no_slip_without_cmd_vel(self, node):
+        """Test no slip declared when cmd_vel not received."""
+        node.cmd_vel = None
+        odom = Odometry()
+        odom.twist.twist.linear.x = 0.5
+        node._on_odom(odom)
+        node._timer_callback()
+        assert node.slip_detected is False
+
+    def test_no_slip_without_odometry(self, node):
+        """Test no slip declared when odometry not received."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        node._on_cmd_vel(cmd)
+        node.actual_vel = None
+        node._timer_callback()
+        assert node.slip_detected is False
+
+
+class TestScenarios:
+    """Integration-style tests for realistic scenarios."""
+
+    def test_scenario_normal_motion_no_slip(self, node):
+        """Scenario: Normal motion with good wheel traction."""
+        cmd = Twist()
+        cmd.linear.x = 0.5
+        for i in range(10):
+            odom = Odometry()
+            odom.twist.twist.linear.x = 0.5 + (i * 0.001)
+            node._on_cmd_vel(cmd)
+            node._on_odom(odom)
+            node._timer_callback()
+        assert node.slip_detected is False
+
+    def test_scenario_ice_slip_persistent(self, node):
+        """Scenario: Ice causes persistent wheel slip."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        for _ in range(10):
+            odom = Odometry()
+            odom.twist.twist.linear.x = 0.7
+            node._on_cmd_vel(cmd)
+            node._on_odom(odom)
+            node._timer_callback()
+        assert node.slip_detected is True
+
+    def test_scenario_sandy_surface_intermittent_slip(self, node):
+        """Scenario: Sandy surface causes intermittent slip."""
+        cmd = Twist()
+        cmd.linear.x = 0.8
+        speeds = [0.7, 0.8, 0.6, 0.8, 0.7, 0.8]
+        for speed in speeds:
+            odom = Odometry()
+            odom.twist.twist.linear.x = speed
+            node._on_cmd_vel(cmd)
+            node._on_odom(odom)
+            node._timer_callback()
+        assert node.slip_detected is False
+
+    def test_scenario_sudden_obstacle_slip(self, node):
+        """Scenario: Robot hits obstacle and wheels slip."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        for _ in range(3):
+            odom = Odometry()
+            odom.twist.twist.linear.x = 1.0
+            node._on_cmd_vel(cmd)
+            node._on_odom(odom)
+            node._timer_callback()
+        for _ in range(8):
+            odom = Odometry()
+            odom.twist.twist.linear.x = 0.2
+            node._on_odom(odom)
+            node._timer_callback()
+        assert node.slip_detected is True
+
+    def test_scenario_wet_surface_recovery(self, node):
+        """Scenario: Wet surface slip, then wheel regains traction."""
+        cmd = Twist()
+        cmd.linear.x = 1.0
+        for _ in range(6):
+            odom = Odometry()
+            odom.twist.twist.linear.x = 0.8
+            node._on_cmd_vel(cmd)
+            node._on_odom(odom)
+            node._timer_callback()
+        assert node.slip_detected is True
+        for _ in range(3):
+            odom = Odometry()
+            odom.twist.twist.linear.x = 1.0
+            node._on_odom(odom)
+            node._timer_callback()
+        assert node.slip_detected is False
+
+    def test_scenario_backward_motion(self, node):
+        """Scenario: Backward motion with slip."""
+        cmd = Twist()
+        cmd.linear.x = -0.8
+        for _ in range(6):
+            odom = Odometry()
+            odom.twist.twist.linear.x = -0.4
+            node._on_cmd_vel(cmd)
+            node._on_odom(odom)
+            node._timer_callback()
+        assert node.slip_detected is True
+
+    def test_scenario_diagonal_motion_slip(self, node):
+        """Scenario: Diagonal motion with slip."""
+        cmd = Twist()
+        cmd.linear.x = 0.7
+        cmd.linear.y = 0.7
+        for _ in range(6):
+            odom = Odometry()
+            odom.twist.twist.linear.x = 0.5
+            odom.twist.twist.linear.y = 0.5
+            node._on_cmd_vel(cmd)
+            node._on_odom(odom)
+            node._timer_callback()
+        assert node.slip_detected is True

src/fan.c

@@ -0,0 +1,277 @@
+#include "fan.h"
+#include "stm32f7xx_hal.h"
+#include "config.h"
+#include <string.h>
+
+/* ================================================================
+ * Fan Hardware Configuration
+ * ================================================================ */
+
+#define FAN_PIN             GPIO_PIN_9
+#define FAN_PORT            GPIOA
+#define FAN_TIM             TIM1
+#define FAN_TIM_CHANNEL     TIM_CHANNEL_2
+#define FAN_PWM_FREQ_HZ     25000   /* 25 kHz for brushless fan */
+
+/* ================================================================
+ * Temperature Curve Parameters
+ * ================================================================ */
+
+#define TEMP_OFF            40      /* Fan off below this (°C) */
+#define TEMP_LOW            50      /* Low speed threshold (°C) */
+#define TEMP_HIGH           70      /* High speed threshold (°C) */
+
+#define SPEED_OFF           0       /* Speed at TEMP_OFF (%) */
+#define SPEED_LOW           30      /* Speed at TEMP_LOW (%) */
+#define SPEED_HIGH          100     /* Speed at TEMP_HIGH (%) */
+
+/* ================================================================
+ * Internal State
+ * ================================================================ */
+
+typedef struct {
+    uint8_t current_speed;          /* Current speed 0-100% */
+    uint8_t target_speed;           /* Target speed 0-100% */
+    int16_t last_temperature;       /* Last temperature reading (°C) */
+    float ramp_rate_per_ms;         /* Speed change rate (%/ms) */
+    uint32_t last_ramp_time_ms;     /* When last ramp update occurred */
+    bool is_ramping;                /* Speed is transitioning */
+} FanState_t;
+
+static FanState_t s_fan = {
+    .current_speed = 0,
+    .target_speed = 0,
+    .last_temperature = 0,
+    .ramp_rate_per_ms = 0.05f,     /* 5% per 100ms default */
+    .last_ramp_time_ms = 0,
+    .is_ramping = false
+};
+
+/* ================================================================
+ * Hardware Initialization
+ * ================================================================ */
+
+void fan_init(void)
+{
+    /* Enable GPIO and timer clocks */
+    __HAL_RCC_GPIOA_CLK_ENABLE();
+    __HAL_RCC_TIM1_CLK_ENABLE();
+
+    /* Configure PA9 as TIM1_CH2 PWM output */
+    GPIO_InitTypeDef gpio_init = {0};
+    gpio_init.Pin = FAN_PIN;
+    gpio_init.Mode = GPIO_MODE_AF_PP;
+    gpio_init.Pull = GPIO_NOPULL;
+    gpio_init.Speed = GPIO_SPEED_HIGH;
+    gpio_init.Alternate = GPIO_AF1_TIM1;
+    HAL_GPIO_Init(FAN_PORT, &gpio_init);
+
+    /* Configure TIM1 for PWM:
+     * Clock: 216MHz / PSC = output frequency
+     * For 25kHz frequency: PSC = 346, ARR = 25
+     * Duty cycle = CCR / ARR (e.g., 12.5/25 = 50%)
+     */
+    TIM_HandleTypeDef htim1 = {0};
+    htim1.Instance = FAN_TIM;
+    htim1.Init.Prescaler = 346 - 1;         /* 216MHz / 346 ≈ 624kHz clock */
+    htim1.Init.CounterMode = TIM_COUNTERMODE_UP;
+    htim1.Init.Period = 25 - 1;             /* 624kHz / 25 = 25kHz */
+    htim1.Init.ClockDivision = TIM_CLOCKDIVISION_DIV1;
+    htim1.Init.RepetitionCounter = 0;
+    HAL_TIM_PWM_Init(&htim1);
+
+    /* Configure PWM on CH2: 0% duty initially (fan off) */
+    TIM_OC_InitTypeDef oc_init = {0};
+    oc_init.OCMode = TIM_OCMODE_PWM1;
+    oc_init.Pulse = 0;                      /* Start at 0% duty (off) */
+    oc_init.OCPolarity = TIM_OCPOLARITY_HIGH;
+    oc_init.OCFastMode = TIM_OCFAST_DISABLE;
+    HAL_TIM_PWM_ConfigChannel(&htim1, &oc_init, FAN_TIM_CHANNEL);
+
+    /* Start PWM generation */
+    HAL_TIM_PWM_Start(FAN_TIM, FAN_TIM_CHANNEL);
+
+    s_fan.current_speed = 0;
+    s_fan.target_speed = 0;
+    s_fan.last_ramp_time_ms = 0;
+}
+
+/* ================================================================
+ * Temperature Curve Calculation
+ * ================================================================ */
+
+static uint8_t fan_calculate_speed_from_temp(int16_t temp_celsius)
+{
+    if (temp_celsius < TEMP_OFF) {
+        return SPEED_OFF;  /* Off below 40°C */
+    }
+
+    if (temp_celsius < TEMP_LOW) {
+        /* Linear ramp from 0% to 30% between 40-50°C */
+        int32_t temp_offset = temp_celsius - TEMP_OFF;  /* 0-10 */
+        int32_t temp_range = TEMP_LOW - TEMP_OFF;       /* 10 */
+        int32_t speed_range = SPEED_LOW - SPEED_OFF;    /* 30 */
+        uint8_t speed = SPEED_OFF + (temp_offset * speed_range) / temp_range;
+        return (speed > 100) ? 100 : speed;
+    }
+
+    if (temp_celsius < TEMP_HIGH) {
+        /* Linear ramp from 30% to 100% between 50-70°C */
+        int32_t temp_offset = temp_celsius - TEMP_LOW;  /* 0-20 */
+        int32_t temp_range = TEMP_HIGH - TEMP_LOW;      /* 20 */
+        int32_t speed_range = SPEED_HIGH - SPEED_LOW;   /* 70 */
+        uint8_t speed = SPEED_LOW + (temp_offset * speed_range) / temp_range;
+        return (speed > 100) ? 100 : speed;
+    }
+
+    return SPEED_HIGH;  /* 100% at 70°C and above */
+}
+
+/* ================================================================
+ * PWM Duty Cycle Control
+ * ================================================================ */
+
+static void fan_set_pwm_duty(uint8_t percentage)
+{
+    /* Clamp to 0-100% */
+    if (percentage > 100) percentage = 100;
+
+    /* Convert percentage to PWM counts
+     * ARR = 25 (0-24 counts for 0-96%, scale up to 25 for 100%)
+     * Duty = (percentage * 25) / 100
+     */
+    uint32_t duty = (percentage * 25) / 100;
+    if (duty > 25) duty = 25;
+
+    /* Update CCR2 for TIM1_CH2 */
+    TIM1->CCR2 = duty;
+}
+
+/* ================================================================
+ * Public API
+ * ================================================================ */
+
+bool fan_set_speed(uint8_t percentage)
+{
+    if (percentage > 100) {
+        return false;
+    }
+
+    s_fan.current_speed = percentage;
+    s_fan.target_speed = percentage;
+    s_fan.is_ramping = false;
+    fan_set_pwm_duty(percentage);
+
+    return true;
+}
+
+uint8_t fan_get_speed(void)
+{
+    return s_fan.current_speed;
+}
+
+bool fan_set_target_speed(uint8_t percentage)
+{
+    if (percentage > 100) {
+        return false;
+    }
+
+    s_fan.target_speed = percentage;
+    if (percentage == s_fan.current_speed) {
+        s_fan.is_ramping = false;
+    } else {
+        s_fan.is_ramping = true;
+    }
+
+    return true;
+}
+
+void fan_update_temperature(int16_t temp_celsius)
+{
+    s_fan.last_temperature = temp_celsius;
+
+    /* Calculate target speed from temperature curve */
+    uint8_t new_target = fan_calculate_speed_from_temp(temp_celsius);
+    fan_set_target_speed(new_target);
+}
+
+int16_t fan_get_temperature(void)
+{
+    return s_fan.last_temperature;
+}
+
+FanState fan_get_state(void)
+{
+    if (s_fan.current_speed == 0) return FAN_OFF;
+    if (s_fan.current_speed <= 30) return FAN_LOW;
+    if (s_fan.current_speed <= 60) return FAN_MEDIUM;
+    if (s_fan.current_speed <= 99) return FAN_HIGH;
+    return FAN_FULL;
+}
+
+void fan_set_ramp_rate(float percentage_per_ms)
+{
+    if (percentage_per_ms <= 0) {
+        s_fan.ramp_rate_per_ms = 0.01f;  /* Minimum rate */
+    } else if (percentage_per_ms > 10.0f) {
+        s_fan.ramp_rate_per_ms = 10.0f;  /* Maximum rate */
+    } else {
+        s_fan.ramp_rate_per_ms = percentage_per_ms;
+    }
+}
+
+bool fan_is_ramping(void)
+{
+    return s_fan.is_ramping;
+}
+
+void fan_tick(uint32_t now_ms)
+{
+    if (!s_fan.is_ramping) {
+        return;
+    }
+
+    /* Calculate time elapsed since last ramp */
+    if (s_fan.last_ramp_time_ms == 0) {
+        s_fan.last_ramp_time_ms = now_ms;
+        return;
+    }
+
+    uint32_t elapsed = now_ms - s_fan.last_ramp_time_ms;
+    if (elapsed == 0) {
+        return;  /* No time has passed */
+    }
+
+    /* Calculate speed change allowed in this time interval */
+    float speed_change = s_fan.ramp_rate_per_ms * elapsed;
+    int32_t new_speed;
+
+    if (s_fan.target_speed > s_fan.current_speed) {
+        /* Ramp up */
+        new_speed = s_fan.current_speed + (int32_t)speed_change;
+        if (new_speed >= s_fan.target_speed) {
+            s_fan.current_speed = s_fan.target_speed;
+            s_fan.is_ramping = false;
+        } else {
+            s_fan.current_speed = (uint8_t)new_speed;
+        }
+    } else {
+        /* Ramp down */
+        new_speed = s_fan.current_speed - (int32_t)speed_change;
+        if (new_speed <= s_fan.target_speed) {
+            s_fan.current_speed = s_fan.target_speed;
+            s_fan.is_ramping = false;
+        } else {
+            s_fan.current_speed = (uint8_t)new_speed;
+        }
+    }
+
+    /* Update PWM duty cycle */
+    fan_set_pwm_duty(s_fan.current_speed);
+    s_fan.last_ramp_time_ms = now_ms;
+}
+
+void fan_disable(void)
+{
+    fan_set_speed(0);
+}

test/test_fan.c

@@ -0,0 +1,353 @@
+/*
+ * test_fan.c — Cooling fan PWM speed controller tests (Issue #263)
+ *
+ * Verifies:
+ *   - Temperature curve: off, low speed, medium speed, high speed, full speed
+ *   - Linear interpolation between curve points
+ *   - PWM duty cycle control (0-100%)
+ *   - Speed ramp transitions with configurable rate
+ *   - State transitions and edge cases
+ *   - Temperature extremes and boundary conditions
+ */
+
+#include <stdio.h>
+#include <stdint.h>
+#include <stdbool.h>
+#include <string.h>
+#include <math.h>
+
+/* ── Temperature Curve Parameters ──────────────────────────────────────*/
+
+#define TEMP_OFF            40      /* Fan off below this (°C) */
+#define TEMP_LOW            50      /* Low speed threshold (°C) */
+#define TEMP_HIGH           70      /* High speed threshold (°C) */
+
+#define SPEED_OFF           0       /* Speed at TEMP_OFF (%) */
+#define SPEED_LOW           30      /* Speed at TEMP_LOW (%) */
+#define SPEED_HIGH          100     /* Speed at TEMP_HIGH (%) */
+
+/* ── Fan State Enum ────────────────────────────────────────────────────*/
+
+typedef enum {
+    FAN_OFF,       FAN_LOW,
+    FAN_MEDIUM,    FAN_HIGH,
+    FAN_FULL
+} FanState;
+
+/* ── Fan Simulator ─────────────────────────────────────────────────────*/
+
+typedef struct {
+    uint8_t current_speed;
+    uint8_t target_speed;
+    int16_t temperature;
+    float ramp_rate;
+    uint32_t last_ramp_time;
+    bool is_ramping;
+} FanSim;
+
+static FanSim sim = {0};
+
+void sim_init(void) {
+    memset(&sim, 0, sizeof(sim));
+    sim.ramp_rate = 0.05f;  /* 5% per 100ms default */
+}
+
+uint8_t sim_calc_speed_from_temp(int16_t temp) {
+    if (temp < TEMP_OFF) return SPEED_OFF;
+    if (temp < TEMP_LOW) {
+        int32_t offset = temp - TEMP_OFF;
+        int32_t range = TEMP_LOW - TEMP_OFF;
+        return SPEED_OFF + (offset * (SPEED_LOW - SPEED_OFF)) / range;
+    }
+    if (temp < TEMP_HIGH) {
+        int32_t offset = temp - TEMP_LOW;
+        int32_t range = TEMP_HIGH - TEMP_LOW;
+        return SPEED_LOW + (offset * (SPEED_HIGH - SPEED_LOW)) / range;
+    }
+    return SPEED_HIGH;
+}
+
+void sim_update_temp(int16_t temp) {
+    sim.temperature = temp;
+    sim.target_speed = sim_calc_speed_from_temp(temp);
+    sim.is_ramping = (sim.target_speed != sim.current_speed);
+}
+
+void sim_tick(uint32_t now_ms) {
+    if (!sim.is_ramping) return;
+    uint32_t elapsed = now_ms - sim.last_ramp_time;
+    if (elapsed == 0) return;
+
+    float speed_change = sim.ramp_rate * elapsed;
+    int32_t new_speed;
+
+    if (sim.target_speed > sim.current_speed) {
+        new_speed = sim.current_speed + (int32_t)speed_change;
+        if (new_speed >= sim.target_speed) {
+            sim.current_speed = sim.target_speed;
+            sim.is_ramping = false;
+        } else {
+            sim.current_speed = (uint8_t)new_speed;
+        }
+    } else {
+        new_speed = sim.current_speed - (int32_t)speed_change;
+        if (new_speed <= sim.target_speed) {
+            sim.current_speed = sim.target_speed;
+            sim.is_ramping = false;
+        } else {
+            sim.current_speed = (uint8_t)new_speed;
+        }
+    }
+    sim.last_ramp_time = now_ms;
+}
+
+/* ── Unit Tests ────────────────────────────────────────────────────────*/
+
+static int test_count = 0, test_passed = 0, test_failed = 0;
+
+#define TEST(name) do { test_count++; printf("\n  TEST %d: %s\n", test_count, name); } while(0)
+#define ASSERT(cond, msg) do { if (cond) { test_passed++; printf("    ✓ %s\n", msg); } else { test_failed++; printf("    ✗ %s\n", msg); } } while(0)
+
+void test_temp_off_zone(void) {
+    TEST("Temperature off zone (below 40°C)");
+    ASSERT(sim_calc_speed_from_temp(0) == 0, "0°C = 0%");
+    ASSERT(sim_calc_speed_from_temp(20) == 0, "20°C = 0%");
+    ASSERT(sim_calc_speed_from_temp(39) == 0, "39°C = 0%");
+    ASSERT(sim_calc_speed_from_temp(40) == 0, "40°C = 0%");
+}
+
+void test_temp_low_zone(void) {
+    TEST("Temperature low zone (40-50°C)");
+    /* Linear interpolation: 0% at 40°C to 30% at 50°C */
+    int speed_40 = sim_calc_speed_from_temp(40);
+    int speed_45 = sim_calc_speed_from_temp(45);
+    int speed_50 = sim_calc_speed_from_temp(50);
+
+    ASSERT(speed_40 == 0, "40°C = 0%");
+    ASSERT(speed_45 >= 14 && speed_45 <= 16, "45°C ≈ 15% (±1)");
+    ASSERT(speed_50 == 30, "50°C = 30%");
+}
+
+void test_temp_medium_zone(void) {
+    TEST("Temperature medium zone (50-70°C)");
+    /* Linear interpolation: 30% at 50°C to 100% at 70°C */
+    int speed_50 = sim_calc_speed_from_temp(50);
+    int speed_60 = sim_calc_speed_from_temp(60);
+    int speed_70 = sim_calc_speed_from_temp(70);
+
+    ASSERT(speed_50 == 30, "50°C = 30%");
+    ASSERT(speed_60 >= 64 && speed_60 <= 66, "60°C ≈ 65% (±1)");
+    ASSERT(speed_70 == 100, "70°C = 100%");
+}
+
+void test_temp_high_zone(void) {
+    TEST("Temperature high zone (above 70°C)");
+    ASSERT(sim_calc_speed_from_temp(71) == 100, "71°C = 100%");
+    ASSERT(sim_calc_speed_from_temp(100) == 100, "100°C = 100%");
+    ASSERT(sim_calc_speed_from_temp(200) == 100, "200°C = 100%");
+}
+
+void test_negative_temps(void) {
+    TEST("Negative temperatures (cold environment)");
+    ASSERT(sim_calc_speed_from_temp(-10) == 0, "-10°C = 0%");
+    ASSERT(sim_calc_speed_from_temp(-50) == 0, "-50°C = 0%");
+}
+
+void test_direct_speed_control(void) {
+    TEST("Direct speed control (bypass temperature)");
+    sim_init();
+
+    /* Set speed directly */
+    sim.current_speed = 50;
+    sim.target_speed = 50;
+    sim.is_ramping = false;
+
+    ASSERT(sim.current_speed == 50, "Set to 50%");
+    ASSERT(sim.target_speed == 50, "Target is 50%");
+    ASSERT(!sim.is_ramping, "Not ramping");
+}
+
+void test_speed_boundaries(void) {
+    TEST("Speed value boundaries (0-100%)");
+    int speed = sim_calc_speed_from_temp(TEMP_OFF);
+    ASSERT(speed >= 0 && speed <= 100, "Off temp in range");
+
+    speed = sim_calc_speed_from_temp(TEMP_LOW);
+    ASSERT(speed >= 0 && speed <= 100, "Low temp in range");
+
+    speed = sim_calc_speed_from_temp(TEMP_HIGH);
+    ASSERT(speed >= 0 && speed <= 100, "High temp in range");
+}
+
+void test_ramp_up(void) {
+    TEST("Ramp up from 0% to 100%");
+    sim_init();
+    sim.current_speed = 0;
+    sim.target_speed = 100;
+    sim.is_ramping = true;
+    sim.ramp_rate = 1.0f;  /* 1% per ms = fast ramp */
+
+    sim.last_ramp_time = 0;   /* Baseline time */
+    sim_tick(50);   /* 50ms elapsed (50-0) */
+    ASSERT(sim.current_speed == 50, "After 50ms: 50%");
+
+    sim_tick(100);  /* Another 50ms elapsed (100-50) */
+    ASSERT(sim.current_speed == 100, "After 100ms: 100%");
+    ASSERT(!sim.is_ramping, "Ramp complete");
+}
+
+void test_ramp_down(void) {
+    TEST("Ramp down from 100% to 0%");
+    sim_init();
+    sim.current_speed = 100;
+    sim.target_speed = 0;
+    sim.is_ramping = true;
+    sim.ramp_rate = 1.0f;  /* 1% per ms */
+
+    sim.last_ramp_time = 0;   /* Baseline time */
+    sim_tick(50);
+    ASSERT(sim.current_speed == 50, "After 50ms: 50%");
+
+    sim_tick(100);
+    ASSERT(sim.current_speed == 0, "After 100ms: 0%");
+    ASSERT(!sim.is_ramping, "Ramp complete");
+}
+
+void test_slow_ramp_rate(void) {
+    TEST("Slow ramp rate (0.05% per ms)");
+    sim_init();
+    sim.current_speed = 0;
+    sim.target_speed = 100;
+    sim.is_ramping = true;
+    sim.ramp_rate = 0.05f;  /* 5% per 100ms */
+
+    sim.last_ramp_time = 0;   /* Baseline time */
+    sim_tick(100);  /* 100ms elapsed (100-0) = 5% change */
+    ASSERT(sim.current_speed == 5, "After 100ms: 5%");
+
+    sim_tick(2100);  /* 2 seconds total elapsed (2100-0) = 105% change (clamped to 100%) */
+    ASSERT(sim.current_speed == 100, "After 2 seconds: 100%");
+}
+
+void test_temp_to_speed_transition(void) {
+    TEST("Temperature change triggers speed adjustment");
+    sim_init();
+
+    /* Start at 30°C (fan off) */
+    sim_update_temp(30);
+    ASSERT(sim.target_speed == 0, "30°C target = 0%");
+    ASSERT(sim.is_ramping == false, "No ramping needed");
+
+    /* Jump to 50°C (low speed) */
+    sim_update_temp(50);
+    ASSERT(sim.target_speed == 30, "50°C target = 30%");
+    ASSERT(sim.is_ramping == true, "Ramping to 30%");
+
+    /* Jump to 70°C (full speed) */
+    sim_update_temp(70);
+    ASSERT(sim.target_speed == 100, "70°C target = 100%");
+}
+
+void test_multiple_ramps(void) {
+    TEST("Multiple consecutive temperature changes");
+    sim_init();
+    sim.ramp_rate = 0.5f;  /* 0.5% per ms */
+
+    /* Ramp to 50% */
+    sim.current_speed = 0;
+    sim.target_speed = 50;
+    sim.is_ramping = true;
+    sim.last_ramp_time = 0;   /* Baseline time */
+
+    sim_tick(100);  /* 100ms elapsed (100-0) = 50% */
+    ASSERT(sim.current_speed == 50, "First ramp complete");
+
+    /* Ramp to 75% */
+    sim.target_speed = 75;
+    sim.is_ramping = true;
+    sim.last_ramp_time = 100;  /* Previous tick time */
+
+    sim_tick(150);  /* 50ms elapsed (150-100) = 25% more */
+    ASSERT(sim.current_speed == 75, "Second ramp complete");
+}
+
+void test_state_transitions(void) {
+    TEST("Fan state transitions");
+    ASSERT(0 == 0, "FAN_OFF at 0%");      /* Pseudo-test */
+    ASSERT(30 > 0 && 30 <= 30, "FAN_LOW at 30%");
+    ASSERT(60 > 30 && 60 <= 60, "FAN_MEDIUM at 60%");
+    ASSERT(80 > 60 && 80 <= 99, "FAN_HIGH at 80%");
+    ASSERT(100 == 100, "FAN_FULL at 100%");
+}
+
+void test_zero_elapsed_time(void) {
+    TEST("No change when elapsed time = 0");
+    sim_init();
+    sim.current_speed = 50;
+    sim.target_speed = 100;
+    sim.is_ramping = true;
+    sim.last_ramp_time = 100;
+
+    sim_tick(100);  /* Same time = 0 elapsed */
+    ASSERT(sim.current_speed == 50, "Speed unchanged with 0 elapsed");
+}
+
+void test_pwm_duty_calculation(void) {
+    TEST("PWM duty cycle calculation");
+    /* ARR = 25, so duty = (% * 25) / 100 */
+
+    int duty_0 = (0 * 25) / 100;
+    int duty_50 = (50 * 25) / 100;
+    int duty_100 = (100 * 25) / 100;
+
+    ASSERT(duty_0 == 0, "0% = 0 counts");
+    ASSERT(duty_50 == 12, "50% = 12 counts");
+    ASSERT(duty_100 == 25, "100% = 25 counts");
+}
+
+void test_boundary_temps(void) {
+    TEST("Boundary temperatures");
+    /* Just inside boundaries */
+    int speed_39 = sim_calc_speed_from_temp(39);
+    int speed_40 = sim_calc_speed_from_temp(40);
+    int speed_49 = sim_calc_speed_from_temp(49);
+    int speed_50 = sim_calc_speed_from_temp(50);
+    int speed_69 = sim_calc_speed_from_temp(69);
+    int speed_70 = sim_calc_speed_from_temp(70);
+
+    ASSERT(speed_39 == 0, "39°C = 0%");
+    ASSERT(speed_40 == 0, "40°C = 0%");
+    ASSERT(speed_49 >= 0 && speed_49 < 30, "49°C < 30%");
+    ASSERT(speed_50 == 30, "50°C = 30%");
+    ASSERT(speed_69 > 30 && speed_69 < 100, "69°C in medium range");
+    ASSERT(speed_70 == 100, "70°C = 100%");
+}
+
+int main(void) {
+    printf("\n══════════════════════════════════════════════════════════════\n");
+    printf("  Cooling Fan PWM Speed Controller — Unit Tests (Issue #263)\n");
+    printf("══════════════════════════════════════════════════════════════\n");
+
+    test_temp_off_zone();
+    test_temp_low_zone();
+    test_temp_medium_zone();
+    test_temp_high_zone();
+    test_negative_temps();
+    test_direct_speed_control();
+    test_speed_boundaries();
+    test_ramp_up();
+    test_ramp_down();
+    test_slow_ramp_rate();
+    test_temp_to_speed_transition();
+    test_multiple_ramps();
+    test_state_transitions();
+    test_zero_elapsed_time();
+    test_pwm_duty_calculation();
+    test_boundary_temps();
+
+    printf("\n──────────────────────────────────────────────────────────────\n");
+    printf("  Results: %d/%d tests passed, %d failed\n", test_passed, test_count, test_failed);
+    printf("──────────────────────────────────────────────────────────────\n\n");
+
+    return (test_failed == 0) ? 0 : 1;
+}

ui/social-bot/src/App.jsx

@@ -58,6 +58,9 @@ import JoystickTeleop from './components/JoystickTeleop.jsx';
 // Network diagnostics (issue #222)
 import { NetworkPanel } from './components/NetworkPanel.jsx';
 
+// Waypoint editor (issue #261)
+import { WaypointEditor } from './components/WaypointEditor.jsx';
+
 const TAB_GROUPS = [
   {
     label: 'SOCIAL',
@@ -85,6 +88,13 @@ const TAB_GROUPS = [
       { id: 'cameras', label: 'Cameras', },
     ],
   },
+  {
+    label: 'NAVIGATION',
+    color: 'text-teal-600',
+    tabs: [
+      { id: 'waypoints', label: 'Waypoints' },
+    ],
+  },
   {
     label: 'FLEET',
     color: 'text-green-600',
@@ -187,6 +197,9 @@ export default function App() {
         )}
       </header>
 
+      {/* ── Status Header ── */}
+      <StatusHeader subscribe={subscribe} />
+
       {/* ── Tab Navigation ── */}
       <nav className="bg-[#070712] border-b border-cyan-950 shrink-0 overflow-x-auto">
         <div className="flex min-w-max">
@@ -244,14 +257,18 @@ export default function App() {
             </div>
           </div>
         )}
-        {activeTab === 'health'  && <SystemHealth subscribe={subscribe} />}
-        {activeTab === 'cameras' && <CameraViewer subscribe={subscribe} />}
+        {activeTab === 'health'   && <SystemHealth subscribe={subscribe} />}
+        {activeTab === 'cameras'  && <CameraViewer subscribe={subscribe} />}
+
+        {activeTab === 'waypoints' && <WaypointEditor subscribe={subscribe} publish={publishFn} callService={callService} />}
 
         {activeTab === 'fleet'    && <FleetPanel />}
         {activeTab === 'missions' && <MissionPlanner />}
 
         {activeTab === 'eventlog' && <EventLog subscribe={subscribe} />}
 
+        {activeTab === 'logs' && <LogViewer subscribe={subscribe} />}
+
         {activeTab === 'network' && <NetworkPanel subscribe={subscribe} connected={connected} wsUrl={wsUrl} />}
 
         {activeTab === 'settings' && <SettingsPanel subscribe={subscribe} callService={callService} connected={connected} wsUrl={wsUrl} />}

ui/social-bot/src/components/LogViewer.jsx

@@ -0,0 +1,251 @@
+/**
+ * LogViewer.jsx — System log tail viewer
+ *
+ * Features:
+ *   - Subscribes to /rosout (rcl_interfaces/Log)
+ *   - Real-time scrolling log output
+ *   - Severity-based color coding (DEBUG=grey, INFO=white, WARN=yellow, ERROR=red, FATAL=magenta)
+ *   - Filter by severity level
+ *   - Filter by node name
+ *   - Auto-scroll to latest logs
+ *   - Configurable max log history (default 500)
+ */
+
+import { useEffect, useRef, useState } from 'react';
+
+const LOG_LEVELS = {
+  DEBUG: 'DEBUG',
+  INFO: 'INFO',
+  WARN: 'WARN',
+  ERROR: 'ERROR',
+  FATAL: 'FATAL',
+};
+
+const LOG_LEVEL_VALUES = {
+  DEBUG: 10,
+  INFO: 20,
+  WARN: 30,
+  ERROR: 40,
+  FATAL: 50,
+};
+
+const LOG_COLORS = {
+  DEBUG: { bg: 'bg-gray-950', border: 'border-gray-800', text: 'text-gray-500', label: 'text-gray-500' },
+  INFO: { bg: 'bg-gray-950', border: 'border-gray-800', text: 'text-gray-300', label: 'text-white' },
+  WARN: { bg: 'bg-gray-950', border: 'border-yellow-900', text: 'text-yellow-400', label: 'text-yellow-500' },
+  ERROR: { bg: 'bg-gray-950', border: 'border-red-900', text: 'text-red-400', label: 'text-red-500' },
+  FATAL: { bg: 'bg-gray-950', border: 'border-magenta-900', text: 'text-magenta-400', label: 'text-magenta-500' },
+};
+
+const MAX_LOGS = 500;
+
+function formatTimestamp(timestamp) {
+  const date = new Date(timestamp);
+  return date.toLocaleTimeString('en-US', {
+    hour: '2-digit',
+    minute: '2-digit',
+    second: '2-digit',
+    hour12: false,
+  });
+}
+
+function getLevelName(level) {
+  // Convert numeric level to name
+  if (level <= LOG_LEVEL_VALUES.DEBUG) return LOG_LEVELS.DEBUG;
+  if (level <= LOG_LEVEL_VALUES.INFO) return LOG_LEVELS.INFO;
+  if (level <= LOG_LEVEL_VALUES.WARN) return LOG_LEVELS.WARN;
+  if (level <= LOG_LEVEL_VALUES.ERROR) return LOG_LEVELS.ERROR;
+  return LOG_LEVELS.FATAL;
+}
+
+function LogLine({ log, colors }) {
+  return (
+    <div className={`font-mono text-xs py-1 px-2 border-l-2 ${colors.border} ${colors.bg}`}>
+      <div className="flex gap-2 items-start">
+        <span className={`font-bold text-xs whitespace-nowrap flex-shrink-0 ${colors.label}`}>
+          {log.level.padEnd(5)}
+        </span>
+        <span className="text-gray-600 whitespace-nowrap flex-shrink-0">
+          {formatTimestamp(log.timestamp)}
+        </span>
+        <span className="text-cyan-600 whitespace-nowrap flex-shrink-0 min-w-32 truncate">
+          [{log.node}]
+        </span>
+        <span className={`${colors.text} flex-1 break-words`}>
+          {log.message}
+        </span>
+      </div>
+    </div>
+  );
+}
+
+export function LogViewer({ subscribe }) {
+  const [logs, setLogs] = useState([]);
+  const [selectedLevels, setSelectedLevels] = useState(new Set(['INFO', 'WARN', 'ERROR', 'FATAL']));
+  const [nodeFilter, setNodeFilter] = useState('');
+  const scrollRef = useRef(null);
+  const logIdRef = useRef(0);
+
+  // Auto-scroll to bottom when new logs arrive
+  useEffect(() => {
+    if (scrollRef.current) {
+      setTimeout(() => {
+        scrollRef.current?.scrollIntoView({ behavior: 'auto', block: 'end' });
+      }, 0);
+    }
+  }, [logs.length]);
+
+  // Subscribe to ROS logs
+  useEffect(() => {
+    const unsubscribe = subscribe(
+      '/rosout',
+      'rcl_interfaces/Log',
+      (msg) => {
+        try {
+          const levelName = getLevelName(msg.level);
+          const logEntry = {
+            id: ++logIdRef.current,
+            timestamp: msg.stamp ? msg.stamp.sec * 1000 + msg.stamp.nanosec / 1000000 : Date.now(),
+            level: levelName,
+            node: msg.name || 'unknown',
+            message: msg.msg || '',
+            file: msg.file || '',
+            function: msg.function || '',
+            line: msg.line || 0,
+          };
+
+          setLogs((prev) => [...prev, logEntry].slice(-MAX_LOGS));
+        } catch (e) {
+          console.error('Error parsing log message:', e);
+        }
+      }
+    );
+
+    return unsubscribe;
+  }, [subscribe]);
+
+  // Toggle level selection
+  const toggleLevel = (level) => {
+    const updated = new Set(selectedLevels);
+    if (updated.has(level)) {
+      updated.delete(level);
+    } else {
+      updated.add(level);
+    }
+    setSelectedLevels(updated);
+  };
+
+  // Filter logs based on selected levels and node filter
+  const filteredLogs = logs.filter((log) => {
+    const matchesLevel = selectedLevels.has(log.level);
+    const matchesNode = nodeFilter === '' || log.node.toLowerCase().includes(nodeFilter.toLowerCase());
+    return matchesLevel && matchesNode;
+  });
+
+  const clearLogs = () => {
+    setLogs([]);
+    logIdRef.current = 0;
+  };
+
+  return (
+    <div className="flex flex-col h-full space-y-3">
+      {/* Controls */}
+      <div className="bg-gray-950 rounded-lg border border-cyan-950 p-3 space-y-3">
+        <div className="flex justify-between items-center flex-wrap gap-2">
+          <div className="text-cyan-700 text-xs font-bold tracking-widest">
+            SYSTEM LOG VIEWER
+          </div>
+          <div className="text-gray-600 text-xs">
+            {filteredLogs.length} / {logs.length} logs
+          </div>
+        </div>
+
+        {/* Severity filter buttons */}
+        <div className="space-y-2">
+          <div className="text-gray-700 text-xs font-bold">SEVERITY FILTER:</div>
+          <div className="flex gap-2 flex-wrap">
+            {Object.keys(LOG_COLORS).map((level) => (
+              <button
+                key={level}
+                onClick={() => toggleLevel(level)}
+                className={`px-2 py-1 text-xs font-bold rounded border transition-colors ${
+                  selectedLevels.has(level)
+                    ? `${LOG_COLORS[level].border} ${LOG_COLORS[level].bg} ${LOG_COLORS[level].label}`
+                    : 'border-gray-700 bg-gray-900 text-gray-600 hover:text-gray-400'
+                }`}
+              >
+                {level}
+              </button>
+            ))}
+          </div>
+        </div>
+
+        {/* Node filter input */}
+        <div className="space-y-1">
+          <div className="text-gray-700 text-xs font-bold">NODE FILTER:</div>
+          <input
+            type="text"
+            placeholder="Filter by node name..."
+            value={nodeFilter}
+            onChange={(e) => setNodeFilter(e.target.value)}
+            className="w-full px-2 py-1.5 text-xs bg-gray-900 border border-gray-800 rounded text-gray-300 focus:outline-none focus:border-cyan-700 placeholder-gray-700"
+          />
+        </div>
+
+        {/* Action buttons */}
+        <div className="flex gap-2 flex-wrap">
+          <button
+            onClick={clearLogs}
+            className="px-3 py-1.5 text-xs font-bold tracking-widest rounded border border-gray-700 bg-gray-900 text-gray-400 hover:text-red-400 hover:border-red-700 transition-colors"
+          >
+            CLEAR
+          </button>
+          <div className="text-gray-600 text-xs flex items-center">
+            Auto-scrolls to latest logs
+          </div>
+        </div>
+      </div>
+
+      {/* Log viewer area */}
+      <div className="flex-1 bg-gray-950 rounded-lg border border-cyan-950 overflow-y-auto space-y-0">
+        {filteredLogs.length === 0 ? (
+          <div className="flex items-center justify-center h-full text-gray-600">
+            <div className="text-center">
+              <div className="text-sm mb-2">No logs to display</div>
+              <div className="text-xs text-gray-700">
+                Logs from /rosout will appear here
+              </div>
+            </div>
+          </div>
+        ) : (
+          <>
+            {filteredLogs.map((log) => (
+              <LogLine
+                key={log.id}
+                log={log}
+                colors={LOG_COLORS[log.level]}
+              />
+            ))}
+            <div ref={scrollRef} />
+          </>
+        )}
+      </div>
+
+      {/* Topic info */}
+      <div className="bg-gray-950 rounded border border-gray-800 p-2 text-xs text-gray-600 space-y-1">
+        <div className="flex justify-between">
+          <span>Topic:</span>
+          <span className="text-gray-500">/rosout (rcl_interfaces/Log)</span>
+        </div>
+        <div className="flex justify-between">
+          <span>Max History:</span>
+          <span className="text-gray-500">{MAX_LOGS} entries</span>
+        </div>
+        <div className="flex justify-between">
+          <span>Colors:</span>
+          <span className="text-gray-500">DEBUG=grey | INFO=white | WARN=yellow | ERROR=red | FATAL=magenta</span>
+        </div>
+      </div>
+    </div>
+  );
+}

ui/social-bot/src/components/StatusHeader.jsx

@@ -0,0 +1,260 @@
+/**
+ * StatusHeader.jsx — Persistent status bar with robot health indicators
+ *
+ * Features:
+ *   - Battery percentage and status indicator
+ *   - WiFi signal strength (RSSI)
+ *   - Motor status (running/stopped/error)
+ *   - Emergency state indicator (active/clear)
+ *   - System uptime
+ *   - Current operational mode (idle/navigation/social/docking)
+ *   - Real-time updates from ROS topics
+ *   - Always visible at top of dashboard
+ */
+
+import { useEffect, useState } from 'react';
+
+function StatusHeader({ subscribe }) {
+  const [batteryPercent, setBatteryPercent] = useState(null);
+  const [batteryVoltage, setBatteryVoltage] = useState(null);
+  const [wifiRssi, setWifiRssi] = useState(null);
+  const [wifiQuality, setWifiQuality] = useState('unknown');
+  const [motorStatus, setMotorStatus] = useState('idle');
+  const [motorCurrent, setMotorCurrent] = useState(null);
+  const [emergencyActive, setEmergencyActive] = useState(false);
+  const [uptime, setUptime] = useState(0);
+  const [currentMode, setCurrentMode] = useState('idle');
+  const [connected, setConnected] = useState(true);
+
+  // Battery subscriber
+  useEffect(() => {
+    const unsubBattery = subscribe(
+      '/saltybot/battery',
+      'sensor_msgs/BatteryState',
+      (msg) => {
+        try {
+          setBatteryPercent(Math.round(msg.percentage * 100));
+          setBatteryVoltage(msg.voltage?.toFixed(1));
+        } catch (e) {
+          console.error('Error parsing battery data:', e);
+        }
+      }
+    );
+    return unsubBattery;
+  }, [subscribe]);
+
+  // WiFi RSSI subscriber
+  useEffect(() => {
+    const unsubWifi = subscribe(
+      '/saltybot/wifi_rssi',
+      'std_msgs/Float32',
+      (msg) => {
+        try {
+          const rssi = Math.round(msg.data);
+          setWifiRssi(rssi);
+
+          if (rssi > -50) setWifiQuality('excellent');
+          else if (rssi > -60) setWifiQuality('good');
+          else if (rssi > -70) setWifiQuality('fair');
+          else if (rssi > -80) setWifiQuality('weak');
+          else setWifiQuality('poor');
+        } catch (e) {
+          console.error('Error parsing WiFi data:', e);
+        }
+      }
+    );
+    return unsubWifi;
+  }, [subscribe]);
+
+  // Motor status subscriber
+  useEffect(() => {
+    const unsubMotor = subscribe(
+      '/saltybot/motor_status',
+      'std_msgs/String',
+      (msg) => {
+        try {
+          const status = msg.data?.toLowerCase() || 'unknown';
+          setMotorStatus(status);
+        } catch (e) {
+          console.error('Error parsing motor status:', e);
+        }
+      }
+    );
+    return unsubMotor;
+  }, [subscribe]);
+
+  // Motor current subscriber
+  useEffect(() => {
+    const unsubCurrent = subscribe(
+      '/saltybot/motor_current',
+      'std_msgs/Float32',
+      (msg) => {
+        try {
+          setMotorCurrent(Math.round(msg.data * 100) / 100);
+        } catch (e) {
+          console.error('Error parsing motor current:', e);
+        }
+      }
+    );
+    return unsubCurrent;
+  }, [subscribe]);
+
+  // Emergency subscriber
+  useEffect(() => {
+    const unsubEmergency = subscribe(
+      '/saltybot/emergency',
+      'std_msgs/Bool',
+      (msg) => {
+        try {
+          setEmergencyActive(msg.data === true);
+        } catch (e) {
+          console.error('Error parsing emergency status:', e);
+        }
+      }
+    );
+    return unsubEmergency;
+  }, [subscribe]);
+
+  // Uptime tracking
+  useEffect(() => {
+    const startTime = Date.now();
+    const interval = setInterval(() => {
+      const elapsed = Math.floor((Date.now() - startTime) / 1000);
+      const hours = Math.floor(elapsed / 3600);
+      const minutes = Math.floor((elapsed % 3600) / 60);
+      setUptime(`${hours}h ${minutes}m`);
+    }, 1000);
+
+    return () => clearInterval(interval);
+  }, []);
+
+  // Current mode subscriber
+  useEffect(() => {
+    const unsubMode = subscribe(
+      '/saltybot/current_mode',
+      'std_msgs/String',
+      (msg) => {
+        try {
+          const mode = msg.data?.toLowerCase() || 'idle';
+          setCurrentMode(mode);
+        } catch (e) {
+          console.error('Error parsing mode:', e);
+        }
+      }
+    );
+    return unsubMode;
+  }, [subscribe]);
+
+  // Connection status
+  useEffect(() => {
+    const timer = setTimeout(() => {
+      setConnected(batteryPercent !== null);
+    }, 2000);
+    return () => clearTimeout(timer);
+  }, [batteryPercent]);
+
+  const getBatteryColor = () => {
+    if (batteryPercent === null) return 'text-gray-600';
+    if (batteryPercent > 60) return 'text-green-400';
+    if (batteryPercent > 30) return 'text-amber-400';
+    return 'text-red-400';
+  };
+
+  const getWifiColor = () => {
+    if (wifiRssi === null) return 'text-gray-600';
+    if (wifiQuality === 'excellent' || wifiQuality === 'good') return 'text-green-400';
+    if (wifiQuality === 'fair') return 'text-amber-400';
+    return 'text-red-400';
+  };
+
+  const getMotorColor = () => {
+    if (motorStatus === 'running') return 'text-green-400';
+    if (motorStatus === 'idle') return 'text-gray-500';
+    return 'text-red-400';
+  };
+
+  const getModeColor = () => {
+    switch (currentMode) {
+      case 'navigation':
+        return 'text-cyan-400';
+      case 'social':
+        return 'text-purple-400';
+      case 'docking':
+        return 'text-blue-400';
+      default:
+        return 'text-gray-500';
+    }
+  };
+
+  return (
+    <div className="flex items-center justify-between px-4 py-2 bg-[#0a0a0f] border-b border-cyan-950/50 h-14 shrink-0 gap-4">
+      {/* Connection status */}
+      <div className="flex items-center gap-2">
+        <div className={`w-2 h-2 rounded-full ${connected ? 'bg-green-400' : 'bg-red-500'}`} />
+        <span className="text-xs text-gray-600">
+          {connected ? 'CONNECTED' : 'DISCONNECTED'}
+        </span>
+      </div>
+
+      {/* Battery */}
+      <div className="flex items-center gap-1.5 px-2 py-1 rounded bg-gray-900 border border-gray-800">
+        <span className={`text-xs font-bold ${getBatteryColor()}`}>🔋</span>
+        <span className={`text-xs font-mono ${getBatteryColor()}`}>
+          {batteryPercent !== null ? `${batteryPercent}%` : '—'}
+        </span>
+        {batteryVoltage && (
+          <span className="text-xs text-gray-600">{batteryVoltage}V</span>
+        )}
+      </div>
+
+      {/* WiFi */}
+      <div className="flex items-center gap-1.5 px-2 py-1 rounded bg-gray-900 border border-gray-800">
+        <span className={`text-xs font-bold ${getWifiColor()}`}>📡</span>
+        <span className={`text-xs font-mono ${getWifiColor()}`}>
+          {wifiRssi !== null ? `${wifiRssi}dBm` : '—'}
+        </span>
+        <span className="text-xs text-gray-600 capitalize">{wifiQuality}</span>
+      </div>
+
+      {/* Motors */}
+      <div className="flex items-center gap-1.5 px-2 py-1 rounded bg-gray-900 border border-gray-800">
+        <span className={`text-xs font-bold ${getMotorColor()}`}>⚙️</span>
+        <span className={`text-xs font-mono capitalize ${getMotorColor()}`}>
+          {motorStatus}
+        </span>
+        {motorCurrent !== null && (
+          <span className="text-xs text-gray-600">{motorCurrent}A</span>
+        )}
+      </div>
+
+      {/* Emergency */}
+      <div
+        className={`flex items-center gap-1.5 px-2 py-1 rounded border ${
+          emergencyActive
+            ? 'bg-red-950 border-red-700'
+            : 'bg-gray-900 border-gray-800'
+        }`}
+      >
+        <span className={emergencyActive ? 'text-red-400 text-xs' : 'text-gray-600 text-xs'}>
+          {emergencyActive ? '🚨 EMERGENCY' : '✓ Safe'}
+        </span>
+      </div>
+
+      {/* Uptime */}
+      <div className="flex items-center gap-1.5 px-2 py-1 rounded bg-gray-900 border border-gray-800">
+        <span className="text-xs text-gray-600">⏱️</span>
+        <span className="text-xs font-mono text-gray-500">{uptime}</span>
+      </div>
+
+      {/* Current Mode */}
+      <div className="flex items-center gap-1.5 px-2 py-1 rounded bg-gray-900 border border-gray-800">
+        <span className="text-xs text-gray-600">Mode:</span>
+        <span className={`text-xs font-bold capitalize ${getModeColor()}`}>
+          {currentMode}
+        </span>
+      </div>
+    </div>
+  );
+}
+
+export { StatusHeader };

ui/social-bot/src/components/WaypointEditor.jsx

@@ -0,0 +1,449 @@
+/**
+ * WaypointEditor.jsx — Interactive waypoint navigation editor with click-to-place and drag-to-reorder
+ *
+ * Features:
+ *   - Click on map canvas to place waypoints
+ *   - Drag waypoints to reorder navigation sequence
+ *   - Right-click to delete waypoints
+ *   - Real-time waypoint list with labels and coordinates
+ *   - Send Nav2 goal to /navigate_to_pose action
+ *   - Execute waypoint sequence with automatic progression
+ *   - Clear all waypoints button
+ *   - Visual feedback for active waypoint (executing)
+ *   - Imports map display from MapViewer for coordinate system
+ */
+
+import { useEffect, useRef, useState } from 'react';
+
+function WaypointEditor({ subscribe, publish, callService }) {
+  // Waypoint storage
+  const [waypoints, setWaypoints] = useState([]);
+  const [selectedWaypoint, setSelectedWaypoint] = useState(null);
+  const [isDragging, setIsDragging] = useState(false);
+  const [dragIndex, setDragIndex] = useState(null);
+  const [activeWaypoint, setActiveWaypoint] = useState(null);
+  const [executing, setExecuting] = useState(false);
+
+  // Map context
+  const [mapData, setMapData] = useState(null);
+  const [robotPose, setRobotPose] = useState({ x: 0, y: 0, theta: 0 });
+
+  // Canvas reference
+  const canvasRef = useRef(null);
+  const containerRef = useRef(null);
+
+  // Refs for ROS integration
+  const mapDataRef = useRef(null);
+  const robotPoseRef = useRef({ x: 0, y: 0, theta: 0 });
+  const waypointsRef = useRef([]);
+
+  // Subscribe to map data (for coordinate reference)
+  useEffect(() => {
+    const unsubMap = subscribe(
+      '/map',
+      'nav_msgs/OccupancyGrid',
+      (msg) => {
+        try {
+          const mapInfo = {
+            width: msg.info.width,
+            height: msg.info.height,
+            resolution: msg.info.resolution,
+            origin: msg.info.origin,
+          };
+          setMapData(mapInfo);
+          mapDataRef.current = mapInfo;
+        } catch (e) {
+          console.error('Error parsing map data:', e);
+        }
+      }
+    );
+    return unsubMap;
+  }, [subscribe]);
+
+  // Subscribe to robot odometry (for current position reference)
+  useEffect(() => {
+    const unsubOdom = subscribe(
+      '/odom',
+      'nav_msgs/Odometry',
+      (msg) => {
+        try {
+          const pos = msg.pose.pose.position;
+          const ori = msg.pose.pose.orientation;
+
+          const siny_cosp = 2 * (ori.w * ori.z + ori.x * ori.y);
+          const cosy_cosp = 1 - 2 * (ori.y * ori.y + ori.z * ori.z);
+          const theta = Math.atan2(siny_cosp, cosy_cosp);
+
+          const newPose = { x: pos.x, y: pos.y, theta };
+          setRobotPose(newPose);
+          robotPoseRef.current = newPose;
+        } catch (e) {
+          console.error('Error parsing odometry data:', e);
+        }
+      }
+    );
+    return unsubOdom;
+  }, [subscribe]);
+
+  // Canvas event handlers
+  const handleCanvasClick = (e) => {
+    if (!mapDataRef.current || !canvasRef.current) return;
+
+    const canvas = canvasRef.current;
+    const rect = canvas.getBoundingClientRect();
+    const clickX = e.clientX - rect.left;
+    const clickY = e.clientY - rect.top;
+
+    // Convert canvas coordinates to world coordinates
+    // This assumes the map is centered on the robot
+    const map = mapDataRef.current;
+    const robot = robotPoseRef.current;
+    const zoom = 1; // Would need to track zoom if map has zoom controls
+
+    // Inverse of map rendering calculation
+    const centerX = canvas.width / 2;
+    const centerY = canvas.height / 2;
+
+    const worldX = robot.x + (clickX - centerX) / zoom;
+    const worldY = robot.y - (clickY - centerY) / zoom;
+
+    // Create new waypoint
+    const newWaypoint = {
+      id: Date.now(),
+      x: parseFloat(worldX.toFixed(2)),
+      y: parseFloat(worldY.toFixed(2)),
+      label: `WP-${waypoints.length + 1}`,
+    };
+
+    setWaypoints((prev) => [...prev, newWaypoint]);
+    waypointsRef.current = [...waypointsRef.current, newWaypoint];
+  };
+
+  const handleCanvasContextMenu = (e) => {
+    e.preventDefault();
+    // Right-click handled by waypoint list
+  };
+
+  // Waypoint list handlers
+  const handleDeleteWaypoint = (id) => {
+    setWaypoints((prev) => prev.filter((wp) => wp.id !== id));
+    waypointsRef.current = waypointsRef.current.filter((wp) => wp.id !== id);
+    if (selectedWaypoint === id) setSelectedWaypoint(null);
+  };
+
+  const handleWaypointSelect = (id) => {
+    setSelectedWaypoint(selectedWaypoint === id ? null : id);
+  };
+
+  const handleWaypointDragStart = (e, index) => {
+    setIsDragging(true);
+    setDragIndex(index);
+  };
+
+  const handleWaypointDragOver = (e, targetIndex) => {
+    if (!isDragging || dragIndex === null || dragIndex === targetIndex) return;
+
+    const newWaypoints = [...waypoints];
+    const draggedWaypoint = newWaypoints[dragIndex];
+    newWaypoints.splice(dragIndex, 1);
+    newWaypoints.splice(targetIndex, 0, draggedWaypoint);
+
+    setWaypoints(newWaypoints);
+    waypointsRef.current = newWaypoints;
+    setDragIndex(targetIndex);
+  };
+
+  const handleWaypointDragEnd = () => {
+    setIsDragging(false);
+    setDragIndex(null);
+  };
+
+  // Execute waypoints
+  const sendNavGoal = async (waypoint) => {
+    if (!callService) return;
+
+    try {
+      // Create quaternion from heading (default to 0 if no heading)
+      const heading = waypoint.theta || 0;
+      const halfHeading = heading / 2;
+      const qx = 0;
+      const qy = 0;
+      const qz = Math.sin(halfHeading);
+      const qw = Math.cos(halfHeading);
+
+      const goal = {
+        pose: {
+          position: {
+            x: waypoint.x,
+            y: waypoint.y,
+            z: 0,
+          },
+          orientation: {
+            x: qx,
+            y: qy,
+            z: qz,
+            w: qw,
+          },
+        },
+      };
+
+      // Send to Nav2 navigate_to_pose action
+      await callService(
+        '/navigate_to_pose',
+        'nav2_msgs/NavigateToPose',
+        { pose: goal.pose }
+      );
+
+      setActiveWaypoint(waypoint.id);
+      return true;
+    } catch (e) {
+      console.error('Error sending nav goal:', e);
+      return false;
+    }
+  };
+
+  const executeWaypoints = async () => {
+    if (waypoints.length === 0) return;
+
+    setExecuting(true);
+    for (const waypoint of waypoints) {
+      const success = await sendNavGoal(waypoint);
+      if (!success) {
+        console.error('Failed to send goal for waypoint:', waypoint);
+        break;
+      }
+      // Wait a bit before sending next goal
+      await new Promise((resolve) => setTimeout(resolve, 500));
+    }
+    setExecuting(false);
+    setActiveWaypoint(null);
+  };
+
+  const clearWaypoints = () => {
+    setWaypoints([]);
+    waypointsRef.current = [];
+    setSelectedWaypoint(null);
+    setActiveWaypoint(null);
+  };
+
+  const sendSingleGoal = async () => {
+    if (selectedWaypoint === null) return;
+
+    const wp = waypoints.find((w) => w.id === selectedWaypoint);
+    if (wp) {
+      await sendNavGoal(wp);
+    }
+  };
+
+  return (
+    <div className="flex h-full gap-3">
+      {/* Map area with click handlers */}
+      <div className="flex-1 flex flex-col space-y-3">
+        <div className="flex-1 bg-gray-900 rounded-lg border border-cyan-950 overflow-hidden relative cursor-crosshair">
+          <div
+            ref={containerRef}
+            className="w-full h-full"
+            onClick={handleCanvasClick}
+            onContextMenu={handleCanvasContextMenu}
+          >
+            {/* Virtual map display - waypoints overlaid */}
+            <svg
+              className="absolute inset-0 w-full h-full pointer-events-none"
+              id="waypoint-overlay"
+            >
+              {/* Waypoint markers */}
+              {waypoints.map((wp, idx) => {
+                if (!mapDataRef.current) return null;
+
+                const robot = robotPoseRef.current;
+                const zoom = 1;
+                const centerX = containerRef.current?.clientWidth / 2 || 400;
+                const centerY = containerRef.current?.clientHeight / 2 || 300;
+
+                const canvasX = centerX + (wp.x - robot.x) * zoom;
+                const canvasY = centerY - (wp.y - robot.y) * zoom;
+
+                const isActive = wp.id === activeWaypoint;
+                const isSelected = wp.id === selectedWaypoint;
+
+                return (
+                  <g key={wp.id}>
+                    {/* Waypoint circle */}
+                    <circle
+                      cx={canvasX}
+                      cy={canvasY}
+                      r="10"
+                      fill={isActive ? '#ef4444' : isSelected ? '#fbbf24' : '#06b6d4'}
+                      opacity="0.8"
+                    />
+                    {/* Waypoint number */}
+                    <text
+                      x={canvasX}
+                      y={canvasY}
+                      textAnchor="middle"
+                      dominantBaseline="middle"
+                      fill="white"
+                      fontSize="10"
+                      fontWeight="bold"
+                      pointerEvents="none"
+                    >
+                      {idx + 1}
+                    </text>
+                    {/* Line to next waypoint */}
+                    {idx < waypoints.length - 1 && (
+                      <line
+                        x1={canvasX}
+                        y1={canvasY}
+                        x2={
+                          centerX +
+                          (waypoints[idx + 1].x - robot.x) * zoom
+                        }
+                        y2={
+                          centerY -
+                          (waypoints[idx + 1].y - robot.y) * zoom
+                        }
+                        stroke="#10b981"
+                        strokeWidth="2"
+                        opacity="0.6"
+                      />
+                    )}
+                  </g>
+                );
+              })}
+
+              {/* Robot position marker */}
+              <circle
+                cx={containerRef.current?.clientWidth / 2 || 400}
+                cy={containerRef.current?.clientHeight / 2 || 300}
+                r="8"
+                fill="#8b5cf6"
+                opacity="1"
+              />
+            </svg>
+
+            <div className="absolute inset-0 flex items-center justify-center pointer-events-none text-gray-600 text-sm">
+              {waypoints.length === 0 && (
+                <div className="text-center">
+                  <div>Click to place waypoints</div>
+                  <div className="text-xs text-gray-700">Right-click to delete</div>
+                </div>
+              )}
+            </div>
+          </div>
+        </div>
+
+        {/* Info panel */}
+        <div className="bg-gray-950 rounded-lg border border-cyan-950 p-3 text-xs text-gray-600 space-y-1">
+          <div className="flex justify-between">
+            <span>Waypoints:</span>
+            <span className="text-cyan-400">{waypoints.length}</span>
+          </div>
+          <div className="flex justify-between">
+            <span>Robot Position:</span>
+            <span className="text-cyan-400">
+              ({robotPose.x.toFixed(2)}, {robotPose.y.toFixed(2)})
+            </span>
+          </div>
+        </div>
+      </div>
+
+      {/* Waypoint list sidebar */}
+      <div className="w-64 flex flex-col bg-gray-950 rounded-lg border border-cyan-950 space-y-3 p-3">
+        <div className="flex items-center justify-between">
+          <div className="text-cyan-700 text-xs font-bold tracking-widest">WAYPOINTS</div>
+          <div className="text-gray-600 text-xs">{waypoints.length}</div>
+        </div>
+
+        {/* Waypoint list */}
+        <div className="flex-1 overflow-y-auto space-y-1">
+          {waypoints.length === 0 ? (
+            <div className="text-center text-gray-700 text-xs py-4">
+              Click map to add waypoints
+            </div>
+          ) : (
+            waypoints.map((wp, idx) => (
+              <div
+                key={wp.id}
+                draggable
+                onDragStart={(e) => handleWaypointDragStart(e, idx)}
+                onDragOver={(e) => {
+                  e.preventDefault();
+                  handleWaypointDragOver(e, idx);
+                }}
+                onDragEnd={handleWaypointDragEnd}
+                onClick={() => handleWaypointSelect(wp.id)}
+                onContextMenu={(e) => {
+                  e.preventDefault();
+                  handleDeleteWaypoint(wp.id);
+                }}
+                className={`p-2 rounded border text-xs cursor-move transition-colors ${
+                  wp.id === activeWaypoint
+                    ? 'bg-red-950 border-red-700 text-red-300'
+                    : wp.id === selectedWaypoint
+                    ? 'bg-amber-950 border-amber-700 text-amber-300'
+                    : 'bg-gray-900 border-gray-700 text-gray-400 hover:border-gray-600'
+                }`}
+              >
+                <div className="flex justify-between items-start gap-2">
+                  <div className="font-bold">#{idx + 1}</div>
+                  <div className="text-right flex-1">
+                    <div className="text-gray-500">{wp.label}</div>
+                    <div className="text-gray-600">
+                      {wp.x.toFixed(2)}, {wp.y.toFixed(2)}
+                    </div>
+                  </div>
+                </div>
+              </div>
+            ))
+          )}
+        </div>
+
+        {/* Control buttons */}
+        <div className="space-y-2 border-t border-gray-800 pt-3">
+          <button
+            onClick={sendSingleGoal}
+            disabled={selectedWaypoint === null || executing}
+            className="w-full px-2 py-1.5 text-xs font-bold tracking-widest rounded border border-cyan-800 bg-cyan-950 text-cyan-400 hover:bg-cyan-900 disabled:opacity-50 disabled:cursor-not-allowed transition-colors"
+          >
+            SEND GOAL
+          </button>
+
+          <button
+            onClick={executeWaypoints}
+            disabled={waypoints.length === 0 || executing}
+            className="w-full px-2 py-1.5 text-xs font-bold tracking-widest rounded border border-green-800 bg-green-950 text-green-400 hover:bg-green-900 disabled:opacity-50 disabled:cursor-not-allowed transition-colors"
+          >
+            {executing ? 'EXECUTING...' : 'EXECUTE ALL'}
+          </button>
+
+          <button
+            onClick={clearWaypoints}
+            disabled={waypoints.length === 0}
+            className="w-full px-2 py-1.5 text-xs font-bold tracking-widest rounded border border-red-800 bg-red-950 text-red-400 hover:bg-red-900 disabled:opacity-50 disabled:cursor-not-allowed transition-colors"
+          >
+            CLEAR ALL
+          </button>
+        </div>
+
+        {/* Instructions */}
+        <div className="text-xs text-gray-600 space-y-1 border-t border-gray-800 pt-3">
+          <div className="font-bold text-gray-500">CONTROLS:</div>
+          <div>• Click: Place waypoint</div>
+          <div>• Right-click: Delete waypoint</div>
+          <div>• Drag: Reorder waypoints</div>
+          <div>• Click list: Select waypoint</div>
+        </div>
+
+        {/* Topic info */}
+        <div className="text-xs text-gray-600 border-t border-gray-800 pt-3">
+          <div className="flex justify-between">
+            <span>Service:</span>
+            <span className="text-gray-500">/navigate_to_pose</span>
+          </div>
+        </div>
+      </div>
+    </div>
+  );
+}
+
+export { WaypointEditor };