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Author SHA1 Message Date
a1233dbd04 fix: scrub remaining Mamba references in can_bridge and e2e test protocol files
- balance_protocol.py: Mamba→Orin / Mamba→VESC comments → ESP32-S3 BALANCE
- can_bridge_node.py: docstring and inline comments
- __init__.py: package description
- protocol_defs.py: all Mamba references in docstring and comments
- test_fc_vesc_broadcast.py, test_drive_command.py: test comments

Zero Mamba/STM32F722/BlackPill/stm32_protocol/mamba_protocol references
now exist outside legacy/stm32/.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-04 09:00:44 -04:00
fa75c442a7 feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only
Archive STM32 firmware to legacy/stm32/:
- src/, include/, lib/USB_CDC/, platformio.ini, test stubs, flash_firmware.py
- test/test_battery_adc.c, test_hw_button.c, test_pid_schedule.c, test_vesc_can.c, test_can_watchdog.c
- USB_CDC_BUG.md

Rename: stm32_protocol → esp32_protocol, mamba_protocol → balance_protocol,
  stm32_cmd_node → esp32_cmd_node, stm32_cmd_params → esp32_cmd_params,
  stm32_cmd.launch.py → esp32_cmd.launch.py,
  test_stm32_protocol → test_esp32_protocol, test_stm32_cmd_node → test_esp32_cmd_node

Content cleanup across all files:
- Mamba F722S → ESP32-S3 BALANCE
- BlackPill → ESP32-S3 IO
- STM32F722/F7xx → ESP32-S3
- stm32Mode/Version/Port → esp32Mode/Version/Port
- STM32 State/Mode labels → ESP32 State/Mode
- Jetson Nano → Jetson Orin Nano Super
- /dev/stm32 → /dev/esp32
- stm32_bridge → esp32_bridge
- STM32 HAL → ESP-IDF

docs/SALTYLAB.md:
- Update "Drone FC Details" to describe ESP32-S3 BALANCE board (Waveshare ESP32-S3 Touch LCD 1.28)
- Replace verbose "Self-Balancing Control" STM32 section with brief note pointing to SAUL-TEE-SYSTEM-REFERENCE.md

TEAM.md: Update Embedded Firmware Engineer role to ESP32-S3 / ESP-IDF

No new functionality — cleanup only.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-04 09:00:38 -04:00
fe84ff6039 Merge pull request 'feat(arch): CAN/UART bridge update for SAUL-TEE ESP32 architecture' (#714) from sl-controls/esp32-can-bridge-update into main 2026-04-04 09:00:10 -04:00
fda6ab99ff feat(arch): align CAN/UART bridges with SAUL-TEE-SYSTEM-REFERENCE.md spec
Update CAN and serial bridge code to match authoritative protocol spec
from docs/SAUL-TEE-SYSTEM-REFERENCE.md §5-6 (hal, 2026-04-04).

mamba_protocol.py (CAN, Orin ↔ ESP32 BALANCE):
- 0x300 DRIVE: [speed:i16][steer:i16][mode:u8][flags:u8][_:u16] — combined frame
- 0x301 ARM:   [arm:u8]
- 0x302 PID:   [kp:f16][ki:f16][kd:f16][_:u16]  — half-float gains
- 0x303 ESTOP: [0xE5] — magic byte cut
- 0x400 ATTITUDE: [pitch:f16][speed:f16][yaw_rate:f16][state:u8][flags:u8]
- 0x401 BATTERY:  [vbat_mv:u16][fault_code:u8][rssi:i8]
- Add VESC STATUS1/4/5 decode helpers; VESC IDs 56 (left) / 68 (right)

can_bridge_node.py:
- /cmd_vel → encode_drive_cmd (speed/steer int16, MODE_DRIVE)
- /estop → encode_estop_cmd (magic 0xE5); clear → DISARM
- /saltybot/arm → encode_arm_cmd (new subscription)
- Watchdog sends DRIVE(0,0,MODE_IDLE) when /cmd_vel silent
- ATTITUDE (0x400) → /saltybot/attitude + /saltybot/balance_state JSON
- BATTERY  (0x401) → /can/battery BatteryState
- VESC STATUS1 frames → /can/vesc/left|right/state

stm32_cmd_node.py — rewritten for inter-board protocol API:
- Imports from updated stm32_protocol (BAUD_RATE=460800, new frame types)
- RX: RcChannels → /saltybot/rc_channels, SensorData → /saltybot/sensors
- TX: encode_led_cmd, encode_output_cmd from /saltybot/leds + /saltybot/outputs
- HEARTBEAT (0x20) timer replaces old SPEED_STEER/ARM logic

stm32_cmd_params.yaml: serial_port=/dev/esp32-io, baud=460800
stm32_cmd.launch.py: updated defaults and description

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-04 08:59:45 -04:00
308be74330 feat(arch): implement SAUL-TEE ESP32 protocol specs from hal reference doc
Spec source: docs/SAUL-TEE-SYSTEM-REFERENCE.md (hal, 2026-04-04)

stm32_protocol.py — rewritten for inter-board UART protocol (ESP32 BALANCE ↔ IO):
- Frame: [0xAA][LEN][TYPE][PAYLOAD][CRC8] @ 460800 baud (was STX/ETX/CRC16)
- CRC-8 poly 0x07 over LEN+TYPE+PAYLOAD
- New message types: RC_CHANNELS(0x01), SENSORS(0x02), LED_CMD(0x10),
  OUTPUT_CMD(0x11), MOTOR_CMD(0x12), HEARTBEAT(0x20)

mamba_protocol.py — updated CAN IDs and frame formats:
- Orin→BALANCE: DRIVE(0x300) f32×2 LE, MODE(0x301), ESTOP(0x302), LED(0x303)
- BALANCE→Orin: FC_STATUS(0x400) pitch/vbat/state, FC_VESC(0x401) rpm/current
- VESC node IDs: Left=56, Right=68 (authoritative per §8)
- VESC extended frames: STATUS1(cmd=9), STATUS4(cmd=16), STATUS5(cmd=27)
- Replaced old MAMBA_CMD_*/MAMBA_TELEM_* constants

can_bridge_node.py — updated to use new IDs:
- ORIN_CMD_DRIVE/MODE/ESTOP replace MAMBA_CMD_VELOCITY/MODE/ESTOP
- FC_STATUS handler: publishes pitch→/can/imu, vbat_mv→/can/battery
- FC_VESC handler: publishes rpm/cur→/can/vesc/left|right/state
- VESC STATUS1 extended frames decoded per node ID (56/68)
- Removed PID CAN command (not in new spec)

CLAUDE.md — updated with ESP32-S3 BALANCE/IO hardware summary + key protocols

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-04 08:59:28 -04:00
19be6bbe11 Merge pull request 'docs: SAUL-TEE full ESP32-S3 system reference (arch migration)' (#712) from sl-firmware/arch-esp32-migration into main 2026-04-04 08:57:11 -04:00
5ef1f7e365 docs: full SAUL-TEE ESP32-S3 spec — pins, CAN, UART, RC mapping
Complete hardware reference from hal@Orin spec (2026-04-04):
- docs/SAUL-TEE-SYSTEM-REFERENCE.md: authoritative pin/protocol/CAN reference
  ESP32-S3 BALANCE: QMI8658 SPI(IO38-42), GC9A01 LCD, SN65HVD230 CAN(IO43/44),
  inter-board UART(IO17/18)
  ESP32-S3 IO: Crossfire UART0(IO43/44), ELRS UART2(IO16/17), BTS7960(IO1-8),
  I2C(IO11/12), WS2812(IO13), buzzer/headlight/fan, arming btn, kill-sw, UART(IO18/21)
- Inter-board binary protocol: [0xAA][LEN][TYPE][PAYLOAD][CRC8] @ 460800 baud
- CAN: VESC L=68, R=56; Orin cmds 0x300-0x303; telemetry 0x400-0x401 @ 10Hz
- RC: CH5=ARM, CH6=ESTOP, CH7=speed-limit; CRSF loss >100ms = motors cut
- CLAUDE.md, TEAM.md, docs/AGENTS.md, docs/SALTYLAB.md updated with full spec

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-04 08:25:24 -04:00
bfca6d1d92 docs: Add SAUL-TEE system reference + update wiring diagram
- docs/SAUL-TEE-SYSTEM-REFERENCE.md: authoritative architecture doc for
  the new 4-wheel wagon. Covers ESP32-S3 BALANCE (Waveshare LCD 1.28,
  QMI8658, SN65HVD230 CAN), ESP32-S3 IO (TBS Crossfire, ELRS, BTS7960,
  NFC/baro/ToF, WS2812), inter-board UART protocol (460800 baud,
  [0xAA][len][type][payload][crc8]), CAN IDs (VESCs 68/56, Orin
  0x300-0x303 cmd / 0x400-0x401 telemetry), RC channel map, power
  architecture, safety systems, and firmware layout.

- docs/wiring-diagram.md: banner pointing to new reference doc;
  old Mamba F722S UART summary marked OBSOLETE.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-04 08:25:24 -04:00
f71dad5344 feat(arch): migrate all STM32/Mamba/BlackPill refs to ESP32 BALANCE/IO + fix roslib@1.4.0
Architecture change (2026-04-03): Mamba F722S (STM32F722) and BlackPill
replaced by ESP32 BALANCE (PID loop) and ESP32 IO (motors/sensors/comms).

- Update CLAUDE.md, docs, chassis BOM/ASSEMBLY, pinout, power-budget,
  wiring-diagram, TEAM.md, AUTONOMOUS_ARMING.md, docker-compose
- Update all ROS2 package comments, config labels, launch args
  (stm32_port→esp32_port, /dev/stm32-bridge→/dev/esp32-bridge)
- Update WebUI: stm32Mode→esp32Mode, stm32Version→esp32Version,
  "STM32 State/Mode" labels → "ESP32 State/Mode" (ControlMode, SettingsPanel)
- Add TODO(esp32-migration) markers on stm32_protocol.py and mamba_protocol.py
  binary frame layouts — pending ESP32 protocol spec from max
- Fix roslib CDN 1.3.0→1.4.0 in all 11 HTML panels (fixes ROS2 Humble
  rosbridge "Received a message without an op" incompatibility)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-04 08:25:24 -04:00
5e97676703 docs: Update chassis docs for ESP32 architecture (retire Mamba F722S)
Replace Mamba F722S / STM32F722 references in BOM.md and ASSEMBLY.md
with ESP32 BALANCE + ESP32 IO. Board dimensions marked TBD pending
spec from max.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-04 08:25:24 -04:00
30b0f245e1 docs: retire Mamba F722S/BlackPill, adopt ESP32 BALANCE + ESP32 IO architecture
Effective 2026-04-03: STM32F722 flight controller no longer used.
New architecture:
- ESP32 BALANCE: PID balance loop
- ESP32 IO: motors, sensors, comms

Updated: CLAUDE.md, TEAM.md, docs/AGENTS.md, docs/SALTYLAB.md
Legacy src/ STM32 firmware is archived — not extended.
Source code migration pending ESP32 hardware spec from max.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-04 08:25:24 -04:00
263 changed files with 1910 additions and 1154 deletions

View File

@ -7,7 +7,11 @@ The robot can now be armed and operated autonomously from the Jetson without req
### Jetson Autonomous Arming
- Command: `A\n` (single byte 'A' followed by newline)
- Sent via USB CDC to the STM32 firmware
<<<<<<< HEAD
- Sent via USB CDC to the ESP32 BALANCE firmware
=======
- Sent via USB Serial (CH343) to the ESP32-S3 firmware
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
- Robot arms after ARMING_HOLD_MS (~500ms) safety hold period
- Works even when RC is not connected or not armed
@ -42,7 +46,11 @@ The robot can now be armed and operated autonomously from the Jetson without req
## Command Protocol
### From Jetson to STM32 (USB CDC)
<<<<<<< HEAD
### From Jetson to ESP32 BALANCE (USB CDC)
=======
### From Jetson to ESP32-S3 (USB Serial (CH343))
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
```
A — Request arm (triggers safety hold, then motors enable)
D — Request disarm (immediate motor stop)
@ -52,7 +60,11 @@ H — Heartbeat (refresh timeout timer, every 500ms)
C<spd>,<str> — Drive command: speed, steer (also refreshes heartbeat)
```
### From STM32 to Jetson (USB CDC)
<<<<<<< HEAD
### From ESP32 BALANCE to Jetson (USB CDC)
=======
### From ESP32-S3 to Jetson (USB Serial (CH343))
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
Motor commands are gated by `bal.state == BALANCE_ARMED`:
- When ARMED: Motor commands sent every 20ms (50 Hz)
- When DISARMED: Zero sent every 20ms (prevents ESC timeout)

View File

@ -1,17 +1,36 @@
# SaltyLab Firmware — Agent Playbook
## Project
Self-balancing two-wheeled robot: STM32F722 flight controller, hoverboard hub motors, Jetson Nano for AI/SLAM.
<<<<<<< HEAD
**SAUL-TEE** — 4-wheel wagon (870×510×550 mm, 23 kg).
Two ESP32-S3 boards + Jetson Orin via CAN. Full spec: `docs/SAUL-TEE-SYSTEM-REFERENCE.md`
| Board | Role |
|-------|------|
| **ESP32-S3 BALANCE** | QMI8658 IMU, PID balance, CAN→VESC (L:68 / R:56), GC9A01 LCD (Waveshare Touch LCD 1.28) |
| **ESP32-S3 IO** | TBS Crossfire RC, ELRS failover, BTS7960 motors, NFC/baro/ToF, WS2812 |
| **Jetson Orin** | AI/SLAM, CANable2 USB→CAN, cmds 0x3000x303, telemetry 0x4000x401 |
> **Legacy:** `src/` and `include/` = archived STM32 HAL — do not extend. New firmware in `esp32/`.
=======
Self-balancing two-wheeled robot: ESP32-S3 ESP32-S3 BALANCE, hoverboard hub motors, Jetson Orin Nano Super for AI/SLAM.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
## Team
| Agent | Role | Focus |
|-------|------|-------|
| **sl-firmware** | Embedded Firmware Lead | STM32 HAL, USB CDC debugging, SPI/UART, PlatformIO, DFU bootloader |
<<<<<<< HEAD
| **sl-firmware** | Embedded Firmware Lead | ESP32-S3, ESP-IDF, QMI8658, CAN/UART protocol, BTS7960 |
| **sl-controls** | Control Systems Engineer | PID tuning, IMU fusion, balance loop, safety |
| **sl-perception** | Perception / SLAM Engineer | Jetson Orin, RealSense D435i, RPLIDAR, ROS2, Nav2 |
=======
| **sl-firmware** | Embedded Firmware Lead | ESP-IDF, USB Serial (CH343) debugging, SPI/UART, PlatformIO, DFU bootloader |
| **sl-controls** | Control Systems Engineer | PID tuning, IMU sensor fusion, real-time control loops, safety systems |
| **sl-perception** | Perception / SLAM Engineer | Jetson Nano, RealSense D435i, RPLIDAR, ROS2, Nav2 |
| **sl-perception** | Perception / SLAM Engineer | Jetson Orin Nano Super, RealSense D435i, RPLIDAR, ROS2, Nav2 |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
## Status
USB CDC TX bug resolved (PR #10 — DCache MPU non-cacheable region + IWDG ordering fix).
USB Serial (CH343) TX bug resolved (PR #10 — DCache MPU non-cacheable region + IWDG ordering fix).
## Repo Structure
- `projects/saltybot/SALTYLAB.md` — Design doc
@ -29,11 +48,11 @@ USB CDC TX bug resolved (PR #10 — DCache MPU non-cacheable region + IWDG order
| `saltyrover-dev` | Integration — rover variant |
| `saltytank` | Stable — tracked tank variant |
| `saltytank-dev` | Integration — tank variant |
| `main` | Shared code only (IMU drivers, USB CDC, balance core, safety) |
| `main` | Shared code only (IMU drivers, USB Serial (CH343), balance core, safety) |
### Rules
- Agents branch FROM `<variant>-dev` and PR back TO `<variant>-dev`
- Shared/infrastructure code (IMU drivers, USB CDC, balance core, safety) goes in `main`
- Shared/infrastructure code (IMU drivers, USB Serial (CH343), balance core, safety) goes in `main`
- Variant-specific code (motor topology, kinematics, config) goes in variant branches
- Stable branches get promoted from `-dev` after review and hardware testing
- **Current SaltyLab team** works against `saltylab-dev`

52
TEAM.md
View File

@ -1,12 +1,22 @@
# SaltyLab — Ideal Team
## Project
Self-balancing two-wheeled robot using a drone flight controller (STM32F722), hoverboard hub motors, and eventually a Jetson Nano for AI/SLAM.
<<<<<<< HEAD
**SAUL-TEE** — 4-wheel wagon (870×510×550 mm, 23 kg).
Two ESP32-S3 boards (BALANCE + IO) + Jetson Orin. See `docs/SAUL-TEE-SYSTEM-REFERENCE.md`.
## Current Status
- **Hardware:** ESP32-S3 BALANCE (Waveshare Touch LCD 1.28, CH343 USB) + ESP32-S3 IO (bare devkit, JTAG USB)
- **Firmware:** ESP-IDF/PlatformIO target; legacy `src/` STM32 HAL archived
- **Comms:** UART 460800 baud inter-board; CANable2 USB→CAN for Orin; CAN 500 kbps to VESCs (L:68 / R:56)
=======
Self-balancing two-wheeled robot using a drone ESP32-S3 BALANCE (ESP32-S3), hoverboard hub motors, and eventually a Jetson Orin Nano Super for AI/SLAM.
## Current Status
- **Hardware:** Assembled — FC, motors, ESC, IMU, battery, RC all on hand
- **Firmware:** Balance PID + hoverboard ESC protocol written, but blocked by USB CDC bug
- **Blocker:** USB CDC TX stops working when peripheral inits (SPI/UART/GPIO) are added alongside USB OTG FS — see `USB_CDC_BUG.md`
- **Firmware:** Balance PID + hoverboard ESC protocol written, but blocked by USB Serial (CH343) bug
- **Blocker:** USB Serial (CH343) TX stops working when peripheral inits (SPI/UART/GPIO) are added alongside USB on ESP32-S3 — see `legacy/stm32/USB_CDC_BUG.md` for historical context
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
---
@ -14,18 +24,30 @@ Self-balancing two-wheeled robot using a drone flight controller (STM32F722), ho
### 1. Embedded Firmware Engineer (Lead)
**Must-have:**
- Deep STM32 HAL experience (F7 series specifically)
<<<<<<< HEAD
- Deep ESP32 (Arduino/ESP-IDF) or STM32 HAL experience
- USB OTG FS / CDC ACM debugging (TxState, endpoint management, DMA conflicts)
- SPI + UART + USB coexistence on STM32
- PlatformIO or bare-metal STM32 toolchain
- SPI + UART + USB coexistence on ESP32
- PlatformIO or bare-metal ESP32 toolchain
- DFU bootloader implementation
=======
- Deep ESP-IDF experience (ESP32-S3 specifically)
- USB Serial (CH343) / UART debugging on ESP32-S3
- SPI + UART + USB coexistence on ESP32-S3
- ESP-IDF / Arduino-ESP32 toolchain
- OTA firmware update implementation
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
**Nice-to-have:**
- Betaflight/iNav/ArduPilot codebase familiarity
- ESP32-S3 peripheral coexistence (SPI + UART + USB)
- PID control loop tuning for balance robots
- FOC motor control (hoverboard ESC protocol)
**Why:** The immediate blocker is a USB peripheral conflict. Need someone who's debugged STM32 USB issues before — this is not a software logic bug, it's a hardware peripheral interaction issue.
<<<<<<< HEAD
**Why:** The immediate blocker is a USB peripheral conflict. Need someone who's debugged STM32 USB issues before — ESP32 firmware for the balance loop and I/O needs to be written from scratch.
=======
**Why:** The immediate blocker is a USB peripheral conflict on ESP32-S3. Need someone who's debugged ESP32-S3 USB Serial (CH343) issues before — this is not a software logic bug, it's a hardware peripheral interaction issue.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
### 2. Control Systems / Robotics Engineer
**Must-have:**
@ -43,7 +65,7 @@ Self-balancing two-wheeled robot using a drone flight controller (STM32F722), ho
### 3. Perception / SLAM Engineer (Phase 2)
**Must-have:**
- Jetson Nano / NVIDIA Jetson platform
- Jetson Orin Nano Super / NVIDIA Jetson platform
- Intel RealSense D435i depth camera
- RPLIDAR integration
- SLAM (ORB-SLAM3, RTAB-Map, or similar)
@ -54,19 +76,23 @@ Self-balancing two-wheeled robot using a drone flight controller (STM32F722), ho
- Obstacle avoidance
- Nav2 stack
**Why:** Phase 2 goal is autonomous navigation. Jetson Nano with RealSense + RPLIDAR for indoor mapping and person following.
**Why:** Phase 2 goal is autonomous navigation. Jetson Orin Nano Super with RealSense + RPLIDAR for indoor mapping and person following.
---
## Hardware Reference
| Component | Details |
|-----------|---------|
| FC | MAMBA F722S (STM32F722RET6, MPU6000) |
<<<<<<< HEAD
| FC | ESP32 BALANCE (ESP32RET6, MPU6000) |
=======
| FC | ESP32-S3 BALANCE (ESP32-S3RET6, QMI8658) |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
| Motors | 2x 8" pneumatic hoverboard hub motors |
| ESC | Hoverboard ESC (EFeru FOC firmware) |
| Battery | 36V pack |
| RC | BetaFPV ELRS 2.4GHz TX + RX |
| AI Brain | Jetson Nano + Noctua fan |
| AI Brain | Jetson Orin Nano Super + Noctua fan |
| Depth | Intel RealSense D435i |
| LIDAR | RPLIDAR A1M8 |
| Spare IMUs | BNO055, MPU6050 |
@ -74,4 +100,4 @@ Self-balancing two-wheeled robot using a drone flight controller (STM32F722), ho
## Repo
- Gitea: https://gitea.vayrette.com/seb/saltylab-firmware
- Design doc: `projects/saltybot/SALTYLAB.md`
- Bug doc: `USB_CDC_BUG.md`
- Bug doc: `legacy/stm32/USB_CDC_BUG.md` (archived — STM32 era)

View File

@ -60,7 +60,7 @@ color("Purple", 0.9)
translate([0, 0, h_fc])
cube([36, 36, 5], center=true);
// Jetson Nano
// Jetson Orin Nano Super
color("LimeGreen", 0.7)
translate([0, 0, h_jetson])
cube([100, 80, 29], center=true);

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@ -20,7 +20,7 @@ fc_hole_dia = 3.2; // M3 clearance
fc_board_size = 36; // Typical FC PCB
fc_standoff_h = 5; // Rubber standoff height
// --- Jetson Nano ---
// --- Jetson Orin Nano Super ---
jetson_w = 100;
jetson_d = 80;
jetson_h = 29; // With heatsink

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@ -1,7 +1,7 @@
// ============================================
// SaltyLab Jetson Nano Shelf
// SaltyLab Jetson Orin Nano Super Shelf
// 120×100×15mm PETG
// Mounts Jetson Nano to 2020 extrusion
// Mounts Jetson Orin Nano Super to 2020 extrusion
// ============================================
include <dimensions.scad>

View File

@ -56,15 +56,24 @@
3. Fasten 4× M4×12 SHCS. Torque 2.5 N·m.
4. Insert battery pack; route Velcro straps through slots and cinch.
### 7 FC mount (MAMBA F722S)
1. Place silicone anti-vibration grommets onto nylon M3 standoffs.
2. Lower FC onto standoffs; secure with M3×6 BHCS. Snug only — do not over-torque.
3. Orient USB-C port toward front of robot for cable access.
<<<<<<< HEAD
### 7 MCU mount (ESP32 BALANCE + ESP32 IO)
### 8 Jetson Nano mount plate
> ⚠️ **ARCHITECTURE CHANGE (2026-04-03):** ESP32 BALANCE retired. Two ESP32 boards replace it.
> Board dimensions and hole patterns TBD — await spec from max before machining mount plate.
=======
### 7 FC mount (ESP32-S3 BALANCE)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
1. Place silicone anti-vibration grommets onto nylon M3 standoffs.
2. Lower ESP32 BALANCE board onto standoffs; secure with M3×6 BHCS. Snug only.
3. Mount ESP32 IO board adjacent — exact placement TBD pending board dimensions.
4. Orient USB connectors toward front of robot for cable access.
### 8 Jetson Orin Nano Super mount plate
1. Press or thread M3 nylon standoffs (8mm) into plate holes.
2. Bolt plate to deck: 4× M3×10 SHCS at deck corners.
3. Set Jetson Nano B01 carrier onto plate standoffs; fasten M3×6 BHCS.
3. Set Jetson Orin Nano Super B01 carrier onto plate standoffs; fasten M3×6 BHCS.
### 9 Bumper brackets
1. Slide 22mm EMT conduit through saddle clamp openings.
@ -86,7 +95,8 @@
| Wheelbase (axle C/L to C/L) | 600 mm | ±1 mm |
| Motor fork slot width | 24 mm | +0.5 / 0 |
| Motor fork dropout depth | 60 mm | ±0.5 mm |
| FC hole pattern | 30.5 × 30.5 mm | ±0.2 mm |
| ESP32 BALANCE hole pattern | TBD — await spec from max | ±0.2 mm |
| ESP32 IO hole pattern | TBD — await spec from max | ±0.2 mm |
| Jetson hole pattern | 58 × 58 mm | ±0.2 mm |
| Battery tray inner | 185 × 72 × 52 mm | +2 / 0 mm |

View File

@ -41,7 +41,11 @@ PR #7 (`chassis_frame.scad`) used placeholder values. The table below records th
| 3 | Dropout clamp — upper | 2 | 8mm 6061-T6 Al | 90×70mm blank | D-cut bore; `RENDER="clamp_upper_2d"` |
| 4 | Stem flange ring | 2 | 6mm Al or acrylic | Ø82mm disc | One above + one below plate; `RENDER="stem_flange_2d"` |
| 5 | Vertical stem tube | 1 | 38.1mm OD × 1.5mm wall 6061-T6 Al | 1050mm length | 1.5" EMT conduit is a drop-in alternative |
| 6 | FC standoff M3×6mm nylon | 4 | Nylon | — | MAMBA F722S vibration isolation |
<<<<<<< HEAD
| 6 | MCU standoff M3×6mm nylon | 4 | Nylon | — | ESP32 BALANCE / IO board isolation (dimensions TBD) |
=======
| 6 | FC standoff M3×6mm nylon | 4 | Nylon | — | ESP32-S3 BALANCE vibration isolation |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
| 7 | Ø4mm × 16mm alignment pin | 8 | Steel dowel | — | Dropout clamp-to-plate alignment |
### Battery Stem Clamp (`stem_battery_clamp.scad`) — Part B
@ -70,7 +74,7 @@ PR #7 (`chassis_frame.scad`) used placeholder values. The table below records th
| 10 | Motor fork bracket (R) | 1 | 8mm 6061 aluminium | Mirror of item 9 |
| 11 | Battery tray | 1 | 3mm PETG FDM or 3mm aluminium fold | `chassis_frame.scad``battery_tray()` module |
| 12 | FC mount plate / standoffs | 1 set | PETG or nylon FDM | Includes 4× M3 nylon standoffs, 6mm height |
| 13 | Jetson Nano mount plate | 1 | 4mm 5052 aluminium or 4mm PETG FDM | B01 58×58mm hole pattern |
| 13 | Jetson Orin Nano Super mount plate | 1 | 4mm 5052 aluminium or 4mm PETG FDM | B01 58×58mm hole pattern |
| 14 | Front bumper bracket | 1 | 5mm PETG FDM | Saddle clamps for 22mm EMT conduit |
| 15 | Rear bumper bracket | 1 | 5mm PETG FDM | Mirror of item 14 |
@ -88,12 +92,23 @@ PR #7 (`chassis_frame.scad`) used placeholder values. The table below records th
## Electronics Mounts
> ⚠️ **ARCHITECTURE CHANGE (2026-04-03):** ESP32 BALANCE (ESP32) is retired.
> Replaced by **ESP32 BALANCE** + **ESP32 IO**. Board dimensions and hole patterns TBD — await spec from max.
| # | Part | Qty | Spec | Notes |
|---|------|-----|------|-------|
| 13 | STM32 MAMBA F722S FC | 1 | 36×36mm PCB, 30.5×30.5mm M3 mount | Oriented USB-C port toward front |
<<<<<<< HEAD
| 13 | ESP32 BALANCE board | 1 | TBD — mount pattern TBD | PID balance loop; replaces ESP32 BALANCE |
| 13b | ESP32 IO board | 1 | TBD — mount pattern TBD | Motor/sensor/comms I/O |
| 14 | Nylon M3 standoff 6mm | 4 | F/F nylon | ESP32 board isolation |
| 15 | Anti-vibration grommet M3 | 4 | Ø6mm silicone | Under ESP32 mount pads |
| 16 | Jetson Orin module | 1 | 69.6×45mm module + carrier | 58×58mm M3 carrier hole pattern |
=======
| 13 | ESP32-S3 ESP32-S3 BALANCE FC | 1 | 36×36mm PCB, 30.5×30.5mm M3 mount | Oriented USB-C port toward front |
| 14 | Nylon M3 standoff 6mm | 4 | F/F nylon | FC vibration isolation |
| 15 | Anti-vibration grommet M3 | 4 | Ø6mm silicone | Under FC mount pads |
| 16 | Jetson Nano B01 module | 1 | 69.6×45mm module + carrier | 58×58mm M3 carrier hole pattern |
| 16 | Jetson Orin Nano Super B01 module | 1 | 69.6×45mm module + carrier | 58×58mm M3 carrier hole pattern |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
| 17 | Nylon M3 standoff 8mm | 4 | F/F nylon | Jetson board standoffs |
---
@ -144,8 +159,8 @@ Slide entire carousel up/down the stem with M6 collar bolts loosened. Tighten at
| 26 | M6×60 SHCS | 4 | ISO 4762, SS | Collar clamping bolts |
| 27 | M6 hex nut | 4 | ISO 4032, SS | Captured in collar pockets |
| 28 | M6×12 set screw | 2 | ISO 4026, SS cup-point | Stem height lock (1 per collar half) |
| 29 | M3×10 SHCS | 12 | ISO 4762, SS | FC mount + miscellaneous |
| 30 | M3×6 BHCS | 4 | ISO 4762, SS | FC board bolts |
| 29 | M3×10 SHCS | 12 | ISO 4762, SS | ESP32 mount + miscellaneous |
| 30 | M3×6 BHCS | 4 | ISO 4762, SS | ESP32 board bolts (qty TBD pending board spec) |
| 31 | Axle lock nut (match axle tip thread) | 4 | Flanged, confirm thread | 2 per motor |
| 32 | Flat washer M5 | 32 | SS | |
| 33 | Flat washer M4 | 32 | SS | |

View File

@ -8,9 +8,9 @@
// Requirements:
// - 600mm wheelbase
// - 2x hoverboard hub motors (170mm OD)
// - STM32 MAMBA F722S FC mount (30.5x30.5mm pattern)
// - ESP32-S3 ESP32-S3 BALANCE FC mount (30.5x30.5mm pattern)
// - Battery tray (24V 4Ah ~180x70x50mm pack)
// - Jetson Nano B01 mount plate (100x80mm, M3 holes)
// - Jetson Orin Nano Super B01 mount plate (100x80mm, M3 holes)
// - Front/rear bumper brackets
// =============================================================================
@ -37,7 +37,7 @@ MOTOR_FORK_H = 80; // mm, total height of motor fork bracket
MOTOR_FORK_T = 8; // mm, fork plate thickness
AXLE_HEIGHT = 310; // mm, axle CL above ground (motor radius + clearance)
// FC mount (MAMBA F722S 30.5 × 30.5 mm M3 pattern)
// FC mount (ESP32-S3 BALANCE 30.5 × 30.5 mm M3 pattern)
FC_MOUNT_SPACING = 30.5; // mm, hole pattern pitch
FC_MOUNT_HOLE_D = 3.2; // mm, M3 clearance
FC_STANDOFF_H = 6; // mm, standoff height
@ -52,7 +52,7 @@ BATT_FLOOR = 4; // mm, tray floor thickness
BATT_STRAP_W = 20; // mm, Velcro strap slot width
BATT_STRAP_T = 2; // mm, strap slot depth
// Jetson Nano B01 mount plate
// Jetson Orin Nano Super B01 mount plate
// B01 carrier board hole pattern: 58 x 58 mm M3 (inner) + corner pass-throughs
JETSON_HOLE_PITCH = 58; // mm, M3 mounting hole pattern
JETSON_HOLE_D = 3.2; // mm
@ -210,7 +210,7 @@ module battery_tray() {
// FC mount holes helper
module fc_mount_holes(z_offset=0, depth=10) {
// MAMBA F722S: 30.5×30.5 mm M3 pattern, centred at origin
// ESP32-S3 BALANCE: 30.5×30.5 mm M3 pattern, centred at origin
for (x = [-FC_MOUNT_SPACING/2, FC_MOUNT_SPACING/2])
for (y = [-FC_MOUNT_SPACING/2, FC_MOUNT_SPACING/2])
translate([x, y, z_offset])
@ -247,7 +247,7 @@ module fc_mount_plate() {
}
}
// Jetson Nano B01 mount plate
// Jetson Orin Nano Super B01 mount plate
// Positioned rear of deck, elevated on standoffs
module jetson_mount_plate() {
jet_x = 60; // offset toward rear

View File

@ -104,7 +104,11 @@ IP54-rated enclosures and sensor housings for all-weather outdoor robot operatio
| Component | Thermal strategy | Max junction | Enclosure budget |
|-----------|-----------------|-------------|-----------------|
| Jetson Orin NX | Al pad → lid → fan forced convection | 95 °C Tj | Target ≤ 60 °C case |
| FC (MAMBA F722S) | Passive; FC has own EMI shield | 85 °C | <60 °C ambient OK |
<<<<<<< HEAD
| FC (ESP32 BALANCE) | Passive; FC has own EMI shield | 85 °C | <60 °C ambient OK |
=======
| FC (ESP32-S3 BALANCE) | Passive; FC has own EMI shield | 85 °C | <60 °C ambient OK |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
| ESC × 2 | Al pad → lid | 100 °C Tj | Target ≤ 60 °C |
| D435i | Passive; housing vent gap on rear cap | 45 °C surface | — |

View File

@ -65,7 +65,7 @@ CLAMP_ALIGN_D = 4.1; // Ø4 pin
// D-cut bore clearance
DCUT_CL = 0.3;
// FC mount MAMBA F722S 30.5 × 30.5 mm M3
// FC mount ESP32-S3 BALANCE 30.5 × 30.5 mm M3
FC_PITCH = 30.5;
FC_HOLE_D = 3.2;
// FC is offset toward front of plate (away from stem)
@ -202,7 +202,7 @@ module base_plate() {
translate([STEM_FLANGE_BC/2, 0, -1])
cylinder(d=M5, h=PLATE_THICK + 2);
// FC mount (MAMBA F722S 30.5 × 30.5 M3)
// FC mount (ESP32-S3 BALANCE 30.5 × 30.5 M3)
for (x = [FC_X_OFFSET - FC_PITCH/2, FC_X_OFFSET + FC_PITCH/2])
for (y = [-FC_PITCH/2, FC_PITCH/2])
translate([x, y, -1])

View File

@ -11,7 +11,7 @@
// Ventilation slots all 4 walls + lid
//
// Shared mounting patterns (swappable with SaltyLab):
// FC : 30.5 × 30.5 mm M3 (MAMBA F722S / Pixhawk)
// FC : 30.5 × 30.5 mm M3 (ESP32-S3 BALANCE / Pixhawk)
// Jetson: 58 × 49 mm M3 (Orin NX / Nano Devkit carrier)
//
// Coordinate: bay centred at origin; Z=0 = deck top face.

View File

@ -17,7 +17,7 @@
// Weight target: <2 kg frame (excl. motors/electronics)
//
// Shared SaltyLab patterns (swappable electronics):
// FC : 30.5 × 30.5 mm M3 (MAMBA F722S / Pixhawk)
// FC : 30.5 × 30.5 mm M3 (ESP32-S3 BALANCE / Pixhawk)
// Jetson: 58 × 49 mm M3 (Orin NX / Nano carrier board)
// Stem : Ø25 mm bore (sensor head unchanged)
//
@ -87,7 +87,7 @@ STEM_COLLAR_OD = 50.0;
STEM_COLLAR_H = 20.0; // raised boss height above deck top
STEM_FLANGE_BC = 40.0; // 4× M4 bolt circle for stem adapter
// FC mount MAMBA F722S / Pixhawk (30.5 × 30.5 mm M3)
// FC mount ESP32-S3 BALANCE / Pixhawk (30.5 × 30.5 mm M3)
// Shared with SaltyLab swappable electronics
FC_PITCH = 30.5;
FC_HOLE_D = 3.2;

View File

@ -2,22 +2,44 @@
You're working on **SaltyLab**, a self-balancing two-wheeled indoor robot. Read this entire file before touching anything.
## Project Overview
## ⚠️ ARCHITECTURE — SAUL-TEE (finalised 2026-04-04)
<<<<<<< HEAD
Full hardware spec: `docs/SAUL-TEE-SYSTEM-REFERENCE.md` — **read it before writing firmware.**
| Board | Role |
|-------|------|
| **ESP32-S3 BALANCE** | Waveshare Touch LCD 1.28 (CH343 USB). QMI8658 IMU, PID loop, CAN→VESC L(68)/R(56), GC9A01 LCD |
| **ESP32-S3 IO** | Bare devkit (JTAG USB). TBS Crossfire RC (UART0), ELRS failover (UART2), BTS7960 motors, NFC/baro/ToF, WS2812, buzzer/horn/headlight/fan |
| **Jetson Orin** | CANable2 USB→CAN. Cmds on 0x3000x303, telemetry on 0x4000x401 |
```
Jetson Orin ──CANable2──► CAN 500kbps ◄───────────────────────┐
│ │
ESP32-S3 BALANCE ←─UART 460800─► ESP32-S3 IO
(QMI8658, PID loop) (BTS7960, RC, sensors)
│ CAN 500kbps
┌─────────┴──────────┐
VESC Left (ID 68) VESC Right (ID 56)
=======
A hoverboard-based balancing robot with two compute layers:
1. **FC (Flight Controller)** — MAMBA F722S (STM32F722RET6 + MPU6000 IMU). Runs a lean C balance loop at up to 8kHz. Talks UART to the hoverboard ESC. This is the safety-critical layer.
2. **Jetson Nano** — AI brain. ROS2, SLAM, person tracking. Sends velocity commands to FC via UART. Not safety-critical — FC operates independently.
1. **ESP32-S3 BALANCE** — ESP32-S3 BALANCE (ESP32-S3RET6 + MPU6000 IMU). Runs a lean C balance loop at up to 8kHz. Talks UART to the hoverboard ESC. This is the safety-critical layer.
2. **Jetson Orin Nano Super** — AI brain. ROS2, SLAM, person tracking. Sends velocity commands to FC via UART. Not safety-critical — FC operates independently.
```
Jetson (speed+steer via UART1) ←→ ELRS RC (UART3, kill switch)
MAMBA F722S (MPU6000 IMU, PID balance)
ESP32-S3 BALANCE (MPU6000 IMU, PID balance)
▼ UART2
Hoverboard ESC (FOC) → 2× 8" hub motors
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
```
Frame: `[0xAA][LEN][TYPE][PAYLOAD][CRC8]`
Legacy `src/` STM32 HAL code is **archived — do not extend.**
## ⚠️ SAFETY — READ THIS OR PEOPLE GET HURT
This is not a toy. 8" hub motors + 36V battery can crush fingers, break toes, and launch the frame. Every firmware change must preserve these invariants:
@ -35,10 +57,14 @@ This is not a toy. 8" hub motors + 36V battery can crush fingers, break toes, an
## Repository Layout
```
firmware/ # STM32 HAL firmware (PlatformIO)
<<<<<<< HEAD
firmware/ # Legacy ESP32/STM32 HAL firmware (PlatformIO, archived)
=======
firmware/ # ESP-IDF firmware (PlatformIO)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
├── src/
│ ├── main.c # Entry point, clock config, main loop
│ ├── icm42688.c # ICM-42688-P SPI driver (backup IMU — currently broken)
│ ├── icm42688.c # QMI8658-P SPI driver (backup IMU — currently broken)
│ ├── bmp280.c # Barometer driver (disabled)
│ └── status.c # LED + buzzer status patterns
├── include/
@ -49,7 +75,7 @@ firmware/ # STM32 HAL firmware (PlatformIO)
│ ├── crsf.h # ELRS CRSF protocol
│ ├── bmp280.h
│ └── status.h
├── lib/USB_CDC/ # USB CDC stack (serial over USB)
├── lib/USB_CDC/ # USB Serial (CH343) stack (serial over USB)
│ ├── src/ # CDC implementation, USB descriptors, PCD config
│ └── include/
└── platformio.ini # Build config
@ -82,16 +108,24 @@ PLATFORM.md # Hardware platform reference
## Hardware Quick Reference
### MAMBA F722S Flight Controller
<<<<<<< HEAD
### ESP32 BALANCE Flight Controller
| Spec | Value |
|------|-------|
| MCU | STM32F722RET6 (Cortex-M7, 216MHz, 512KB flash, 256KB RAM) |
| MCU | ESP32RET6 (Cortex-M7, 216MHz, 512KB flash, 256KB RAM) |
=======
### ESP32-S3 BALANCE Flight Controller
| Spec | Value |
|------|-------|
| MCU | ESP32-S3RET6 (Cortex-M7, 216MHz, 512KB flash, 256KB RAM) |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
| Primary IMU | MPU6000 (WHO_AM_I = 0x68) |
| IMU Bus | SPI1: PA5=SCK, PA6=MISO, PA7=MOSI, CS=PA4 |
| IMU EXTI | PC4 (data ready interrupt) |
| IMU Orientation | CW270 (Betaflight convention) |
| Secondary IMU | ICM-42688-P (on same SPI1, CS unknown — currently non-functional) |
| Secondary IMU | QMI8658-P (on same SPI1, CS unknown — currently non-functional) |
| Betaflight Target | DIAT-MAMBAF722_2022B |
| USB | OTG FS (PA11/PA12), enumerates as /dev/cu.usbmodemSALTY0011 |
| VID/PID | 0x0483/0x5740 |
@ -104,7 +138,7 @@ PLATFORM.md # Hardware platform reference
| UART | Pins | Connected To | Baud |
|------|------|-------------|------|
| USART1 | PA9/PA10 | Jetson Nano | 115200 |
| USART1 | PA9/PA10 | Jetson Orin Nano Super | 115200 |
| USART2 | PA2/PA3 | Hoverboard ESC | 115200 |
| USART3 | PB10/PB11 | ELRS Receiver | 420000 (CRSF) |
| UART4 | — | Spare | — |
@ -125,7 +159,7 @@ PLATFORM.md # Hardware platform reference
| FC board size | ~36mm square |
| Hub motor body | Ø200mm (~8") |
| Motor axle | Ø12mm, 45mm long |
| Jetson Nano | 100×80×29mm, M2.5 holes at 86×58mm |
| Jetson Orin Nano Super | 100×80×29mm, M2.5 holes at 86×58mm |
| RealSense D435i | 90×25×25mm, 1/4-20 tripod mount |
| RPLIDAR A1 | Ø70×41mm, 4× M2.5 on Ø67mm circle |
| Kill switch hole | Ø22mm panel mount |
@ -160,19 +194,27 @@ PLATFORM.md # Hardware platform reference
### Critical Lessons Learned (DON'T REPEAT THESE)
1. **SysTick_Handler with HAL_IncTick() is MANDATORY** — without it, HAL_Delay() and every HAL timeout hangs forever. This bricked us multiple times.
2. **DCache breaks SPI on STM32F7** — disable DCache or use cache-aligned DMA buffers with clean/invalidate. We disable it.
<<<<<<< HEAD
2. **DCache breaks SPI on ESP32** — disable DCache or use cache-aligned DMA buffers with clean/invalidate. We disable it.
=======
2. **DCache breaks SPI on ESP32-S3** — disable DCache or use cache-aligned DMA buffers with clean/invalidate. We disable it.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
3. **`-(int)0 == 0`** — checking `if (-result)` to detect errors doesn't work when result is 0 (success and failure look the same). Always use explicit error codes.
4. **NEVER auto-run untested code on_boot** — we bricked the NSPanel 3x doing this. Test manually first.
5. **USB CDC needs ReceivePacket() primed in CDC_Init** — without it, the OUT endpoint never starts listening. No data reception.
5. **USB Serial (CH343) needs ReceivePacket() primed in CDC_Init** — without it, the OUT endpoint never starts listening. No data reception.
### DFU Reboot (Betaflight Method)
The firmware supports reboot-to-DFU via USB command:
1. Send `R` byte over USB CDC
1. Send `R` byte over USB Serial (CH343)
2. Firmware writes `0xDEADBEEF` to RTC backup register 0
3. `NVIC_SystemReset()` — clean hardware reset
4. On boot, `checkForBootloader()` (called after `HAL_Init()`) reads the magic
5. If magic found: clears it, remaps system memory, jumps to STM32 bootloader at `0x1FF00000`
<<<<<<< HEAD
5. If magic found: clears it, remaps system memory, jumps to ESP32 BALANCE bootloader at `0x1FF00000`
=======
5. If magic found: clears it, remaps system memory, jumps to ESP32-S3 bootloader at `0x1FF00000`
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
6. Board appears as DFU device, ready for `dfu-util` flash
### Build & Flash
@ -198,14 +240,14 @@ Fallback: HSI 16MHz if HSE fails (PLL M=16)
## Current Status & Known Issues
### Working
- USB CDC serial streaming (50Hz JSON: `{"ax":...,"ay":...,"az":...,"gx":...,"gy":...,"gz":...}`)
- USB Serial (CH343) serial streaming (50Hz JSON: `{"ax":...,"ay":...,"az":...,"gx":...,"gy":...,"gz":...}`)
- Clock config with HSE + HSI fallback
- Reboot-to-DFU via USB 'R' command
- LED status patterns (status.c)
- Web UI with WebSerial + Three.js 3D visualization
### Broken / In Progress
- **ICM-42688-P SPI reads return all zeros** — was the original IMU target, but SPI communication completely non-functional despite correct pin config. May be dead silicon. Switched to MPU6000 as primary.
- **QMI8658-P SPI reads return all zeros** — was the original IMU target, but SPI communication completely non-functional despite correct pin config. May be dead silicon. Switched to MPU6000 as primary.
- **MPU6000 driver** — header exists but implementation needs completion
- **PID balance loop** — not yet implemented
- **Hoverboard ESC UART** — protocol defined, driver not written
@ -243,7 +285,7 @@ T:12.3,P:45,L:100,R:-80,S:3\n
// T=tilt°, P=PID output, L/R=motor commands, S=state (0-3)
```
### FC → USB CDC (50Hz JSON)
### FC → USB Serial (CH343) (50Hz JSON)
```json
{"ax":123,"ay":-456,"az":16384,"gx":10,"gy":-5,"gz":3,"t":250,"p":0,"bt":0}
// Raw IMU values (int16), t=temp×10, p=pressure, bt=baro temp

View File

@ -1,6 +1,10 @@
# Face LCD Animation System (Issue #507)
Implements expressive face animations on an STM32 LCD display with 5 core emotions and smooth transitions.
<<<<<<< HEAD
Implements expressive face animations on an ESP32 LCD display with 5 core emotions and smooth transitions.
=======
Implements expressive face animations on an ESP32-S3 LCD display with 5 core emotions and smooth transitions.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
## Features
@ -82,7 +86,11 @@ STATUS → Echo current emotion + idle state
- Colors: Monochrome (1-bit) or RGB565
### Microcontroller
- STM32F7xx (Mamba F722S)
<<<<<<< HEAD
- ESP32xx (ESP32 BALANCE)
=======
- ESP32-S3xx (ESP32-S3 BALANCE)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
- Available UART: USART3 (PB10=TX, PB11=RX)
- Clock: 216 MHz

View File

@ -81,7 +81,7 @@
│ │
│ [RealSense D435i] │ ← Front-facing, angled down ~10°
│ │ Height: ~400mm from ground
│ [Jetson Nano] │ ← Center, in ventilated enclosure
│ [Jetson Orin Nano Super] │ ← Center, in ventilated enclosure
│ [WiFi/4G module] │ Noctua fan draws air through
│ │
│ [Speaker] [LEDs] │ ← Rear: audio feedback + status
@ -173,7 +173,7 @@ PACK1 ═╤═ PACK2 (parallel, XT60)
│ │
│ └── UART TX/RX ──→ Jetson GPIO
├──→ DC-DC 36V→5V ──→ Jetson Nano (barrel jack 5V/4A)
├──→ DC-DC 36V→5V ──→ Jetson Orin Nano Super (barrel jack 5V/4A)
│ ──→ USB hub (sensors)
├──→ DC-DC 36V→12V ──→ LED strips

View File

@ -33,7 +33,7 @@ Self-balancing two-wheeled indoor robot with AI brain.
| Component | Voltage | Current | Power (W) | Notes |
|-----------|---------|---------|-----------|-------|
| Jetson Nano | 5V | 2-4A | 10-20W | AI inference mode: ~15W avg |
| Jetson Orin Nano Super | 5V | 2-4A | 10-20W | AI inference mode: ~15W avg |
| RealSense D435i | 5V (USB) | 0.7A | 3.5W | Depth + RGB streaming |
| RPLIDAR A1M8 | 5V | 0.5A | 2.5W | Spinning at 5.5Hz |
| BNO055 IMU | 3.3V | 0.01A | 0.04W | Negligible |
@ -80,7 +80,7 @@ Self-balancing two-wheeled indoor robot with AI brain.
| Battery pack (1x) | 2500 | Estimated, weigh to verify |
| 2x 8" hub motors | 2400 | ~1200g each with tire |
| ESC board | 150 | Single board |
| Jetson Nano + heatsink | 280 | With Noctua fan |
| Jetson Orin Nano Super + heatsink | 280 | With Noctua fan |
| RealSense D435i | 72 | Very light |
| RPLIDAR A1M8 | 170 | With motor |
| BNO055 breakout | 5 | Tiny |
@ -233,7 +233,7 @@ Self-balancing two-wheeled indoor robot with AI brain.
0mm — Base plate
30mm — Battery shelf (holds pack on its side)
150mm — ESC + DC-DC shelf
250mm — Jetson Nano shelf
250mm — Jetson Orin Nano Super shelf
300mm — BNO055 (attached to spine directly)
370mm — RealSense bracket (front-facing arm)
420mm — LIDAR standoff begins
@ -325,7 +325,7 @@ Self-balancing two-wheeled indoor robot with AI brain.
- [ ] Assemble spine onto base plate
- [ ] Mount battery to lowest shelf (velcro straps)
- [ ] Mount ESC + DC-DC converters
- [ ] Mount Jetson Nano on shelf, connect 5V power
- [ ] Mount Jetson Orin Nano Super on shelf, connect 5V power
- [ ] Wire Jetson UART → ESC UART
- [ ] Install JetPack 4.6 on Jetson (if not already)
- [ ] Write serial bridge: Jetson Python → ESC UART commands

View File

@ -1,6 +1,6 @@
# SaltyLab — Self-Balancing Indoor Bot 🔬
# SAUL-TEE — Self-Balancing Wagon Robot 🔬
Two-wheeled, self-balancing robot for indoor AI/SLAM experiments.
Four-wheel wagon (870×510×550 mm, 23 kg). Full spec: `docs/SAUL-TEE-SYSTEM-REFERENCE.md`
## ⚠️ SAFETY — TOP PRIORITY
@ -32,8 +32,8 @@ Two-wheeled, self-balancing robot for indoor AI/SLAM experiments.
|------|--------|
| 2x 8" pneumatic hub motors (36 PSI) | ✅ Have |
| 1x hoverboard ESC (FOC firmware) | ✅ Have |
| 1x Drone FC (STM32F745 + MPU-6000) | ✅ Have — balance brain |
| 1x Jetson Nano + Noctua fan | ✅ Have |
| 1x Drone FC (ESP32-S3 + QMI8658) | ✅ Have — balance brain |
| 1x Jetson Orin Nano Super + Noctua fan | ✅ Have |
| 1x RealSense D435i | ✅ Have |
| 1x RPLIDAR A1M8 | ✅ Have |
| 1x battery pack (36V) | ✅ Have |
@ -49,20 +49,19 @@ Two-wheeled, self-balancing robot for indoor AI/SLAM experiments.
| 1x BetaFPV ELRS 2.4GHz 1W TX module | ✅ Have — RC control + kill switch |
| 1x ELRS receiver (matching) | ✅ Have — mounts on FC UART |
### Drone FC Details — GEPRC GEP-F7 AIO
- **MCU:** STM32F722RET6 (216MHz Cortex-M7, 512KB flash, 256KB RAM)
- **IMU:** TDK ICM-42688-P (6-axis, 32kHz gyro, ultra-low noise, SPI) ← the good one!
- **Flash:** 8MB Winbond W25Q64 (blackbox, unused)
- **OSD:** AT7456E (unused)
- **4-in-1 ESC:** Built into AIO board (unused — we use hoverboard ESC)
- **DFU mode:** Hold yellow BOOT button while plugging USB
- **Firmware:** Custom balance firmware (PlatformIO + STM32 HAL)
- **UART pads (confirmed from silkscreen):**
- T1/R1 (bottom) → USART1 (PA9/PA10) → Jetson
- T2/R2 (right top) → USART2 (PA2/PA3) → Hoverboard ESC
- T3/R3 (bottom) → USART3 (PB10/PB11) → ELRS receiver
- T4/R4 (bottom) → UART4 → spare
- T5/R5 (right bottom) → UART5 → spare
### ESP32-S3 BALANCE Board Details — Waveshare ESP32-S3 Touch LCD 1.28
- **MCU:** ESP32-S3RET6 (Xtensa LX7 dual-core, 240MHz, 8MB Flash, 512KB SRAM)
- **IMU:** QMI8658 (6-axis, 32kHz gyro, ultra-low noise, SPI) ← the good one!
- **Display:** 1.28" round LCD (GC9A01 driver, 240x240)
- **DFU mode:** Hold BOOT button while plugging USB
- **Firmware:** Custom balance firmware (ESP-IDF / Arduino-ESP32)
- **USB:** USB Serial via CH343 chip
- **UART assignments:**
- UART0 → USB Serial (CH343) → debug/flash
- UART1 → Jetson Orin Nano Super
- UART2 → Hoverboard ESC
- UART3 → ELRS receiver
- UART4/5 → spare
## Architecture
@ -74,7 +73,7 @@ Two-wheeled, self-balancing robot for indoor AI/SLAM experiments.
│ RealSense │ ← Forward-facing depth+RGB
│ D435i │
├──────────────┤
│ Jetson Nano │ ← AI brain: navigation, person tracking
│ Jetson Orin Nano Super │ ← AI brain: navigation, person tracking
│ │ Sends velocity commands via UART
├──────────────┤
│ Drone FC │ ← Balance brain: IMU + PID @ 8kHz
@ -92,145 +91,22 @@ Two-wheeled, self-balancing robot for indoor AI/SLAM experiments.
└─────┘ └─────┘
```
## Self-Balancing Control — Custom Firmware on Drone FC
## Self-Balancing Control — ESP32-S3 BALANCE Board
### Why a Drone FC?
The F745 board is just a premium STM32 dev board with a high-quality IMU (MPU-6000) already soldered on, proper voltage regulation, and multiple UARTs broken out. We write a lean custom balance firmware (~50 lines of C).
> For full system architecture, firmware details, and protocol specs, see
> **docs/SAUL-TEE-SYSTEM-REFERENCE.md**
### Architecture
```
Jetson (speed+steer via UART1)
Drone FC (F745 + MPU-6000)
│ - Reads IMU @ 8kHz (SPI)
│ - Runs PID balance loop
│ - Mixes balance correction + Jetson commands
│ - Outputs speed+steer via UART2
Hoverboard ESC (FOC firmware)
│ - Receives UART commands
│ - Drives hub motors
Left + Right wheels
```
The balance controller runs on the Waveshare ESP32-S3 Touch LCD 1.28 board
(ESP32-S3 BALANCE). It reads the onboard QMI8658 IMU at 8kHz, runs a PID
balance loop, and drives the hoverboard ESC via UART. Jetson Orin Nano Super
sends velocity commands over UART1. ELRS receiver on UART3 provides RC
override and kill-switch capability.
- **No motor outputs used** — FC talks UART directly to hoverboard ESC
- **Custom firmware only** — no third-party flight software
- **Dead motor output irrelevant** — not using any PWM channels
### Wiring
```
Jetson UART1 Drone FC (UART1)
──────────── ────────────────
TX (Pin 8) ──→ RX
RX (Pin 10) ──→ TX
GND ──→ GND
Drone FC (UART2) Hoverboard ESC
──────────────── ──────────────
TX ──→ RX (serial input)
GND ──→ GND
5V (BEC) ←── ESC 5V out (powers FC)
ELRS Receiver Drone FC (UART3)
───────────── ────────────────
TX ──→ RX
RX ←── TX (for telemetry/binding)
GND ──→ GND
5V ←── 5V
```
### Custom Firmware (STM32 C)
```c
// Core balance loop — runs in timer interrupt @ 1-8kHz
void balance_loop(void) {
// 1. Read pitch angle from MPU-6000 (complementary filter)
float pitch = get_pitch_angle(); // SPI read + filter
// 2. Get velocity command from Jetson (updated async via UART1 RX)
float target_speed = jetson_cmd.speed; // -1000 to 1000
float target_steer = jetson_cmd.steer; // -1000 to 1000
// 3. PID on pitch error
// Target angle shifts with speed command (lean forward = go forward)
float target_angle = target_speed * SPEED_TO_ANGLE_FACTOR;
float error = target_angle - pitch;
integral += error * dt;
integral = clamp(integral, -MAX_I, MAX_I); // anti-windup
float derivative = (error - prev_error) / dt;
prev_error = error;
float output = Kp * error + Ki * integral + Kd * derivative;
// 4. Mix balance + steering → hoverboard ESC UART command
int16_t left = clamp(output + target_steer, -1000, 1000);
int16_t right = clamp(output - target_steer, -1000, 1000);
// 5. Send to hoverboard ESC via UART2
send_hoverboard_cmd(left, right);
// 6. Safety: kill motors if tipped beyond recovery
if (fabs(pitch) > MAX_TILT_DEG) {
send_hoverboard_cmd(0, 0);
disarm();
}
// 7. Safety: RC kill switch (ELRS channel, checked every loop)
if (rc_channels.arm_switch == DISARMED) {
send_hoverboard_cmd(0, 0);
disarm();
}
// 8. Safety: kill if Jetson UART heartbeat lost
if (millis() - jetson_last_rx > JETSON_TIMEOUT_MS) {
send_hoverboard_cmd(0, 0);
disarm();
}
// 8. Safety: clamp output to max allowed speed
left = clamp(left, -max_speed_limit, max_speed_limit);
right = clamp(right, -max_speed_limit, max_speed_limit);
}
```
### Hoverboard ESC UART Protocol
```c
typedef struct {
uint16_t start; // 0xABCD
int16_t speed; // -1000 to 1000 (left)
int16_t steer; // -1000 to 1000 (right)
uint16_t checksum; // XOR of all bytes
} HoverboardCmd;
// 115200 baud, send at loop rate
```
### Jetson → FC Protocol (simple custom)
```c
typedef struct {
uint8_t header; // 0xAA
int16_t speed; // -1000 to 1000
int16_t steer; // -1000 to 1000
uint8_t mode; // 0=idle, 1=balance, 2=follow, 3=RC
uint8_t checksum;
} JetsonCmd;
// 115200 baud, ~50Hz from Jetson is plenty
```
### PID Tuning
| Param | Starting Value | Notes |
|-------|---------------|-------|
| Kp | 30-50 | Main balance response |
| Ki | 0.5-2 | Drift correction |
| Kd | 0.5-2 | Damping oscillation |
| Loop rate | 1-8 kHz | Start at 1kHz, increase if needed |
| Max tilt | ±25° | Beyond this = cut motors, require re-arm |
| JETSON_TIMEOUT_MS | 200 | Kill motors if Jetson stops talking |
| max_speed_limit | 100 | Start at 10% (100/1000), increase gradually |
| SPEED_TO_ANGLE_FACTOR | 0.01-0.05 | How much lean per speed unit |
The legacy STM32 firmware (Mamba F722S era) has been archived to
=======
The legacy STM32 firmware (STM32 era) has been archived to
`legacy/stm32/` and is no longer built or deployed.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
## LED Subsystem (ESP32-C3)
@ -280,8 +156,8 @@ GND ──→ Common ground
```
### Dev Tools
- **Flashing:** STM32CubeProgrammer via USB (DFU mode) or SWD
- **IDE:** PlatformIO + STM32 HAL, or STM32CubeIDE
- **Flashing:** ESP32-S3CubeProgrammer via USB (DFU mode) or SWD
- **IDE:** PlatformIO + ESP-IDF, or ESP32-S3CubeIDE
- **Debug:** SWD via ST-Link (or use FC's USB as virtual COM for printf debug)
## Physical Design
@ -348,7 +224,7 @@ GND ──→ Common ground
## Software Stack
### Jetson Nano
### Jetson Orin Nano Super
- **OS:** JetPack 4.6.1 (Ubuntu 18.04)
- **ROS2 Humble** (or Foxy) for:
- `nav2` — navigation stack
@ -375,8 +251,8 @@ GND ──→ Common ground
- [ ] Install hardware kill switch inline with 36V battery (NC — press to kill)
- [ ] Set up ceiling tether point above test area (rated for >15kg)
- [ ] Clear test area: 3m radius, no loose items, shoes on
- [ ] Set up PlatformIO project for STM32F745 (STM32 HAL)
- [ ] Write MPU-6000 SPI driver (read gyro+accel, complementary filter)
- [ ] Set up PlatformIO project for ESP32-S3 (ESP-IDF)
- [ ] Write QMI8658 SPI driver (read gyro+accel, complementary filter)
- [ ] Write PID balance loop with ALL safety checks:
- ±25° tilt cutoff → disarm, require manual re-arm
- Watchdog timer (50ms hardware WDT)

View File

@ -0,0 +1,222 @@
# SAUL-TEE System Reference — SaltyLab ESP32 Architecture
*Authoritative source of truth for hardware, pins, protocols, and CAN assignments.*
*Spec from hal@Orin, 2026-04-04.*
---
## Overview
| Board | Role | MCU | USB chip |
|-------|------|-----|----------|
| **ESP32-S3 BALANCE** | PID balance loop, CAN→VESCs, LCD display | ESP32-S3 | CH343 USB-serial |
| **ESP32-S3 IO** | RC input, motor drivers, sensors, LEDs, peripherals | ESP32-S3 | JTAG USB (native) |
**Robot form factor:** 4-wheel wagon — 870 × 510 × 550 mm, ~23 kg
**Power:** 36 V LiPo, DC-DC → 5 V and 12 V rails
**Orin connection:** CANable2 USB → 500 kbps CAN (same bus as VESCs)
---
## ESP32-S3 BALANCE
### Board
Waveshare ESP32-S3 Touch LCD 1.28
- GC9A01 round 240×240 LCD
- CST816S capacitive touch
- QMI8658 6-axis IMU (accel + gyro, SPI)
- CH343 USB-to-serial chip
### Pin Assignments
| Function | GPIO | Notes |
|----------|------|-------|
| **QMI8658 IMU (SPI)** | | |
| SCK | IO39 | |
| MOSI | IO38 | |
| MISO | IO40 | |
| CS | IO41 | |
| INT1 | IO42 | data-ready interrupt |
| **GC9A01 LCD (shares SPI bus)** | | |
| CS | IO12 | |
| DC | IO11 | |
| RST | IO10 | |
| BL | IO9 | PWM backlight |
| **CST816S Touch (I2C)** | | |
| SDA | IO4 | |
| SCL | IO5 | |
| INT | IO6 | |
| RST | IO7 | |
| **CAN — SN65HVD230 transceiver** | | 500 kbps |
| TX | IO43 | → SN65HVD230 TXD |
| RX | IO44 | ← SN65HVD230 RXD |
| **Inter-board UART (to IO board)** | | 460800 baud |
| TX | IO17 | |
| RX | IO18 | |
### Responsibilities
- Read QMI8658 @ 1 kHz (SPI, INT1-driven)
- Complementary filter → pitch angle
- PID balance loop (configurable Kp / Ki / Kd)
- Send VESC speed commands via CAN (ID 68 = left, ID 56 = right)
- Receive Orin velocity+mode commands via CAN (0x3000x303)
- Receive IO board status (arming, RC, faults) via UART protocol
- Drive GC9A01 LCD: pitch, speed, battery %, error state
- Enforce tilt cutoff at ±25°; IWDG 50 ms timeout
- Publish telemetry on CAN 0x4000x401 at 10 Hz
---
## ESP32-S3 IO
### Board
Bare ESP32-S3 devkit (JTAG USB)
### Pin Assignments
| Function | GPIO | Notes |
|----------|------|-------|
| **TBS Crossfire RC — UART0 (primary)** | | |
| RX | IO44 | CRSF frames from Crossfire RX |
| TX | IO43 | telemetry to Crossfire TX |
| **ELRS failover — UART2** | | active if CRSF absent >100 ms |
| RX | IO16 | |
| TX | IO17 | |
| **BTS7960 Motor Driver — Left** | | |
| RPWM | IO1 | forward PWM |
| LPWM | IO2 | reverse PWM |
| R_EN | IO3 | right enable |
| L_EN | IO4 | left enable |
| **BTS7960 Motor Driver — Right** | | |
| RPWM | IO5 | |
| LPWM | IO6 | |
| R_EN | IO7 | |
| L_EN | IO8 | |
| **I2C bus** | | |
| SDA | IO11 | |
| SCL | IO12 | |
| NFC (PN532 or similar) | I2C | |
| Barometer (BMP280/BMP388) | I2C | |
| ToF (VL53L0X/VL53L1X) | I2C | |
| **WS2812B LEDs** | | |
| Data | IO13 | |
| **Outputs** | | |
| Horn / buzzer | IO14 | PWM tone |
| Headlight | IO15 | PWM or digital |
| Fan | IO16 | (if ELRS not fitted on UART2) |
| **Inputs** | | |
| Arming button | IO9 | active-low, hold 3 s to arm |
| Kill switch sense | IO10 | hardware estop detect |
| **Inter-board UART (to BALANCE board)** | | 460800 baud |
| TX | IO18 | |
| RX | IO21 | |
### Responsibilities
- Parse CRSF frames (TBS Crossfire, primary)
- Parse ELRS frames (failover, activates if no CRSF for >100 ms)
- Drive BTS7960 left/right PWM motor drivers
- Read NFC, barometer, ToF via I2C
- Drive WS2812B LEDs (armed/fault/idle patterns)
- Control horn, headlight, fan, buzzer
- Manage arming: hold button 3 s while upright → send ARM to BALANCE
- Monitor kill switch input → immediate motor off + FAULT frame
- Forward RC + sensor data to BALANCE via binary UART protocol
- Report faults and RC-loss upstream
---
## Inter-Board Binary Protocol (UART @ 460800 baud)
```
[0xAA][LEN][TYPE][PAYLOAD × LEN bytes][CRC8]
```
- `0xAA` — start byte
- `LEN` — payload length in bytes (uint8)
- `TYPE` — message type (uint8)
- `CRC8` — CRC-8/MAXIM over TYPE + PAYLOAD bytes
### IO → BALANCE Messages
| TYPE | Name | Payload | Description |
|------|------|---------|-------------|
| 0x01 | RC_CMD | int16 throttle, int16 steer, uint8 flags | flags: bit0=armed, bit1=kill |
| 0x02 | SENSOR | uint16 tof_mm, int16 baro_delta_pa, uint8 nfc_present | |
| 0x03 | FAULT | uint8 fault_flags | bit0=rc_loss, bit1=motor_fault, bit2=estop |
### BALANCE → IO Messages
| TYPE | Name | Payload | Description |
|------|------|---------|-------------|
| 0x10 | STATE | int16 pitch_x100, int16 pid_out, uint8 error_state | |
| 0x11 | LED_CMD | uint8 pattern, uint8 r, uint8 g, uint8 b | |
| 0x12 | BUZZER | uint8 tone_id, uint16 duration_ms | |
---
## CAN Bus — 500 kbps
### Node Assignments
| Node | CAN ID | Role |
|------|--------|------|
| VESC Left motor | **68** | Receives speed/duty via VESC CAN protocol |
| VESC Right motor | **56** | Receives speed/duty via VESC CAN protocol |
| ESP32-S3 BALANCE | — | Sends VESC commands; publishes telemetry |
| Jetson Orin (CANable2) | — | Sends velocity commands; receives telemetry |
### Frame Table
| CAN ID | Direction | Description | Rate |
|--------|-----------|-------------|------|
| 0x300 | Orin → BALANCE | Velocity cmd: int16 speed_mmps, int16 steer_mrad | 20 Hz |
| 0x301 | Orin → BALANCE | PID tuning: float Kp, float Ki, float Kd (3×4B IEEE-754) | on demand |
| 0x302 | Orin → BALANCE | Mode: uint8 (0=off, 1=balance, 2=manual, 3=estop) | on demand |
| 0x303 | Orin → BALANCE | Config: uint16 tilt_limit_x100, uint16 max_speed_mmps | on demand |
| 0x400 | BALANCE → Orin | Telemetry A: int16 pitch_x100, int16 pid_out, int16 speed_mmps, uint8 state | 10 Hz |
| 0x401 | BALANCE → Orin | Telemetry B: int16 vesc_l_rpm, int16 vesc_r_rpm, uint16 battery_mv, uint8 faults | 10 Hz |
---
## RC Channel Mapping (TBS Crossfire / ELRS CRSF)
| CH | Function | Range (µs) | Notes |
|----|----------|------------|-------|
| 1 | Steer (Roll) | 9882012 | ±100% → ±max steer |
| 2 | Throttle (Pitch) | 9882012 | forward / back speed |
| 3 | Spare | 9882012 | |
| 4 | Spare | 9882012 | |
| 5 | ARM switch | <1500=disarm, >1500=arm | SB on TX |
| 6 | **ESTOP** | <1500=normal, >1500=kill | SC on TX — checked first every loop |
| 7 | Speed limit | 9882012 | maps to 10100% speed cap |
| 8 | Spare | | |
**RC loss:** No valid CRSF frame >100 ms → IO sends FAULT(rc_loss) → BALANCE cuts motors.
---
## Safety Invariants
1. **Motors NEVER spin on power-on** — 3 s button hold required while upright
2. **Tilt cutoff ±25°** — immediate motor zero, manual re-arm required
3. **IWDG 50 ms** — firmware hang → motors cut
4. **ESTOP RC channel** checked first in every loop iteration
5. **Orin CAN timeout 500 ms** → revert to RC-only mode
6. **Speed hard cap** — start at 10%, increase in 10% increments only after stable tethered testing
7. **Never untethered** until stable for 5+ continuous minutes tethered
---
## USB Debug Commands (both boards, serial console)
```
help list commands
status print pitch, PID state, CAN stats, UART stats
pid <Kp> <Ki> <Kd> set PID gains
arm arm (if upright and safe)
disarm disarm immediately
estop emergency stop (requires re-arm)
tilt_limit <deg> set tilt cutoff angle (default 25)
speed_limit <pct> set speed cap percentage (default 10)
can_stats CAN bus counters (tx/rx/errors/busoff)
uart_stats inter-board UART frame counters
reboot soft reboot
```

View File

@ -2,7 +2,7 @@
<html>
<head>
<meta charset="utf-8">
<title>GEPRC GEP-F722-45A AIO — Board Layout</title>
<title>GEPRC GEP-F722-45A AIO — Board Layout (Legacy / Archived)</title>
<style>
* { margin: 0; padding: 0; box-sizing: border-box; }
body { background: #1a1a2e; color: #eee; font-family: 'Courier New', monospace; display: flex; flex-direction: column; align-items: center; padding: 20px; }
@ -112,8 +112,13 @@ h1 { color: #e94560; margin-bottom: 5px; font-size: 1.4em; }
</style>
</head>
<body>
<<<<<<< HEAD
<h1>🤖 GEPRC GEP-F722-45A AIO — SaltyLab Pinout (Legacy / Archived)</h1>
<p class="subtitle">ESP32RET6 + ICM-42688-P | Betaflight target: GEPR-GEPRC_F722_AIO</p>
=======
<h1>🤖 GEPRC GEP-F722-45A AIO — SaltyLab Pinout</h1>
<p class="subtitle">STM32F722RET6 + ICM-42688-P | Betaflight target: GEPR-GEPRC_F722_AIO</p>
<p class="subtitle">ESP32-S3RET6 + ICM-42688-P | Betaflight target: GEPR-GEPRC_F722_AIO</p>
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
<div class="container">
<div class="board-wrap">
@ -125,7 +130,11 @@ h1 { color: #e94560; margin-bottom: 5px; font-size: 1.4em; }
<div class="mount br"></div>
<!-- MCU -->
<div class="mcu"><div class="dot"></div>STM32<br>F722RET6<br>216MHz</div>
<<<<<<< HEAD
<div class="mcu"><div class="dot"></div>ESP32<br>(legacy:<br>F722RET6)</div>
=======
<div class="mcu"><div class="dot"></div>ESP32-S3<br>F722RET6<br>216MHz</div>
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
<!-- IMU -->
<div class="imu">ICM<br>42688</div>
@ -206,7 +215,7 @@ h1 { color: #e94560; margin-bottom: 5px; font-size: 1.4em; }
<h2>🔌 UART Assignments</h2>
<div class="legend-item">
<div class="swatch" style="background:#2196F3"></div>
<span><b>USART1</b> T1/R1 → Jetson Nano</span>
<span><b>USART1</b> T1/R1 → Jetson Orin Nano Super</span>
</div>
<div class="legend-item">
<div class="swatch" style="background:#FF9800"></div>

View File

@ -1,131 +1,155 @@
# SaltyLab Wiring Diagram
# SaltyLab / SAUL-TEE Wiring Reference
## System Overview
> ⚠️ **ARCHITECTURE CHANGE (2026-04-03):** Mamba F722S / STM32 retired.
> New stack: **ESP32-S3 BALANCE** + **ESP32-S3 IO** + VESCs on 500 kbps CAN.
> **Authoritative reference:** [`docs/SAUL-TEE-SYSTEM-REFERENCE.md`](SAUL-TEE-SYSTEM-REFERENCE.md)
> Historical STM32/Mamba wiring below is **obsolete** — retained for reference only.
---
## ~~System Overview~~ (OBSOLETE — see SAUL-TEE-SYSTEM-REFERENCE.md)
```
┌─────────────────────────────────────────────────────────────────────┐
│ ORIN NANO SUPER │
│ (Top Plate — 25W) │
│ │
│ USB-C ──── STM32 CDC (/dev/stm32-bridge, 921600 baud) │
<<<<<<< HEAD
│ USB-A ──── CANable2 USB-CAN adapter (slcan0, 500 kbps) │
│ USB-A ──── ESP32-S3 IO (/dev/esp32-io, 460800 baud) │
=======
│ USB-C ──── ESP32-S3 CDC (/dev/esp32-bridge, 921600 baud) │
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
│ USB-A1 ─── RealSense D435i (USB 3.1) │
│ USB-A2 ─── RPLIDAR A1M8 (via CP2102 adapter, 115200) │
│ USB-C* ─── SIM7600A 4G/LTE modem (ttyUSB0-2, AT cmds + PPP) │
│ USB ─────── Leap Motion Controller (hand/gesture tracking) │
│ CSI-A ──── ArduCam adapter → 2× IMX219 (front + left) │
│ CSI-B ──── ArduCam adapter → 2× IMX219 (rear + right) │
│ CSI-A ──── ArduCam adapter → 2x IMX219 (front + left) │
│ CSI-B ──── ArduCam adapter → 2x IMX219 (rear + right) │
│ M.2 ───── 1TB NVMe SSD │
│ 40-pin ─── ReSpeaker 2-Mic HAT (I2S + I2C, WM8960 codec) │
│ Pin 8 ──┐ │
│ Pin 10 ─┤ UART fallback to FC (ttyTHS0, 921600)
│ Pin 10 ─┤ UART fallback to ESP32-S3 BALANCE (ttyTHS0, 460800)
│ Pin 6 ──┘ GND │
│ │
└─────────────────────────────────────────────────────────────────────┘
│ USB-C (data only) │ UART fallback (3 wires)
│ 921600 baud │ 921600 baud, 3.3V
│ USB-A (CANable2) │ UART fallback (3 wires)
│ SocketCAN slcan0 │ 460800 baud, 3.3V
│ 500 kbps │
▼ ▼
┌─────────────────────────────────────────────────────────────────────┐
│ MAMBA F722S (FC) │
<<<<<<< HEAD
│ ESP32-S3 BALANCE │
│ (Waveshare Touch LCD 1.28, Middle Plate) │
=======
│ ESP32-S3 BALANCE (FC) │
│ (Middle Plate — foam mounted) │
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
│ │
│ USB-C ──── Orin (CDC serial, primary link) │
│ │
│ USART2 (PA2=TX, PA3=RX) ──── Hoverboard ESC (26400 baud) │
│ UART4 (PA0=TX, PA1=RX) ──── ELRS RX (CRSF, 420000 baud) │
│ USART6 (PC6=TX, PC7=RX) ──── Orin UART fallback │
│ UART5 (PC12=TX, PD2=RX) ─── Debug (optional) │
│ │
│ SPI1 ─── MPU6000 IMU (on-board, CW270) │
│ I2C1 ─── BMP280 baro (on-board, disabled) │
│ ADC ──── Battery voltage (PC1) + Current (PC3) │
│ PB3 ──── WS2812B LED strip │
│ PB2 ──── Buzzer │
│ CAN bus ──── CANable2 → Orin (primary link, ISO 11898) │
│ UART0 ──── Orin UART fallback (460800 baud, 3.3V) │
│ UART1 ──── VESC Left (CAN ID 56) via UART/CAN bridge │
│ UART2 ──── VESC Right (CAN ID 68) via UART/CAN bridge │
│ I2C ──── QMI8658 IMU (onboard, 6-DOF accel+gyro) │
│ SPI ──── GC9A01 LCD (onboard, 240x240 round display) │
│ GPIO ──── WS2812B LED strip │
│ GPIO ──── Buzzer │
│ ADC ──── Battery voltage divider │
│ │
└─────────────────────────────────────────────────────────────────────┘
│ USART2 │ UART4
│ PA2=TX → ESC RX │ PA0=TX → ELRS TX
│ PA3=RX ← ESC TX │ PA1=RX ← ELRS RX
│ GND ─── GND │ GND ─── GND
│ CAN bus (ISO 11898) │ UART (460800 baud)
│ 500 kbps │
▼ ▼
┌────────────────────────┐ ┌──────────────────────────┐
│ HOVERBOARD ESC │ │ ELRS 2.4GHz RX │
│ (Bottom Plate) │ │ (beside FC) │
│ VESC Left (ID 56) │ │ VESC Right (ID 68) │
│ (Bottom Plate) │ │ (Bottom Plate) │
│ │ │ │
│ BLDC hub motor │ │ BLDC hub motor │
│ CAN 500 kbps │ │ CAN 500 kbps │
│ FOC current control │ │ FOC current control │
│ VESC Status 1 (0x900) │ │ VESC Status 1 (0x910) │
│ │ │ │
│ 2× BLDC hub motors │ │ CRSF protocol │
│ 26400 baud UART │ │ 420000 baud │
│ Frame: [0xABCD] │ │ BetaFPV 1W TX → RX │
│ [steer][speed][csum] │ │ CH3=speed CH4=steer │
│ │ │ CH5=arm CH6=mode │
└────────────────────────┘ └──────────────────────────┘
┌────┴────┐
▼ ▼
🛞 LEFT RIGHT 🛞
MOTOR MOTOR
│ │
LEFT MOTOR RIGHT MOTOR
```
## Wire-by-Wire Connections
### 1. Orin ↔ FC (Primary: USB CDC)
<<<<<<< HEAD
### 1. Orin <-> ESP32-S3 BALANCE (Primary: CAN Bus via CANable2)
=======
### 1. Orin ↔ FC (Primary: USB Serial (CH343))
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
| From | To | Wire Color | Notes |
|------|----|-----------|-------|
| Orin USB-C port | FC USB-C port | USB cable | Data only, FC powered from 5V bus |
| From | To | Wire | Notes |
|------|----|------|-------|
| Orin USB-A | CANable2 USB | USB cable | SocketCAN slcan0 @ 500 kbps |
| CANable2 CAN-H | ESP32-S3 BALANCE CAN-H | twisted pair | ISO 11898 differential |
| CANable2 CAN-L | ESP32-S3 BALANCE CAN-L | twisted pair | ISO 11898 differential |
- Device: `/dev/ttyACM0` → symlink `/dev/stm32-bridge`
<<<<<<< HEAD
- Interface: SocketCAN `slcan0`, 500 kbps
- Device node: `/dev/canable2` (via udev, symlink to ttyUSBx)
- Protocol: CAN frames --- ORIN_CMD_DRIVE (0x300), ORIN_CMD_MODE (0x301), ORIN_CMD_ESTOP (0x302)
- Telemetry: BALANCE_STATUS (0x400), BALANCE_VESC (0x401), BALANCE_IMU (0x402), BALANCE_BATTERY (0x403)
=======
- Device: `/dev/ttyACM0` → symlink `/dev/esp32-bridge`
- Baud: 921600, 8N1
- Protocol: JSON telemetry (FC→Orin), ASCII commands (Orin→FC)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
### 2. Orin ↔ FC (Fallback: Hardware UART)
### 2. Orin <-> ESP32-S3 BALANCE (Fallback: Hardware UART)
| Orin Pin | Signal | FC Pin | FC Signal |
|----------|--------|--------|-----------|
| Pin 8 | TXD0 | PC7 | USART6 RX |
| Pin 10 | RXD0 | PC6 | USART6 TX |
| Pin 6 | GND | GND | GND |
| Orin Pin | Signal | ESP32-S3 Pin | Notes |
|----------|--------|--------------|-------|
| Pin 8 | TXD0 | GPIO17 (UART0 RX) | Orin TX -> BALANCE RX |
| Pin 10 | RXD0 | GPIO18 (UART0 TX) | Orin RX <- BALANCE TX |
| Pin 6 | GND | GND | Common ground |
- Jetson device: `/dev/ttyTHS0`
- Baud: 921600, 8N1
- Baud: 460800, 8N1
- Voltage: 3.3V both sides (no level shifter needed)
- **Cross-connect:** Orin TX → FC RX, Orin RX ← FC TX
- Cross-connect: Orin TX -> BALANCE RX, Orin RX <- BALANCE TX
### 3. FC ↔ Hoverboard ESC
### 3. Orin <-> ESP32-S3 IO (USB Serial)
| FC Pin | Signal | ESC Pin | Notes |
|--------|--------|---------|-------|
| PA2 | USART2 TX | RX | FC sends speed/steer commands |
| PA3 | USART2 RX | TX | ESC sends feedback (optional) |
| From | To | Notes |
|------|----|-------|
| Orin USB-A | ESP32-S3 IO USB-C | USB cable, /dev/esp32-io |
- Device node: `/dev/esp32-io` (udev symlink)
- Baud: 460800, 8N1
- Protocol: Binary frames `[0xAA][LEN][TYPE][PAYLOAD][CRC8]`
- Use: IO expansion, GPIO control, sensor polling
### 4. ESP32-S3 BALANCE <-> VESC Motors (CAN Bus)
| BALANCE Pin | Signal | VESC Pin | Notes |
|-------------|--------|----------|-------|
| GPIO21 | CAN-H | CAN-H | ISO 11898 differential pair |
| GPIO22 | CAN-L | CAN-L | ISO 11898 differential pair |
| GND | GND | GND | Common ground |
- Baud: 26400, 8N1
- Protocol: Binary frame — `[0xABCD][steer:int16][speed:int16][checksum:uint16]`
- Speed range: -1000 to +1000
- **Keep wires short and twisted** (EMI from ESC)
### 4. FC ↔ ELRS Receiver
| FC Pin | Signal | ELRS Pin | Notes |
|--------|--------|----------|-------|
| PA0 | UART4 TX | RX | Telemetry to TX (optional) |
| PA1 | UART4 RX | TX | CRSF frames from RX |
| GND | GND | GND | Common ground |
| 5V | — | VCC | Power ELRS from 5V bus |
- Baud: 420000 (CRSF protocol)
- Failsafe: disarm after 300ms without frame
- Baud: 500 kbps CAN
- VESC Left: CAN ID 56, VESC Right: CAN ID 68
- Commands: COMM_SET_RPM, COMM_SET_CURRENT, COMM_SET_DUTY
- Telemetry: VESC Status 1 at 50 Hz (RPM, current, duty)
### 5. Power Distribution
```
BATTERY (36V) ──┬── Hoverboard ESC (36V direct)
BATTERY (36V) ──┬── VESC Left (36V direct -> BLDC left motor)
├── VESC Right (36V direct -> BLDC right motor)
├── 5V BEC/regulator ──┬── Orin (USB-C PD or barrel jack)
│ ├── FC (via USB or 5V pad)
│ ├── ELRS RX (5V)
│ ├── ESP32-S3 BALANCE (5V via USB-C)
│ ├── ESP32-S3 IO (5V via USB-C)
│ ├── WS2812B LEDs (5V)
│ └── RPLIDAR (5V via USB)
└── Battery monitor ──── FC ADC (PC1=voltage, PC3=current)
└── Battery monitor ──── ESP32-S3 BALANCE ADC (voltage divider)
```
### 6. Sensors on Orin (USB/CSI)
@ -136,10 +160,39 @@ BATTERY (36V) ──┬── Hoverboard ESC (36V direct)
| RPLIDAR A1M8 | USB-UART | USB-A | `/dev/rplidar` |
| IMX219 front+left | MIPI CSI-2 | CSI-A (J5) | `/dev/video0,2` |
| IMX219 rear+right | MIPI CSI-2 | CSI-B (J8) | `/dev/video4,6` |
| 1TB NVMe | PCIe Gen3 ×4 | M.2 Key M | `/dev/nvme0n1` |
| 1TB NVMe | PCIe Gen3 x4 | M.2 Key M | `/dev/nvme0n1` |
| CANable2 | USB-CAN | USB-A | `/dev/canable2` -> `slcan0` |
## FC UART Summary (MAMBA F722S)
<<<<<<< HEAD
## FC UART Summary (MAMBA F722S — OBSOLETE)
| Interface | Pins | Baud/Rate | Assignment | Notes |
|-----------|------|-----------|------------|-------|
| UART0 | GPIO17=RX, GPIO18=TX | 460800 | Orin UART fallback | 3.3V, cross-connect |
| UART1 | GPIO19=RX, GPIO20=TX | 115200 | Debug serial | Optional |
| CAN (TWAI) | GPIO21=H, GPIO22=L | 500 kbps | CAN bus (VESCs + Orin) | SN65HVD230 transceiver |
| I2C | GPIO4=SDA, GPIO5=SCL | 400 kHz | QMI8658 IMU (addr 0x6B) | Onboard |
| SPI | GPIO36=MOSI, GPIO37=SCLK, GPIO35=CS | 40 MHz | GC9A01 LCD (onboard) | 240x240 round |
| USB CDC | USB-C | 460800 | Orin USB fallback | /dev/esp32-balance |
## CAN Frame ID Map
| CAN ID | Direction | Name | Contents |
|--------|-----------|------|----------|
| 0x300 | Orin -> BALANCE | ORIN_CMD_DRIVE | left_rpm_f32, right_rpm_f32 (8 bytes LE) |
| 0x301 | Orin -> BALANCE | ORIN_CMD_MODE | mode byte (0=IDLE, 1=DRIVE, 2=ESTOP) |
| 0x302 | Orin -> BALANCE | ORIN_CMD_ESTOP | flags byte (bit0=stop, bit1=clear) |
| 0x400 | BALANCE -> Orin | BALANCE_STATUS | pitch x10:i16, motor_cmd:u16, vbat_mv:u16, state:u8, flags:u8 |
| 0x401 | BALANCE -> Orin | BALANCE_VESC | l_rpm x10:i16, r_rpm x10:i16, l_cur x10:i16, r_cur x10:i16 |
| 0x402 | BALANCE -> Orin | BALANCE_IMU | pitch x100:i16, roll x100:i16, yaw x100:i16, ax x100:i16, ay x100:i16, az x100:i16 |
| 0x403 | BALANCE -> Orin | BALANCE_BATTERY | vbat_mv:u16, current_ma:i16, soc_pct:u8 |
| 0x900+ID | VESC Left -> | VESC_STATUS_1 | erpm:i32, current x10:i16, duty x1000:i16 |
| 0x910+ID | VESC Right -> | VESC_STATUS_1 | erpm:i32, current x10:i16, duty x1000:i16 |
VESC Left CAN ID = 56 (0x38), VESC Right CAN ID = 68 (0x44).
=======
## FC UART Summary (ESP32-S3 BALANCE)
| UART | Pins | Baud | Assignment | Notes |
|------|------|------|------------|-------|
@ -149,7 +202,8 @@ BATTERY (36V) ──┬── Hoverboard ESC (36V direct)
| UART4 | PA0=TX, PA1=RX | 420000 | ELRS RX (CRSF) | RC control |
| UART5 | PC12=TX, PD2=RX | 115200 | Debug serial | Optional |
| USART6 | PC6=TX, PC7=RX | 921600 | Jetson UART | Fallback link |
| USB CDC | USB-C | 921600 | Jetson primary | `/dev/stm32-bridge` |
| USB Serial (CH343) | USB-C | 921600 | Jetson primary | `/dev/esp32-bridge` |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
### 7. ReSpeaker 2-Mic HAT (on Orin 40-pin header)
@ -167,57 +221,63 @@ BATTERY (36V) ──┬── Hoverboard ESC (36V direct)
| Pin 2, 4 | 5V | Power |
| Pin 6, 9 | GND | Ground |
- **Codec:** Wolfson WM8960 (I2C addr 0x1A)
- **Mics:** 2× MEMS (left + right) — basic stereo / sound localization
- **Speaker:** 3W class-D amp output (JST connector)
- **Headset:** 3.5mm TRRS jack
- **Requires:** WM8960 device tree overlay for Jetson (community port)
- **Use:** Voice commands (faster-whisper), wake word (openWakeWord), audio feedback, status announcements
- Codec: Wolfson WM8960 (I2C addr 0x1A)
- Mics: 2x MEMS (left + right) --- basic stereo / sound localization
- Speaker: 3W class-D amp output (JST connector)
- Headset: 3.5mm TRRS jack
- Requires: WM8960 device tree overlay for Jetson (community port)
- Use: Voice commands (faster-whisper), wake word (openWakeWord), audio feedback, status announcements
### 8. SIM7600A 4G/LTE HAT (via USB)
| Connection | Detail |
|-----------|--------|
| Interface | USB (micro-B on HAT USB-A/C on Orin) |
| Interface | USB (micro-B on HAT -> USB-A/C on Orin) |
| Device nodes | `/dev/ttyUSB0` (AT), `/dev/ttyUSB1` (PPP/data), `/dev/ttyUSB2` (GPS NMEA) |
| Power | 5V from USB or separate 5V supply (peak 2A during TX) |
| SIM | Nano-SIM slot on HAT |
| Antenna | 4G LTE + GPS/GNSS (external SMA antennas mount high on chassis) |
| Antenna | 4G LTE + GPS/GNSS (external SMA antennas --- mount high on chassis) |
- **Data:** PPP or QMI for internet connectivity
- **GPS/GNSS:** Built-in receiver, NMEA sentences on ttyUSB2 — outdoor positioning
- **AT commands:** `AT+CGPS=1` (enable GPS), `AT+CGPSINFO` (get fix)
- **Connected via USB** (not 40-pin) — avoids UART conflict with FC fallback, flexible antenna placement
- **Use:** Remote telemetry, 4G connectivity outdoors, GPS positioning, remote SSH/control
- Data: PPP or QMI for internet connectivity
- GPS/GNSS: Built-in receiver, NMEA sentences on ttyUSB2 --- outdoor positioning
- AT commands: `AT+CGPS=1` (enable GPS), `AT+CGPSINFO` (get fix)
- Connected via USB (not 40-pin) --- avoids UART conflict with BALANCE fallback, flexible antenna placement
- Use: Remote telemetry, 4G connectivity outdoors, GPS positioning, remote SSH/control
### 10. Leap Motion Controller (USB)
### 9. Leap Motion Controller (USB)
| Connection | Detail |
|-----------|--------|
| Interface | USB 3.0 (micro-B on controller USB-A on Orin) |
| Interface | USB 3.0 (micro-B on controller -> USB-A on Orin) |
| Power | ~0.5W |
| Range | ~80cm, 150° FOV |
| Range | ~80cm, 150 deg FOV |
| SDK | Ultraleap Gemini V5+ (Linux ARM64 support) |
| ROS2 | `leap_motion_ros2` wrapper available |
- **2× IR cameras + 3× IR LEDs** tracks all 10 fingers in 3D, sub-mm precision
- **Mount:** Forward-facing on sensor tower or upward on Orin plate
- **Use:** Gesture control (palm=stop, point=go, fist=arm), hand-following mode, demos
- **Combined with ReSpeaker:** Voice + gesture control with zero hardware in hand
- 2x IR cameras + 3x IR LEDs --- tracks all 10 fingers in 3D, sub-mm precision
- Mount: Forward-facing on sensor tower or upward on Orin plate
- Use: Gesture control (palm=stop, point=go, fist=arm), hand-following mode, demos
- Combined with ReSpeaker: Voice + gesture control with zero hardware in hand
### 11. Power Budget (USB)
### 10. Power Budget (USB)
| Device | Interface | Power Draw |
|--------|-----------|------------|
| STM32 FC (CDC) | USB-C | ~0.5W (data only, FC on 5V bus) |
<<<<<<< HEAD
| CANable2 USB-CAN | USB-A | ~0.5W |
| ESP32-S3 BALANCE | USB-C | ~0.8W (WiFi off) |
| ESP32-S3 IO | USB-C | ~0.5W |
=======
| ESP32-S3 FC (CDC) | USB-C | ~0.5W (data only, FC on 5V bus) |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
| RealSense D435i | USB-A | ~1.5W (3.5W peak) |
| RPLIDAR A1M8 | USB-A | ~2.6W (motor on) |
| SIM7600A | USB | ~1W idle, 3W TX peak |
| Leap Motion | USB | ~0.5W |
| Leap Motion | USB-A | ~0.5W |
| ReSpeaker HAT | 40-pin | ~0.5W |
| **Total USB** | | **~6.5W typical, ~10.5W peak** |
| **Total USB** | | **~7.9W typical, ~11W peak** |
Orin Nano Super delivers up to 25W USB peripherals are well within budget.
Orin Nano Super delivers up to 25W --- USB peripherals are well within budget.
---
@ -225,38 +285,46 @@ Orin Nano Super delivers up to 25W — USB peripherals are well within budget.
```
┌──────────────┐
ELRS TX │ (in your hand)
RC TX │ (in your hand)
│ (2.4GHz) │
└──────┬───────┘
│ radio
┌──────▼───────┐
ELRS RX │ CRSF 420kbaud
RC RX │ CRSF 420kbaud (future)
└──────┬───────┘
│ UART4
│ UART
┌────────────▼────────────┐
│ MAMBA F722S │
<<<<<<< HEAD
│ ESP32-S3 BALANCE │
│ (Waveshare LCD 1.28) │
=======
│ ESP32-S3 BALANCE │
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
│ │
│ MPU6000 → Balance PID │
│ CRSF → Mode Manager │
QMI8658 -> Balance PID
RC -> Mode Manager
│ Safety Monitor │
│ │
└──┬──────────┬───────────┘
USART2 ─────┘ └───── USB CDC / USART6
<<<<<<< HEAD
CAN 500kbps─┘ └───── CAN bus / UART fallback
=======
USART2 ─────┘ └───── USB Serial (CH343) / USART6
26400 baud 921600 baud
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
│ │
▼ ▼
┌────────────────┐ ┌───────────────────┐
│ Hoverboard ESC │ │ Orin Nano Super │
│ │ │ │
│ L motor R motor│ │ SLAM / Nav2 / AI │
│ 🛞 🛞 │ │ Person following │
└────────────────┘ │ Voice commands │
│ 4G telemetry │
└──┬──────────┬───────┘
│ │
┌──────────▼─┐ ┌────▼──────────┐
│ ReSpeaker │ │ SIM7600A │
│ 2-Mic HAT │ │ 4G/LTE + GPS │
│ 🎤 🔊 │ │ 📡 🛰️ │
└────────────┘ └───────────────┘
┌────┴────────────┐ ▼
│ CAN bus (500k) │ ┌───────────────────┐
├─ VESC Left 56 │ │ Orin Nano Super │
└─ VESC Right 68 │ │ │
│ │ │ SLAM / Nav2 / AI │
▼ ▼ │ Person following │
LEFT RIGHT │ Voice commands │
MOTOR MOTOR │ 4G telemetry │
└──┬──────────┬───────┘
│ │
┌──────────▼─┐ ┌────▼──────────┐
│ ReSpeaker │ │ SIM7600A │
│ 2-Mic HAT │ │ 4G/LTE + GPS │
└────────────┘ └───────────────┘
```

View File

@ -2,7 +2,7 @@
# Base: JetPack 6 (L4T R36.2.0) + CUDA 12.x / Ubuntu 22.04
#
# Hardware: Jetson Orin Nano Super 8GB (67 TOPS, 1024-core Ampere)
# Previous: Jetson Nano 4GB (JetPack 4.6 / L4T R32.6.1) — see git history
# Previous: Jetson Orin Nano Super 4GB (JetPack 4.6 / L4T R32.6.1) — see git history
FROM nvcr.io/nvidia/l4t-jetpack:r36.2.0

View File

@ -1,12 +1,12 @@
# Jetson Nano — AI/SLAM Platform Setup
# Jetson Orin Nano Super — AI/SLAM Platform Setup
Self-balancing robot: Jetson Nano dev environment for ROS2 Humble + SLAM stack.
Self-balancing robot: Jetson Orin Nano Super dev environment for ROS2 Humble + SLAM stack.
## Stack
| Component | Version / Part |
|-----------|---------------|
| Platform | Jetson Nano 4GB |
| Platform | Jetson Orin Nano Super 4GB |
| JetPack | 4.6 (L4T R32.6.1, CUDA 10.2) |
| ROS2 | Humble Hawksbill |
| DDS | CycloneDDS |
@ -14,7 +14,11 @@ Self-balancing robot: Jetson Nano dev environment for ROS2 Humble + SLAM stack.
| Nav | Nav2 |
| Depth camera | Intel RealSense D435i |
| LiDAR | RPLIDAR A1M8 |
| MCU bridge | STM32F722 (USB CDC @ 921600) |
<<<<<<< HEAD
| MCU bridge | ESP32 (USB CDC @ 921600) |
=======
| MCU bridge | ESP32-S3 (USB Serial (CH343) @ 921600) |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
## Quick Start
@ -42,7 +46,11 @@ bash scripts/build-and-run.sh shell
```
jetson/
├── Dockerfile # L4T base + ROS2 Humble + SLAM packages
├── docker-compose.yml # Multi-service stack (ROS2, RPLIDAR, D435i, STM32)
<<<<<<< HEAD
├── docker-compose.yml # Multi-service stack (ROS2, RPLIDAR, D435i, ESP32 BALANCE)
=======
├── docker-compose.yml # Multi-service stack (ROS2, RPLIDAR, D435i, ESP32-S3)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
├── README.md # This file
├── docs/
│ ├── pinout.md # GPIO/I2C/UART pinout reference

View File

@ -34,7 +34,11 @@ Recovery behaviors are triggered when Nav2 encounters navigation failures (path
The emergency stop system (Issue #459, `saltybot_emergency` package) runs independently of Nav2 and takes absolute priority.
Recovery behaviors cannot interfere with E-stop because the emergency system operates at the motor driver level on the STM32 firmware.
<<<<<<< HEAD
Recovery behaviors cannot interfere with E-stop because the emergency system operates at the motor driver level on the ESP32 BALANCE firmware.
=======
Recovery behaviors cannot interfere with E-stop because the emergency system operates at the motor driver level on the ESP32-S3 firmware.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
## Behavior Tree Sequence

View File

@ -12,7 +12,11 @@
# /scan — RPLIDAR A1M8 (obstacle layer)
# /camera/depth/color/points — RealSense D435i (voxel layer)
#
# Output: /cmd_vel (Twist) — STM32 bridge consumes this topic.
<<<<<<< HEAD
# Output: /cmd_vel (Twist) — ESP32 bridge consumes this topic.
=======
# Output: /cmd_vel (Twist) — ESP32-S3 bridge consumes this topic.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
bt_navigator:
ros__parameters:

View File

@ -31,7 +31,7 @@ services:
- ./config:/config:ro
devices:
- /dev/rplidar:/dev/rplidar
- /dev/stm32-bridge:/dev/stm32-bridge
- /dev/esp32-bridge:/dev/esp32-bridge
- /dev/bus/usb:/dev/bus/usb
- /dev/i2c-7:/dev/i2c-7
- /dev/video0:/dev/video0
@ -97,13 +97,17 @@ services:
rgb_camera.profile:=640x480x30
"
# ── STM32 bridge node (bidirectional serial<->ROS2) ────────────────────────
stm32-bridge:
<<<<<<< HEAD
# ── ESP32 bridge node (bidirectional serial<->ROS2) ────────────────────────
=======
# ── ESP32-S3 bridge node (bidirectional serial<->ROS2) ────────────────────────
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
esp32-bridge:
image: saltybot/ros2-humble:jetson-orin
build:
context: .
dockerfile: Dockerfile
container_name: saltybot-stm32-bridge
container_name: saltybot-esp32-bridge
restart: unless-stopped
runtime: nvidia
network_mode: host
@ -111,13 +115,13 @@ services:
- ROS_DOMAIN_ID=42
- RMW_IMPLEMENTATION=rmw_cyclonedds_cpp
devices:
- /dev/stm32-bridge:/dev/stm32-bridge
- /dev/esp32-bridge:/dev/esp32-bridge
command: >
bash -c "
source /opt/ros/humble/setup.bash &&
ros2 launch saltybot_bridge bridge.launch.py
mode:=bidirectional
serial_port:=/dev/stm32-bridge
serial_port:=/dev/esp32-bridge
"
# ── 4x IMX219 CSI cameras ──────────────────────────────────────────────────
@ -192,7 +196,7 @@ services:
network_mode: host
depends_on:
- saltybot-ros2
- stm32-bridge
- esp32-bridge
- csi-cameras
environment:
- ROS_DOMAIN_ID=42
@ -208,8 +212,13 @@ services:
"
# -- Remote e-stop bridge (MQTT over 4G -> STM32 CDC) ----------------------
# Subscribes to saltybot/estop MQTT topic. {"kill":true} -> 'E\r\n' to STM32.
<<<<<<< HEAD
# -- Remote e-stop bridge (MQTT over 4G -> ESP32 CDC) ----------------------
# Subscribes to saltybot/estop MQTT topic. {"kill":true} -> 'E\r\n' to ESP32 BALANCE.
=======
# -- Remote e-stop bridge (MQTT over 4G -> ESP32-S3 CDC) ----------------------
# Subscribes to saltybot/estop MQTT topic. {"kill":true} -> 'E\r\n' to ESP32-S3.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
# Cellular watchdog: 5s MQTT drop in AUTO mode -> 'F\r\n' (ESTOP_CELLULAR_TIMEOUT).
remote-estop:
image: saltybot/ros2-humble:jetson-orin
@ -221,12 +230,12 @@ services:
runtime: nvidia
network_mode: host
depends_on:
- stm32-bridge
- esp32-bridge
environment:
- ROS_DOMAIN_ID=42
- RMW_IMPLEMENTATION=rmw_cyclonedds_cpp
devices:
- /dev/stm32-bridge:/dev/stm32-bridge
- /dev/esp32-bridge:/dev/esp32-bridge
volumes:
- ./ros2_ws/src:/ros2_ws/src:rw
- ./config:/config:ro
@ -316,7 +325,7 @@ services:
runtime: nvidia
network_mode: host
depends_on:
- stm32-bridge
- esp32-bridge
environment:
- NVIDIA_VISIBLE_DEVICES=all
- NVIDIA_DRIVER_CAPABILITIES=all,audio

View File

@ -1,5 +1,9 @@
# Jetson Orin Nano Super — GPIO / I2C / UART / CSI Pinout Reference
## Self-Balancing Robot: STM32F722 Bridge + RealSense D435i + RPLIDAR A1M8 + 4× IMX219
<<<<<<< HEAD
## Self-Balancing Robot: ESP32 Bridge + RealSense D435i + RPLIDAR A1M8 + 4× IMX219
=======
## Self-Balancing Robot: ESP32-S3 Bridge + RealSense D435i + RPLIDAR A1M8 + 4× IMX219
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
Last updated: 2026-02-28
JetPack version: 6.x (L4T R36.x / Ubuntu 22.04)
@ -43,21 +47,37 @@ i2cdetect -l
---
## 1. STM32F722 Bridge (USB CDC — Primary)
<<<<<<< HEAD
## 1. ESP32 Bridge (USB CDC — Primary)
The STM32 acts as a real-time motor + IMU controller. Communication is via **USB CDC serial**.
The ESP32 BALANCE acts as a real-time motor + IMU controller. Communication is via **USB CDC serial**.
=======
## 1. ESP32-S3 Bridge (USB Serial (CH343) — Primary)
### USB CDC Connection
The ESP32-S3 acts as a real-time motor + IMU controller. Communication is via **USB Serial (CH343) serial**.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
### USB Serial (CH343) Connection
| Connection | Detail |
|-----------|--------|
| Interface | USB Micro-B on STM32 dev board → USB-A on Jetson |
| Device node | `/dev/ttyACM0` → symlink `/dev/stm32-bridge` (via udev) |
| Baud rate | 921600 (configured in STM32 firmware) |
<<<<<<< HEAD
| Interface | USB on ESP32 BALANCE board → USB-A on Jetson |
| Device node | `/dev/ttyACM0` → symlink `/dev/esp32-bridge` (via udev) |
| Baud rate | 921600 (configured in ESP32 BALANCE firmware) |
=======
| Interface | USB Micro-B on ESP32-S3 dev board → USB-A on Jetson |
| Device node | `/dev/ttyACM0` → symlink `/dev/esp32-bridge` (via udev) |
| Baud rate | 921600 (configured in ESP32-S3 firmware) |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
| Protocol | JSON telemetry RX + ASCII command TX (see bridge docs) |
| Power | Powered via robot 5V bus (data-only via USB) |
### Hardware UART (Fallback — 40-pin header)
| Jetson Pin | Signal | STM32 Pin | Notes |
<<<<<<< HEAD
| Jetson Pin | Signal | ESP32 Pin | Notes |
=======
| Jetson Pin | Signal | ESP32-S3 Pin | Notes |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
|-----------|--------|-----------|-------|
| Pin 8 (TXD0) | TX → | PA10 (UART1 RX) | Cross-connect TX→RX |
| Pin 10 (RXD0) | RX ← | PA9 (UART1 TX) | Cross-connect RX→TX |
@ -65,7 +85,11 @@ The STM32 acts as a real-time motor + IMU controller. Communication is via **USB
**Jetson device node:** `/dev/ttyTHS0`
**Baud rate:** 921600, 8N1
**Voltage level:** 3.3V — both Jetson Orin and STM32F722 are 3.3V GPIO
<<<<<<< HEAD
**Voltage level:** 3.3V — both Jetson Orin and ESP32 are 3.3V GPIO
=======
**Voltage level:** 3.3V — both Jetson Orin and ESP32-S3 are 3.3V GPIO
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
```bash
# Verify UART
@ -75,13 +99,23 @@ sudo usermod -aG dialout $USER
picocom -b 921600 /dev/ttyTHS0
```
**ROS2 topics (STM32 bridge node):**
<<<<<<< HEAD
**ROS2 topics (ESP32 bridge node):**
| ROS2 Topic | Direction | Content |
|-----------|-----------|---------
| `/saltybot/imu` | STM32→Jetson | IMU data (accel, gyro) at 50Hz |
| `/saltybot/balance_state` | STM32→Jetson | Motor cmd, pitch, state |
| `/cmd_vel` | Jetson→STM32 | Velocity commands → `C<spd>,<str>\n` |
| `/saltybot/estop` | Jetson→STM32 | Emergency stop |
| `/saltybot/imu` | ESP32 BALANCE→Jetson | IMU data (accel, gyro) at 50Hz |
| `/saltybot/balance_state` | ESP32 BALANCE→Jetson | Motor cmd, pitch, state |
| `/cmd_vel` | Jetson→ESP32 BALANCE | Velocity commands → `C<spd>,<str>\n` |
| `/saltybot/estop` | Jetson→ESP32 BALANCE | Emergency stop |
=======
**ROS2 topics (ESP32-S3 bridge node):**
| ROS2 Topic | Direction | Content |
|-----------|-----------|---------
| `/saltybot/imu` | ESP32-S3→Jetson | IMU data (accel, gyro) at 50Hz |
| `/saltybot/balance_state` | ESP32-S3→Jetson | Motor cmd, pitch, state |
| `/cmd_vel` | Jetson→ESP32-S3 | Velocity commands → `C<spd>,<str>\n` |
| `/saltybot/estop` | Jetson→ESP32-S3 | Emergency stop |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
---
@ -266,7 +300,11 @@ sudo mkdir -p /mnt/nvme
|------|------|----------|
| USB-A (top, blue) | USB 3.1 Gen 1 | RealSense D435i |
| USB-A (bottom) | USB 2.0 | RPLIDAR (via USB-UART adapter) |
| USB-C | USB 3.1 Gen 1 (+ DP) | STM32 CDC or host flash |
<<<<<<< HEAD
| USB-C | USB 3.1 Gen 1 (+ DP) | ESP32 CDC or host flash |
=======
| USB-C | USB 3.1 Gen 1 (+ DP) | ESP32-S3 CDC or host flash |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
| Micro-USB | Debug/flash | JetPack flash only |
---
@ -277,10 +315,17 @@ sudo mkdir -p /mnt/nvme
|-------------|----------|---------|----------|
| 3 | SDA1 | 3.3V | I2C data (i2c-7) |
| 5 | SCL1 | 3.3V | I2C clock (i2c-7) |
| 8 | TXD0 | 3.3V | UART TX → STM32 (fallback) |
| 10 | RXD0 | 3.3V | UART RX ← STM32 (fallback) |
<<<<<<< HEAD
| 8 | TXD0 | 3.3V | UART TX → ESP32 BALANCE (fallback) |
| 10 | RXD0 | 3.3V | UART RX ← ESP32 BALANCE (fallback) |
| USB-A ×2 | — | 5V | D435i, RPLIDAR |
| USB-C | — | 5V | STM32 CDC |
| USB-C | — | 5V | ESP32 CDC |
=======
| 8 | TXD0 | 3.3V | UART TX → ESP32-S3 (fallback) |
| 10 | RXD0 | 3.3V | UART RX ← ESP32-S3 (fallback) |
| USB-A ×2 | — | 5V | D435i, RPLIDAR |
| USB-C | — | 5V | ESP32-S3 CDC |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
| CSI-A (J5) | MIPI CSI-2 | — | Cameras front + left |
| CSI-B (J8) | MIPI CSI-2 | — | Cameras rear + right |
| M.2 Key M | PCIe Gen3 ×4 | — | NVMe SSD |
@ -298,9 +343,13 @@ Apply stable device names:
KERNEL=="ttyUSB*", ATTRS{idVendor}=="10c4", ATTRS{idProduct}=="ea60", \
SYMLINK+="rplidar", MODE="0666"
# STM32 USB CDC (STMicroelectronics)
<<<<<<< HEAD
# ESP32 USB CDC (STMicroelectronics)
=======
# ESP32-S3 USB Serial (CH343) (STMicroelectronics)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
KERNEL=="ttyACM*", ATTRS{idVendor}=="0483", ATTRS{idProduct}=="5740", \
SYMLINK+="stm32-bridge", MODE="0666"
SYMLINK+="esp32-bridge", MODE="0666"
# Intel RealSense D435i
SUBSYSTEM=="usb", ATTRS{idVendor}=="8086", ATTRS{idProduct}=="0b3a", \

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@ -56,7 +56,11 @@ sudo jtop
|-----------|----------|------------|----------|-----------|-------|
| RealSense D435i | 0.3 | 1.5 | 3.5 | USB 3.1 | Peak during boot/init |
| RPLIDAR A1M8 | 0.4 | 2.6 | 3.0 | USB (UART adapter) | Motor spinning |
| STM32F722 bridge | 0.0 | 0.0 | 0.0 | USB CDC | Self-powered from robot 5V |
<<<<<<< HEAD
| ESP32 bridge | 0.0 | 0.0 | 0.0 | USB CDC | Self-powered from robot 5V |
=======
| ESP32-S3 bridge | 0.0 | 0.0 | 0.0 | USB Serial (CH343) | Self-powered from robot 5V |
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
| 4× IMX219 cameras | 0.2 | 2.0 | 2.4 | MIPI CSI-2 | ~0.5W per camera active |
| **Peripheral Subtotal** | **0.9** | **6.1** | **8.9** | | |
@ -72,7 +76,7 @@ sudo jtop
## Budget Analysis vs Previous Platform
| Metric | Jetson Nano | Jetson Orin Nano Super |
| Metric | Jetson Orin Nano Super | Jetson Orin Nano Super |
|--------|------------|------------------------|
| TDP | 10W | 25W |
| CPU | 4× Cortex-A57 @ 1.43GHz | 6× A78AE @ 1.5GHz |
@ -151,7 +155,11 @@ LiPo 4S (16.8V max)
├─► DC-DC Buck → 5V 6A ──► Jetson Orin barrel jack (30W)
│ (e.g., XL4016E1)
├─► DC-DC Buck → 5V 3A ──► STM32 + logic 5V rail
<<<<<<< HEAD
├─► DC-DC Buck → 5V 3A ──► ESP32 + logic 5V rail
=======
├─► DC-DC Buck → 5V 3A ──► ESP32-S3 + logic 5V rail
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
└─► Hoverboard ESC ──► Hub motors (48V loop)
```

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@ -2,7 +2,7 @@
# Used by both serial_bridge_node (RX-only) and saltybot_cmd_node (bidirectional)
# ── Serial ─────────────────────────────────────────────────────────────────────
# Use /dev/stm32-bridge if udev rule from jetson/docs/pinout.md is applied.
# Use /dev/esp32-bridge if udev rule from jetson/docs/pinout.md is applied.
serial_port: /dev/ttyACM0
baud_rate: 921600
timeout: 0.05 # serial readline timeout (seconds)
@ -11,7 +11,11 @@ reconnect_delay: 2.0 # seconds between reconnect attempts on serial disconne
# ── saltybot_cmd_node (bidirectional) only ─────────────────────────────────────
# Heartbeat: H\n sent every heartbeat_period seconds.
# STM32 reverts steer to 0 after JETSON_HB_TIMEOUT_MS (500ms) without heartbeat.
<<<<<<< HEAD
# ESP32 BALANCE reverts steer to 0 after JETSON_HB_TIMEOUT_MS (500ms) without heartbeat.
=======
# ESP32-S3 reverts steer to 0 after JETSON_HB_TIMEOUT_MS (500ms) without heartbeat.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
heartbeat_period: 0.2 # seconds (= 200ms)
# Twist → ESC command scaling

View File

@ -1,5 +1,9 @@
# cmd_vel_bridge_params.yaml
# Configuration for cmd_vel_bridge_node — Nav2 /cmd_vel → STM32 autonomous drive.
<<<<<<< HEAD
# Configuration for cmd_vel_bridge_node — Nav2 /cmd_vel → ESP32 BALANCE autonomous drive.
=======
# Configuration for cmd_vel_bridge_node — Nav2 /cmd_vel → ESP32-S3 autonomous drive.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
#
# Run with:
# ros2 launch saltybot_bridge cmd_vel_bridge.launch.py
@ -7,14 +11,18 @@
# ros2 launch saltybot_bridge cmd_vel_bridge.launch.py max_linear_vel:=0.3
# ── Serial ─────────────────────────────────────────────────────────────────────
# Use /dev/stm32-bridge if udev rule from jetson/docs/pinout.md is applied.
# Use /dev/esp32-bridge if udev rule from jetson/docs/pinout.md is applied.
serial_port: /dev/ttyACM0
baud_rate: 921600
timeout: 0.05 # serial readline timeout (s)
reconnect_delay: 2.0 # seconds between reconnect attempts
# ── Heartbeat ──────────────────────────────────────────────────────────────────
# STM32 jetson_cmd module reverts steer to 0 after JETSON_HB_TIMEOUT_MS (500ms).
<<<<<<< HEAD
# ESP32 BALANCE jetson_cmd module reverts steer to 0 after JETSON_HB_TIMEOUT_MS (500ms).
=======
# ESP32-S3 jetson_cmd module reverts steer to 0 after JETSON_HB_TIMEOUT_MS (500ms).
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
# Keep heartbeat well below that threshold.
heartbeat_period: 0.2 # seconds (200ms)
@ -50,5 +58,9 @@ ramp_rate: 500 # ESC units/second
# ── Deadman switch ─────────────────────────────────────────────────────────────
# If /cmd_vel is not received for this many seconds, target speed/steer are
# zeroed immediately. The ramp then drives the robot to a stop.
# 500ms matches the STM32 jetson heartbeat timeout for consistency.
<<<<<<< HEAD
# 500ms matches the ESP32 BALANCE jetson heartbeat timeout for consistency.
=======
# 500ms matches the ESP32-S3 jetson heartbeat timeout for consistency.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
cmd_vel_timeout: 0.5 # seconds

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@ -0,0 +1,49 @@
<<<<<<< HEAD:jetson/ros2_ws/src/saltybot_bridge/config/stm32_cmd_params.yaml
# stm32_cmd_params.yaml — Configuration for stm32_cmd_node (ESP32-S3 IO bridge)
# Connects to ESP32-S3 IO board via USB-CDC @ 460800 baud.
# Frame format: [0xAA][LEN][TYPE][PAYLOAD][CRC8]
# Spec: docs/SAUL-TEE-SYSTEM-REFERENCE.md §5
# ── Serial port ────────────────────────────────────────────────────────────────
# Use /dev/esp32-io if udev rule is applied (see jetson/docs/udev-rules.md).
# ESP32-S3 IO appears as USB-JTAG/Serial device; no external UART bridge needed.
serial_port: /dev/esp32-io
baud_rate: 460800
reconnect_delay: 2.0 # seconds between reconnect attempts
# ── Heartbeat ─────────────────────────────────────────────────────────────────
# HEARTBEAT (0x20) sent every heartbeat_period.
# ESP32 IO watchdog fires if no heartbeat for ~500 ms.
heartbeat_period: 0.2 # 200 ms → well within 500 ms watchdog
=======
# esp32_cmd_params.yaml — Configuration for esp32_cmd_node (Issue #119)
# Binary-framed Jetson↔ESP32-S3 bridge at 921600 baud.
# ── Serial port ────────────────────────────────────────────────────────────────
# Use /dev/esp32-bridge if the udev rule is applied:
# SUBSYSTEM=="tty", ATTRS{idVendor}=="0483", ATTRS{idProduct}=="5740",
# SYMLINK+="esp32-bridge", MODE="0660", GROUP="dialout"
serial_port: /dev/ttyACM0
baud_rate: 921600
reconnect_delay: 2.0 # seconds between USB reconnect attempts
# ── Heartbeat ─────────────────────────────────────────────────────────────────
# HEARTBEAT frame sent every heartbeat_period seconds.
# ESP32-S3 fires watchdog and reverts to safe state if no frame received for 500ms.
heartbeat_period: 0.2 # 200ms → well within 500ms ESP32-S3 watchdog
# ── Watchdog (Jetson-side) ────────────────────────────────────────────────────
# If no /cmd_vel message received for watchdog_timeout seconds,
# send SPEED_STEER(0,0) to stop the robot.
watchdog_timeout: 0.5 # 500ms
# ── Twist velocity scaling ────────────────────────────────────────────────────
# speed = clamp(linear.x * speed_scale, -1000, 1000) (m/s → ESC units)
# steer = clamp(angular.z * steer_scale, -1000, 1000) (rad/s → ESC units)
#
# Default: 1 m/s → 1000 ESC units, ±2 rad/s → ±1000 steer.
# Negative steer_scale flips ROS2 CCW+ convention to match ESC steer direction.
# Tune speed_scale to set the physical top speed.
speed_scale: 1000.0
steer_scale: -500.0
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only):jetson/ros2_ws/src/saltybot_bridge/config/esp32_cmd_params.yaml

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@ -1,6 +1,6 @@
remote_estop_node:
ros__parameters:
serial_port: /dev/stm32-bridge
serial_port: /dev/esp32-bridge
baud_rate: 921600
mqtt_host: "mqtt.example.com"
mqtt_port: 1883

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@ -1,30 +0,0 @@
# stm32_cmd_params.yaml — Configuration for stm32_cmd_node (Issue #119)
# Binary-framed Jetson↔STM32 bridge at 921600 baud.
# ── Serial port ────────────────────────────────────────────────────────────────
# Use /dev/stm32-bridge if the udev rule is applied:
# SUBSYSTEM=="tty", ATTRS{idVendor}=="0483", ATTRS{idProduct}=="5740",
# SYMLINK+="stm32-bridge", MODE="0660", GROUP="dialout"
serial_port: /dev/ttyACM0
baud_rate: 921600
reconnect_delay: 2.0 # seconds between USB reconnect attempts
# ── Heartbeat ─────────────────────────────────────────────────────────────────
# HEARTBEAT frame sent every heartbeat_period seconds.
# STM32 fires watchdog and reverts to safe state if no frame received for 500ms.
heartbeat_period: 0.2 # 200ms → well within 500ms STM32 watchdog
# ── Watchdog (Jetson-side) ────────────────────────────────────────────────────
# If no /cmd_vel message received for watchdog_timeout seconds,
# send SPEED_STEER(0,0) to stop the robot.
watchdog_timeout: 0.5 # 500ms
# ── Twist velocity scaling ────────────────────────────────────────────────────
# speed = clamp(linear.x * speed_scale, -1000, 1000) (m/s → ESC units)
# steer = clamp(angular.z * steer_scale, -1000, 1000) (rad/s → ESC units)
#
# Default: 1 m/s → 1000 ESC units, ±2 rad/s → ±1000 steer.
# Negative steer_scale flips ROS2 CCW+ convention to match ESC steer direction.
# Tune speed_scale to set the physical top speed.
speed_scale: 1000.0
steer_scale: -500.0

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@ -6,7 +6,11 @@ Two deployment modes:
1. Full bidirectional (recommended for Nav2):
ros2 launch saltybot_bridge bridge.launch.py mode:=bidirectional
Starts saltybot_cmd_node owns serial port, handles both RX telemetry
and TX /cmd_vel STM32 commands + heartbeat.
<<<<<<< HEAD
and TX /cmd_vel ESP32 BALANCE commands + heartbeat.
=======
and TX /cmd_vel ESP32-S3 commands + heartbeat.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
2. RX-only (telemetry monitor, no drive commands):
ros2 launch saltybot_bridge bridge.launch.py mode:=rx_only
@ -40,7 +44,7 @@ def _launch_nodes(context, *args, **kwargs):
return [Node(
package="saltybot_bridge",
executable="serial_bridge_node",
name="stm32_serial_bridge",
name="esp32_serial_bridge",
output="screen",
parameters=[params],
)]
@ -65,7 +69,11 @@ def generate_launch_description():
DeclareLaunchArgument("mode", default_value="bidirectional",
description="bidirectional | rx_only"),
DeclareLaunchArgument("serial_port", default_value="/dev/ttyACM0",
description="STM32 USB CDC device node"),
<<<<<<< HEAD
description="ESP32 USB CDC device node"),
=======
description="ESP32-S3 USB CDC device node"),
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
DeclareLaunchArgument("baud_rate", default_value="921600"),
DeclareLaunchArgument("speed_scale", default_value="1000.0",
description="m/s → ESC units (linear.x scale)"),

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@ -1,10 +1,18 @@
"""
cmd_vel_bridge.launch.py Nav2 cmd_vel STM32 autonomous drive bridge.
<<<<<<< HEAD
cmd_vel_bridge.launch.py Nav2 cmd_vel ESP32 BALANCE autonomous drive bridge.
=======
cmd_vel_bridge.launch.py Nav2 cmd_vel ESP32-S3 autonomous drive bridge.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Starts cmd_vel_bridge_node, which owns the serial port exclusively and provides:
- /cmd_vel subscription with velocity limits + smooth ramp
- Deadman switch (zero speed if /cmd_vel silent > cmd_vel_timeout)
- Mode gate (drives only when STM32 is in AUTONOMOUS mode, md=2)
<<<<<<< HEAD
- Mode gate (drives only when ESP32 BALANCE is in AUTONOMOUS mode, md=2)
=======
- Mode gate (drives only when ESP32-S3 is in AUTONOMOUS mode, md=2)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
- Telemetry RX /saltybot/imu, /saltybot/balance_state, /diagnostics
- /saltybot/cmd publisher (observability)
@ -72,12 +80,20 @@ def generate_launch_description():
description="Full path to cmd_vel_bridge_params.yaml (overrides inline args)"),
DeclareLaunchArgument(
"serial_port", default_value="/dev/ttyACM0",
description="STM32 USB CDC device node"),
<<<<<<< HEAD
description="ESP32 USB CDC device node"),
=======
description="ESP32-S3 USB CDC device node"),
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
DeclareLaunchArgument(
"baud_rate", default_value="921600"),
DeclareLaunchArgument(
"heartbeat_period",default_value="0.2",
description="Heartbeat interval (s); must be < STM32 HB timeout (0.5s)"),
<<<<<<< HEAD
description="Heartbeat interval (s); must be < ESP32 BALANCE HB timeout (0.5s)"),
=======
description="Heartbeat interval (s); must be < ESP32-S3 HB timeout (0.5s)"),
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
DeclareLaunchArgument(
"max_linear_vel", default_value="0.5",
description="Hard speed cap before scaling (m/s)"),

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@ -0,0 +1,60 @@
<<<<<<< HEAD:jetson/ros2_ws/src/saltybot_bridge/launch/stm32_cmd.launch.py
"""stm32_cmd.launch.py — Launch the ESP32-S3 IO auxiliary bridge node.
Connects to ESP32-S3 IO board via USB-CDC @ 460800 baud (inter-board protocol).
Handles RC monitoring, sensor data, LED/output commands.
Primary drive path uses CAN (can_bridge_node / saltybot_can_node), not this node.
Spec: docs/SAUL-TEE-SYSTEM-REFERENCE.md §5
Usage:
ros2 launch saltybot_bridge stm32_cmd.launch.py
ros2 launch saltybot_bridge stm32_cmd.launch.py serial_port:=/dev/ttyACM0
=======
"""esp32_cmd.launch.py — Launch the binary-framed ESP32-S3 command node (Issue #119).
Usage:
# Default (binary protocol, bidirectional):
ros2 launch saltybot_bridge esp32_cmd.launch.py
# Override serial port:
ros2 launch saltybot_bridge esp32_cmd.launch.py serial_port:=/dev/ttyACM1
# Custom velocity scales:
ros2 launch saltybot_bridge esp32_cmd.launch.py speed_scale:=800.0 steer_scale:=-400.0
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only):jetson/ros2_ws/src/saltybot_bridge/launch/esp32_cmd.launch.py
"""
import os
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import DeclareLaunchArgument
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import Node
def generate_launch_description() -> LaunchDescription:
pkg = get_package_share_directory("saltybot_bridge")
params_file = os.path.join(pkg, "config", "esp32_cmd_params.yaml")
return LaunchDescription([
DeclareLaunchArgument("serial_port", default_value="/dev/esp32-io"),
DeclareLaunchArgument("baud_rate", default_value="460800"),
DeclareLaunchArgument("heartbeat_period", default_value="0.2"),
Node(
package="saltybot_bridge",
executable="esp32_cmd_node",
name="esp32_cmd_node",
output="screen",
emulate_tty=True,
parameters=[
params_file,
{
"serial_port": LaunchConfiguration("serial_port"),
"baud_rate": LaunchConfiguration("baud_rate"),
"heartbeat_period": LaunchConfiguration("heartbeat_period"),
},
],
),
])

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@ -1,52 +0,0 @@
"""stm32_cmd.launch.py — Launch the binary-framed STM32 command node (Issue #119).
Usage:
# Default (binary protocol, bidirectional):
ros2 launch saltybot_bridge stm32_cmd.launch.py
# Override serial port:
ros2 launch saltybot_bridge stm32_cmd.launch.py serial_port:=/dev/ttyACM1
# Custom velocity scales:
ros2 launch saltybot_bridge stm32_cmd.launch.py speed_scale:=800.0 steer_scale:=-400.0
"""
import os
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import DeclareLaunchArgument
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import Node
def generate_launch_description() -> LaunchDescription:
pkg = get_package_share_directory("saltybot_bridge")
params_file = os.path.join(pkg, "config", "stm32_cmd_params.yaml")
return LaunchDescription([
DeclareLaunchArgument("serial_port", default_value="/dev/ttyACM0"),
DeclareLaunchArgument("baud_rate", default_value="921600"),
DeclareLaunchArgument("speed_scale", default_value="1000.0"),
DeclareLaunchArgument("steer_scale", default_value="-500.0"),
DeclareLaunchArgument("watchdog_timeout", default_value="0.5"),
DeclareLaunchArgument("heartbeat_period", default_value="0.2"),
Node(
package="saltybot_bridge",
executable="stm32_cmd_node",
name="stm32_cmd_node",
output="screen",
emulate_tty=True,
parameters=[
params_file,
{
"serial_port": LaunchConfiguration("serial_port"),
"baud_rate": LaunchConfiguration("baud_rate"),
"speed_scale": LaunchConfiguration("speed_scale"),
"steer_scale": LaunchConfiguration("steer_scale"),
"watchdog_timeout": LaunchConfiguration("watchdog_timeout"),
"heartbeat_period": LaunchConfiguration("heartbeat_period"),
},
],
),
])

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@ -2,7 +2,11 @@
uart_bridge.launch.py FCOrin UART bridge (Issue #362)
Launches serial_bridge_node configured for Jetson Orin UART port.
Bridges Flight Controller (STM32F722) telemetry from /dev/ttyTHS1 into ROS2.
<<<<<<< HEAD
Bridges Flight Controller (ESP32) telemetry from /dev/ttyTHS1 into ROS2.
=======
Bridges Flight Controller (ESP32-S3) telemetry from /dev/ttyTHS1 into ROS2.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Published topics (same as USB CDC bridge):
/saltybot/imu sensor_msgs/Imu pitch/roll/yaw as angular velocity
@ -20,7 +24,11 @@ Usage:
Prerequisites:
- Flight Controller connected to /dev/ttyTHS1 @ 921600 baud
- STM32 firmware transmitting JSON telemetry frames (50 Hz)
<<<<<<< HEAD
- ESP32 BALANCE firmware transmitting JSON telemetry frames (50 Hz)
=======
- ESP32-S3 firmware transmitting JSON telemetry frames (50 Hz)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
- ROS2 environment sourced (source install/setup.bash)
Note:

View File

@ -4,9 +4,9 @@
<name>saltybot_bridge</name>
<version>0.1.0</version>
<description>
STM32F722 USB CDC serial bridge for saltybot.
ESP32-S3 USB CDC serial bridge for saltybot.
serial_bridge_node: JSON telemetry RX → sensor_msgs/Imu + diagnostics.
stm32_cmd_node (Issue #119): binary-framed protocol — STX/TYPE/LEN/CRC16/ETX,
esp32_cmd_node (Issue #119): binary-framed protocol — STX/TYPE/LEN/CRC16/ETX,
commands: HEARTBEAT, SPEED_STEER, ARM, SET_MODE, PID_UPDATE;
telemetry: IMU, BATTERY, MOTOR_RPM, ARM_STATE, ERROR; watchdog 500ms.
battery_node (Issue #125): SoC tracking, threshold alerts, SQLite history.

View File

@ -1,6 +1,6 @@
"""battery_node.py — Battery management for saltybot (Issue #125).
Subscribes to /saltybot/telemetry/battery (JSON from stm32_cmd_node) and:
Subscribes to /saltybot/telemetry/battery (JSON from esp32_cmd_node) and:
- Publishes sensor_msgs/BatteryState on /saltybot/battery
- Publishes JSON alerts on /saltybot/battery/alert at threshold crossings
- Reduces speed limit at low SoC via /saltybot/speed_limit (std_msgs/Float32)
@ -14,7 +14,11 @@ Alert levels (SoC thresholds):
5% EMERGENCY publish zero /cmd_vel, disarm, log + alert
SoC source priority:
1. soc_pct field from STM32 BATTERY telemetry (fuel gauge or lookup on STM32)
<<<<<<< HEAD
1. soc_pct field from ESP32 BATTERY telemetry (fuel gauge or lookup on ESP32 BALANCE)
=======
1. soc_pct field from ESP32-S3 BATTERY telemetry (fuel gauge or lookup on ESP32-S3)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
2. Voltage-based lookup table (3S LiPo curve) if soc_pct == 0 and voltage known
Parameters (config/battery_params.yaml):
@ -320,7 +324,11 @@ class BatteryNode(Node):
self._speed_limit_pub.publish(msg)
def _execute_safe_stop(self) -> None:
"""Send zero /cmd_vel and disarm the STM32."""
<<<<<<< HEAD
"""Send zero /cmd_vel and disarm the ESP32 BALANCE."""
=======
"""Send zero /cmd_vel and disarm the ESP32-S3."""
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
self.get_logger().fatal("EMERGENCY: publishing zero /cmd_vel and disarming")
# Publish zero velocity
zero_twist = Twist()

View File

@ -1,5 +1,9 @@
"""
cmd_vel_bridge_node Nav2 /cmd_vel STM32 drive command bridge.
<<<<<<< HEAD
cmd_vel_bridge_node Nav2 /cmd_vel ESP32 BALANCE drive command bridge.
=======
cmd_vel_bridge_node Nav2 /cmd_vel ESP32-S3 drive command bridge.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Extends the basic saltybot_cmd_node with four additions required for safe
autonomous operation on a self-balancing robot:
@ -12,7 +16,11 @@ autonomous operation on a self-balancing robot:
3. Deadman switch if /cmd_vel is silent for cmd_vel_timeout seconds,
zero targets immediately (Nav2 node crash / planner
stall robot coasts to stop rather than running away).
4. Mode gate only issue non-zero drive commands when STM32 reports
<<<<<<< HEAD
4. Mode gate only issue non-zero drive commands when ESP32 BALANCE reports
=======
4. Mode gate only issue non-zero drive commands when ESP32-S3 reports
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
md=2 (AUTONOMOUS). In any other mode (RC_MANUAL,
RC_ASSISTED) Jetson cannot override the RC pilot.
On mode re-entry current ramp state resets to 0 so
@ -20,9 +28,15 @@ autonomous operation on a self-balancing robot:
Serial protocol (C<speed>,<steer>\\n / H\\n same as saltybot_cmd_node):
C<spd>,<str>\\n drive command. speed/steer: -1000..+1000 integers.
H\\n heartbeat. STM32 reverts steer to 0 after 500ms silence.
<<<<<<< HEAD
H\\n heartbeat. ESP32 BALANCE reverts steer to 0 after 500ms silence.
Telemetry (50 Hz from STM32):
Telemetry (50 Hz from ESP32 BALANCE):
=======
H\\n heartbeat. ESP32-S3 reverts steer to 0 after 500ms silence.
Telemetry (50 Hz from ESP32-S3):
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Same RX/publish pipeline as saltybot_cmd_node.
The "md" field (0=MANUAL,1=ASSISTED,2=AUTO) is parsed for the mode gate.
@ -134,7 +148,7 @@ class CmdVelBridgeNode(Node):
self._current_speed = 0 # ramped output actually sent
self._current_steer = 0
self._last_cmd_vel = 0.0 # wall clock (seconds) of last /cmd_vel msg
self._stm32_mode = 0 # parsed "md" field: 0=MANUAL,1=ASSISTED,2=AUTO
self._esp32_mode = 0 # parsed "md" field: 0=MANUAL,1=ASSISTED,2=AUTO
self._last_state = -1
self._frame_count = 0
self._error_count = 0
@ -150,7 +164,11 @@ class CmdVelBridgeNode(Node):
self._open_serial()
# ── Timers ────────────────────────────────────────────────────────────
# Telemetry read at 100 Hz (STM32 sends at 50 Hz)
<<<<<<< HEAD
# Telemetry read at 100 Hz (ESP32 BALANCE sends at 50 Hz)
=======
# Telemetry read at 100 Hz (ESP32-S3 sends at 50 Hz)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
self._read_timer = self.create_timer(0.01, self._read_cb)
# Control loop at 50 Hz: ramp + deadman + mode gate + send
self._control_timer = self.create_timer(1.0 / _CONTROL_HZ, self._control_cb)
@ -225,7 +243,7 @@ class CmdVelBridgeNode(Node):
# Mode gate: in non-AUTONOMOUS mode, zero and reset ramp state so
# re-entry always accelerates smoothly from 0.
if self._stm32_mode != MODE_AUTONOMOUS:
if self._esp32_mode != MODE_AUTONOMOUS:
self._current_speed = 0
self._current_steer = 0
speed, steer = 0, 0
@ -238,7 +256,11 @@ class CmdVelBridgeNode(Node):
speed = self._current_speed
steer = self._current_steer
# Send to STM32
<<<<<<< HEAD
# Send to ESP32 BALANCE
=======
# Send to ESP32-S3
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
frame = f"C{speed},{steer}\n".encode("ascii")
if not self._write(frame):
self.get_logger().warn(
@ -256,7 +278,11 @@ class CmdVelBridgeNode(Node):
# ── Heartbeat TX ──────────────────────────────────────────────────────────
def _heartbeat_cb(self):
"""H\\n keeps STM32 jetson_cmd heartbeat alive regardless of mode."""
<<<<<<< HEAD
"""H\\n keeps ESP32 BALANCE jetson_cmd heartbeat alive regardless of mode."""
=======
"""H\\n keeps ESP32-S3 jetson_cmd heartbeat alive regardless of mode."""
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
self._write(b"H\n")
# ── Telemetry RX ──────────────────────────────────────────────────────────
@ -319,7 +345,7 @@ class CmdVelBridgeNode(Node):
state = int(data["s"])
mode = int(data.get("md", 0)) # 0=MANUAL if not present
self._stm32_mode = mode
self._esp32_mode = mode
self._frame_count += 1
self._publish_imu(pitch_deg, roll_deg, yaw_deg, now)
@ -378,7 +404,11 @@ class CmdVelBridgeNode(Node):
diag.header.stamp = stamp
status = DiagnosticStatus()
status.name = "saltybot/balance_controller"
status.hardware_id = "stm32f722"
<<<<<<< HEAD
status.hardware_id = "esp32"
=======
status.hardware_id = "esp32s322"
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
status.message = f"{state_label} [{mode_label}]"
status.level = (
DiagnosticStatus.OK if state == 1 else
@ -406,11 +436,19 @@ class CmdVelBridgeNode(Node):
status = DiagnosticStatus()
status.level = DiagnosticStatus.ERROR
status.name = "saltybot/balance_controller"
status.hardware_id = "stm32f722"
<<<<<<< HEAD
status.hardware_id = "esp32"
status.message = f"IMU fault errno={errno}"
diag.status.append(status)
self._diag_pub.publish(diag)
self.get_logger().error(f"STM32 IMU fault: errno={errno}")
self.get_logger().error(f"ESP32 BALANCE IMU fault: errno={errno}")
=======
status.hardware_id = "esp32s322"
status.message = f"IMU fault errno={errno}"
diag.status.append(status)
self._diag_pub.publish(diag)
self.get_logger().error(f"ESP32-S3 IMU fault: errno={errno}")
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
# ── Lifecycle ─────────────────────────────────────────────────────────────

View File

@ -1,32 +1,53 @@
"""stm32_cmd_node.py — Full bidirectional binary-framed STM32↔Jetson bridge.
<<<<<<< HEAD:jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/stm32_cmd_node.py
"""stm32_cmd_node.py — Orin ↔ ESP32-S3 IO auxiliary bridge node.
=======
"""esp32_cmd_node.py — Full bidirectional binary-framed ESP32-S3↔Jetson bridge.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only):jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/esp32_cmd_node.py
Issue #119: replaces the ASCII-protocol saltybot_cmd_node with a robust binary
framing protocol (STX/TYPE/LEN/PAYLOAD/CRC16/ETX) at 921600 baud.
Connects to the ESP32-S3 IO board via USB-CDC (/dev/esp32-io) using the
inter-board binary protocol (docs/SAUL-TEE-SYSTEM-REFERENCE.md §5).
TX commands (Jetson STM32):
<<<<<<< HEAD:jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/stm32_cmd_node.py
This node is NOT the primary drive path (that is CAN via can_bridge_node).
It handles auxiliary I/O: RC monitoring, sensor data, LED/output control.
=======
TX commands (Jetson ESP32-S3):
SPEED_STEER 50 Hz from /cmd_vel subscription
HEARTBEAT 200 ms timer (STM32 watchdog fires at 500 ms)
HEARTBEAT 200 ms timer (ESP32-S3 watchdog fires at 500 ms)
ARM via /saltybot/arm service
SET_MODE via /saltybot/set_mode service
PID_UPDATE via /saltybot/pid_update topic
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only):jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/esp32_cmd_node.py
Watchdog: if /cmd_vel is silent for 500 ms, send SPEED_STEER(0,0) and log warning.
Frame format: [0xAA][LEN][TYPE][PAYLOAD][CRC8] @ 460800 baud
RX telemetry (STM32 Jetson):
<<<<<<< HEAD:jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/stm32_cmd_node.py
RX from ESP32 IO:
RC_CHANNELS (0x01) /saltybot/rc_channels (std_msgs/String JSON)
SENSORS (0x02) /saltybot/sensors (std_msgs/String JSON)
=======
RX telemetry (ESP32-S3 Jetson):
IMU /saltybot/imu (sensor_msgs/Imu)
BATTERY /saltybot/telemetry/battery (std_msgs/String JSON)
MOTOR_RPM /saltybot/telemetry/motor_rpm (std_msgs/String JSON)
ARM_STATE /saltybot/arm_state (std_msgs/String JSON)
ERROR /saltybot/error (std_msgs/String JSON)
All frames /diagnostics (diagnostic_msgs/DiagnosticArray)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only):jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/esp32_cmd_node.py
Auto-reconnect: USB disconnect is detected when serial.read() raises; node
continuously retries at reconnect_delay interval.
This node owns /dev/ttyACM0 exclusively do NOT run alongside
serial_bridge_node or saltybot_cmd_node on the same port.
TX to ESP32 IO:
LED_CMD (0x10) /saltybot/leds (std_msgs/String JSON)
OUTPUT_CMD (0x11) /saltybot/outputs (std_msgs/String JSON)
HEARTBEAT (0x20) sent every heartbeat_period (keep IO watchdog alive)
<<<<<<< HEAD:jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/stm32_cmd_node.py
Parameters (config/stm32_cmd_params.yaml):
serial_port /dev/esp32-io
baud_rate 460800
reconnect_delay 2.0
heartbeat_period 0.2 (ESP32 IO watchdog fires at ~500 ms)
=======
Parameters (config/esp32_cmd_params.yaml):
serial_port /dev/ttyACM0
baud_rate 921600
reconnect_delay 2.0 (seconds)
@ -34,12 +55,12 @@ Parameters (config/stm32_cmd_params.yaml):
watchdog_timeout 0.5 (seconds no /cmd_vel send zero-speed)
speed_scale 1000.0 (linear.x m/s ESC units)
steer_scale -500.0 (angular.z rad/s ESC units, neg to flip convention)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only):jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/esp32_cmd_node.py
"""
from __future__ import annotations
import json
import math
import threading
import time
@ -50,119 +71,82 @@ from rclpy.qos import HistoryPolicy, QoSProfile, ReliabilityPolicy
import serial
from diagnostic_msgs.msg import DiagnosticArray, DiagnosticStatus, KeyValue
from geometry_msgs.msg import Twist
from sensor_msgs.msg import Imu
from std_msgs.msg import String
from std_srvs.srv import SetBool, Trigger
<<<<<<< HEAD:jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/stm32_cmd_node.py
from .stm32_protocol import (
BAUD_RATE,
=======
from .esp32_protocol import (
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only):jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/esp32_cmd_node.py
FrameParser,
ImuFrame, BatteryFrame, MotorRpmFrame, ArmStateFrame, ErrorFrame,
encode_heartbeat, encode_speed_steer, encode_arm, encode_set_mode,
encode_pid_update,
RcChannels,
SensorData,
encode_heartbeat,
encode_led_cmd,
encode_output_cmd,
)
# ── Constants ─────────────────────────────────────────────────────────────────
IMU_FRAME_ID = "imu_link"
_ARM_LABEL = {0: "DISARMED", 1: "ARMED", 2: "TILT_FAULT"}
def _clamp(v: float, lo: float, hi: float) -> float:
return max(lo, min(hi, v))
# ── Node ──────────────────────────────────────────────────────────────────────
class Stm32CmdNode(Node):
"""Binary-framed Jetson↔STM32 bridge node."""
<<<<<<< HEAD:jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/stm32_cmd_node.py
"""Orin ↔ ESP32-S3 IO auxiliary bridge node."""
=======
"""Binary-framed Jetson↔ESP32-S3 bridge node."""
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only):jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/esp32_cmd_node.py
def __init__(self) -> None:
super().__init__("stm32_cmd_node")
super().__init__("esp32_cmd_node")
# ── Parameters ────────────────────────────────────────────────────────
self.declare_parameter("serial_port", "/dev/ttyACM0")
self.declare_parameter("baud_rate", 921600)
# ── Parameters ────────────────────────────────────────────────────
self.declare_parameter("serial_port", "/dev/esp32-io")
self.declare_parameter("baud_rate", BAUD_RATE)
self.declare_parameter("reconnect_delay", 2.0)
self.declare_parameter("heartbeat_period", 0.2)
self.declare_parameter("watchdog_timeout", 0.5)
self.declare_parameter("speed_scale", 1000.0)
self.declare_parameter("steer_scale", -500.0)
port = self.get_parameter("serial_port").value
baud = self.get_parameter("baud_rate").value
self._port_name = self.get_parameter("serial_port").value
self._baud = self.get_parameter("baud_rate").value
self._reconnect_delay = self.get_parameter("reconnect_delay").value
self._hb_period = self.get_parameter("heartbeat_period").value
self._wd_timeout = self.get_parameter("watchdog_timeout").value
self._speed_scale = self.get_parameter("speed_scale").value
self._steer_scale = self.get_parameter("steer_scale").value
# ── QoS ───────────────────────────────────────────────────────────────
sensor_qos = QoSProfile(
reliability=ReliabilityPolicy.BEST_EFFORT,
history=HistoryPolicy.KEEP_LAST, depth=10,
)
# ── QoS ───────────────────────────────────────────────────────────
rel_qos = QoSProfile(
reliability=ReliabilityPolicy.RELIABLE,
history=HistoryPolicy.KEEP_LAST, depth=10,
)
# ── Publishers ────────────────────────────────────────────────────────
self._imu_pub = self.create_publisher(Imu, "/saltybot/imu", sensor_qos)
self._arm_pub = self.create_publisher(String, "/saltybot/arm_state", rel_qos)
self._error_pub = self.create_publisher(String, "/saltybot/error", rel_qos)
self._battery_pub = self.create_publisher(String, "/saltybot/telemetry/battery", rel_qos)
self._rpm_pub = self.create_publisher(String, "/saltybot/telemetry/motor_rpm", rel_qos)
self._diag_pub = self.create_publisher(DiagnosticArray, "/diagnostics", rel_qos)
# ── Publishers ────────────────────────────────────────────────────
self._rc_pub = self.create_publisher(String, "/saltybot/rc_channels", rel_qos)
self._sens_pub = self.create_publisher(String, "/saltybot/sensors", rel_qos)
self._diag_pub = self.create_publisher(DiagnosticArray, "/diagnostics", rel_qos)
# ── Subscribers ───────────────────────────────────────────────────────
self._cmd_vel_sub = self.create_subscription(
Twist, "/cmd_vel", self._on_cmd_vel, rel_qos,
)
self._pid_sub = self.create_subscription(
String, "/saltybot/pid_update", self._on_pid_update, rel_qos,
)
# ── Subscriptions ─────────────────────────────────────────────────
self.create_subscription(String, "/saltybot/leds", self._on_leds, rel_qos)
self.create_subscription(String, "/saltybot/outputs", self._on_outputs, rel_qos)
# ── Services ──────────────────────────────────────────────────────────
self._arm_srv = self.create_service(SetBool, "/saltybot/arm", self._svc_arm)
self._mode_srv = self.create_service(SetBool, "/saltybot/set_mode", self._svc_set_mode)
# ── Serial state ──────────────────────────────────────────────────────
self._port_name = port
self._baud = baud
# ── Serial state ──────────────────────────────────────────────────
self._ser: serial.Serial | None = None
self._ser_lock = threading.Lock()
self._parser = FrameParser()
self._ser_lock = threading.Lock()
self._parser = FrameParser()
self._rx_count = 0
# ── TX state ──────────────────────────────────────────────────────────
self._last_speed = 0
self._last_steer = 0
self._last_cmd_t = time.monotonic()
self._watchdog_sent = False # tracks whether we already sent zero
# ── Diagnostics state ──────────────────────────────────────────────────
self._last_arm_state = -1
self._last_battery_mv = 0
self._rx_frame_count = 0
# ── Open serial and start timers ──────────────────────────────────────
# ── Open serial and start timers ──────────────────────────────────
self._open_serial()
# Read at 200 Hz (serial RX thread is better, but timer keeps ROS2 integration clean)
self._read_timer = self.create_timer(0.005, self._read_cb)
# Heartbeat TX
self._read_timer = self.create_timer(0.005, self._read_cb)
self._hb_timer = self.create_timer(self._hb_period, self._heartbeat_cb)
# Watchdog check (fires at 2× watchdog_timeout for quick detection)
self._wd_timer = self.create_timer(self._wd_timeout / 2, self._watchdog_cb)
# Periodic diagnostics
self._diag_timer = self.create_timer(1.0, self._publish_diagnostics)
self._diag_timer = self.create_timer(1.0, self._publish_diagnostics)
self.get_logger().info(
f"stm32_cmd_node started — {port} @ {baud} baud | "
<<<<<<< HEAD:jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/stm32_cmd_node.py
f"stm32_cmd_node started — {self._port_name} @ {self._baud} baud"
=======
f"esp32_cmd_node started — {port} @ {baud} baud | "
f"HB {int(self._hb_period * 1000)}ms | WD {int(self._wd_timeout * 1000)}ms"
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only):jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/esp32_cmd_node.py
)
# ── Serial management ─────────────────────────────────────────────────────
# ── Serial management ─────────────────────────────────────────────────
def _open_serial(self) -> bool:
with self._ser_lock:
@ -170,7 +154,7 @@ class Stm32CmdNode(Node):
self._ser = serial.Serial(
port=self._port_name,
baudrate=self._baud,
timeout=0.005, # non-blocking reads
timeout=0.005,
write_timeout=0.1,
)
self._ser.reset_input_buffer()
@ -185,17 +169,7 @@ class Stm32CmdNode(Node):
self._ser = None
return False
def _close_serial(self) -> None:
with self._ser_lock:
if self._ser and self._ser.is_open:
try:
self._ser.close()
except Exception:
pass
self._ser = None
def _write(self, data: bytes) -> bool:
"""Thread-safe serial write. Returns False if port is not open."""
with self._ser_lock:
if self._ser is None or not self._ser.is_open:
return False
@ -207,16 +181,15 @@ class Stm32CmdNode(Node):
self._ser = None
return False
# ── RX — read callback ────────────────────────────────────────────────────
# ── RX ────────────────────────────────────────────────────────────────
def _read_cb(self) -> None:
"""Read bytes from serial and feed them to the frame parser."""
raw: bytes | None = None
reconnect_needed = False
reconnect = False
with self._ser_lock:
if self._ser is None or not self._ser.is_open:
reconnect_needed = True
reconnect = True
else:
try:
n = self._ser.in_waiting
@ -225,9 +198,9 @@ class Stm32CmdNode(Node):
except serial.SerialException as exc:
self.get_logger().error(f"Serial read error: {exc}")
self._ser = None
reconnect_needed = True
reconnect = True
if reconnect_needed:
if reconnect:
self.get_logger().warn(
"Serial disconnected — will retry",
throttle_duration_sec=self._reconnect_delay,
@ -240,24 +213,41 @@ class Stm32CmdNode(Node):
return
for byte in raw:
frame = self._parser.feed(byte)
if frame is not None:
self._rx_frame_count += 1
self._dispatch_frame(frame)
msg = self._parser.feed(byte)
if msg is not None:
self._rx_count += 1
self._dispatch(msg)
def _dispatch_frame(self, frame) -> None:
"""Route a decoded frame to the appropriate publisher."""
def _dispatch(self, msg) -> None:
now = self.get_clock().now().to_msg()
ts = f"{now.sec}.{now.nanosec:09d}"
if isinstance(frame, ImuFrame):
self._publish_imu(frame, now)
if isinstance(msg, RcChannels):
out = String()
out.data = json.dumps({
"channels": msg.channels,
"source": msg.source,
"ts": ts,
})
self._rc_pub.publish(out)
elif isinstance(frame, BatteryFrame):
self._publish_battery(frame, now)
elif isinstance(msg, SensorData):
out = String()
out.data = json.dumps({
"pressure_pa": msg.pressure_pa,
"temperature_c": msg.temperature_c,
"tof_mm": msg.tof_mm,
"ts": ts,
})
self._sens_pub.publish(out)
elif isinstance(frame, MotorRpmFrame):
self._publish_motor_rpm(frame, now)
elif isinstance(msg, tuple):
type_code, _ = msg
self.get_logger().debug(f"Unknown inter-board type 0x{type_code:02X}")
<<<<<<< HEAD:jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/stm32_cmd_node.py
# ── TX ────────────────────────────────────────────────────────────────
=======
elif isinstance(frame, ArmStateFrame):
self._publish_arm_state(frame, now)
@ -283,7 +273,7 @@ class Stm32CmdNode(Node):
msg.angular_velocity.x = math.radians(frame.pitch_deg)
msg.angular_velocity.y = math.radians(frame.roll_deg)
msg.angular_velocity.z = math.radians(frame.yaw_deg)
cov = math.radians(0.3) ** 2 # ±0.3° noise estimate from STM32 BMI088
cov = math.radians(0.3) ** 2 # ±0.3° noise estimate from ESP32-S3 BMI088
msg.angular_velocity_covariance[0] = cov
msg.angular_velocity_covariance[4] = cov
msg.angular_velocity_covariance[8] = cov
@ -340,7 +330,7 @@ class Stm32CmdNode(Node):
def _publish_error(self, frame: ErrorFrame, stamp) -> None:
self.get_logger().error(
f"STM32 error code=0x{frame.error_code:02X} sub=0x{frame.subcode:02X}"
f"ESP32-S3 error code=0x{frame.error_code:02X} sub=0x{frame.subcode:02X}"
)
payload = {
"error_code": frame.error_code,
@ -368,102 +358,79 @@ class Stm32CmdNode(Node):
"SPEED_STEER dropped — serial not open",
throttle_duration_sec=2.0,
)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only):jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/esp32_cmd_node.py
def _heartbeat_cb(self) -> None:
"""Send HEARTBEAT every heartbeat_period (default 200ms)."""
self._write(encode_heartbeat())
def _watchdog_cb(self) -> None:
"""Send zero-speed if /cmd_vel silent for watchdog_timeout seconds."""
if time.monotonic() - self._last_cmd_t >= self._wd_timeout:
if not self._watchdog_sent:
self.get_logger().warn(
f"No /cmd_vel for {self._wd_timeout:.1f}s — sending zero-speed"
)
self._watchdog_sent = True
self._last_speed = 0
self._last_steer = 0
self._write(encode_speed_steer(0, 0))
def _on_pid_update(self, msg: String) -> None:
"""Parse JSON /saltybot/pid_update and send PID_UPDATE frame."""
def _on_leds(self, msg: String) -> None:
"""Parse JSON {"pattern":N,"r":R,"g":G,"b":B} and send LED_CMD."""
try:
data = json.loads(msg.data)
kp = float(data["kp"])
ki = float(data["ki"])
kd = float(data["kd"])
d = json.loads(msg.data)
frame = encode_led_cmd(
int(d.get("pattern", 0)),
int(d.get("r", 0)),
int(d.get("g", 0)),
int(d.get("b", 0)),
)
except (ValueError, KeyError, json.JSONDecodeError) as exc:
self.get_logger().error(f"Bad PID update JSON: {exc}")
self.get_logger().error(f"Bad /saltybot/leds JSON: {exc}")
return
frame = encode_pid_update(kp, ki, kd)
if self._write(frame):
self.get_logger().info(f"PID update: kp={kp}, ki={ki}, kd={kd}")
else:
self.get_logger().warn("PID_UPDATE dropped — serial not open")
self._write(frame)
# ── Services ──────────────────────────────────────────────────────────────
def _on_outputs(self, msg: String) -> None:
"""Parse JSON {"horn":bool,"buzzer":bool,"headlight":0-255,"fan":0-255}."""
try:
d = json.loads(msg.data)
frame = encode_output_cmd(
bool(d.get("horn", False)),
bool(d.get("buzzer", False)),
int(d.get("headlight", 0)),
int(d.get("fan", 0)),
)
except (ValueError, KeyError, json.JSONDecodeError) as exc:
self.get_logger().error(f"Bad /saltybot/outputs JSON: {exc}")
return
self._write(frame)
def _svc_arm(self, request: SetBool.Request, response: SetBool.Response):
"""SetBool(True) = arm, SetBool(False) = disarm."""
arm = request.data
frame = encode_arm(arm)
ok = self._write(frame)
response.success = ok
response.message = ("ARMED" if arm else "DISARMED") if ok else "serial not open"
self.get_logger().info(
f"ARM service: {'arm' if arm else 'disarm'}{'sent' if ok else 'FAILED'}"
)
return response
def _svc_set_mode(self, request: SetBool.Request, response: SetBool.Response):
"""SetBool: data maps to mode byte (True=1, False=0)."""
mode = 1 if request.data else 0
frame = encode_set_mode(mode)
ok = self._write(frame)
response.success = ok
response.message = f"mode={mode}" if ok else "serial not open"
return response
# ── Diagnostics ───────────────────────────────────────────────────────────
# ── Diagnostics ───────────────────────────────────────────────────────
def _publish_diagnostics(self) -> None:
diag = DiagnosticArray()
diag.header.stamp = self.get_clock().now().to_msg()
status = DiagnosticStatus()
status.name = "saltybot/stm32_cmd_node"
status.hardware_id = "stm32f722"
<<<<<<< HEAD:jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/stm32_cmd_node.py
status.name = "saltybot/esp32_io_bridge"
status.hardware_id = "esp32-s3-io"
=======
status.name = "saltybot/esp32_cmd_node"
status.hardware_id = "esp32s322"
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only):jetson/ros2_ws/src/saltybot_bridge/saltybot_bridge/esp32_cmd_node.py
port_ok = self._ser is not None and self._ser.is_open
if port_ok:
status.level = DiagnosticStatus.OK
status.message = "Serial OK"
else:
status.level = DiagnosticStatus.ERROR
status.message = f"Serial disconnected: {self._port_name}"
wd_age = time.monotonic() - self._last_cmd_t
status.values = [
KeyValue(key="serial_port", value=self._port_name),
KeyValue(key="port_open", value=str(port_ok)),
KeyValue(key="rx_frames", value=str(self._rx_frame_count)),
KeyValue(key="rx_errors", value=str(self._parser.frames_error)),
KeyValue(key="last_speed", value=str(self._last_speed)),
KeyValue(key="last_steer", value=str(self._last_steer)),
KeyValue(key="cmd_vel_age_s", value=f"{wd_age:.2f}"),
KeyValue(key="battery_mv", value=str(self._last_battery_mv)),
KeyValue(key="arm_state", value=_ARM_LABEL.get(self._last_arm_state, "?")),
status.level = DiagnosticStatus.OK if port_ok else DiagnosticStatus.ERROR
status.message = "Serial OK" if port_ok else f"Disconnected: {self._port_name}"
status.values = [
KeyValue(key="serial_port", value=self._port_name),
KeyValue(key="baud_rate", value=str(self._baud)),
KeyValue(key="port_open", value=str(port_ok)),
KeyValue(key="rx_frames", value=str(self._rx_count)),
KeyValue(key="rx_errors", value=str(self._parser.frames_error)),
]
diag.status.append(status)
self._diag_pub.publish(diag)
# ── Lifecycle ─────────────────────────────────────────────────────────────
# ── Lifecycle ─────────────────────────────────────────────────────────
def destroy_node(self) -> None:
# Send zero-speed + disarm on shutdown
self._write(encode_speed_steer(0, 0))
self._write(encode_arm(False))
self._close_serial()
self._write(encode_heartbeat(state=0))
with self._ser_lock:
if self._ser and self._ser.is_open:
try:
self._ser.close()
except Exception:
pass
self._ser = None
super().destroy_node()

View File

@ -1,7 +1,7 @@
"""stm32_protocol.py — Binary frame codec for Jetson↔STM32 communication.
"""esp32_protocol.py — Binary frame codec for Jetson↔ESP32-S3 communication.
Issue #119: defines the binary serial protocol between the Jetson Nano and the
STM32F722 flight controller over USB CDC @ 921600 baud.
Issue #119: defines the binary serial protocol between the Jetson Orin Nano Super and the
ESP32-S3 ESP32-S3 BALANCE over USB CDC @ 921600 baud.
Frame layout (all multi-byte fields are big-endian):
@ -12,14 +12,14 @@ Frame layout (all multi-byte fields are big-endian):
CRC16 covers: TYPE + LEN + PAYLOAD (not STX, ETX, or CRC bytes themselves).
CRC algorithm: CCITT-16, polynomial=0x1021, init=0xFFFF, no final XOR.
Command types (Jetson STM32):
Command types (Jetson ESP32-S3):
0x01 HEARTBEAT no payload (len=0)
0x02 SPEED_STEER int16 speed + int16 steer (len=4) range: -1000..+1000
0x03 ARM uint8 (0=disarm, 1=arm) (len=1)
0x04 SET_MODE uint8 mode (len=1)
0x05 PID_UPDATE float32 kp + ki + kd (len=12)
Telemetry types (STM32 Jetson):
Telemetry types (ESP32-S3 Jetson):
0x10 IMU int16×6: pitch,roll,yaw (×100 deg), ax,ay,az (×100 m/) (len=12)
0x11 BATTERY uint16 voltage_mv + int16 current_ma + uint8 soc_pct (len=5)
0x12 MOTOR_RPM int16 left_rpm + int16 right_rpm (len=4)
@ -27,11 +27,11 @@ Telemetry types (STM32 → Jetson):
0x14 ERROR uint8 error_code + uint8 subcode (len=2)
Usage:
# Encoding (Jetson → STM32)
# Encoding (Jetson → ESP32-S3)
frame = encode_speed_steer(300, -150)
ser.write(frame)
# Decoding (STM32 → Jetson), one byte at a time
# Decoding (ESP32-S3 → Jetson), one byte at a time
parser = FrameParser()
for byte in incoming_bytes:
result = parser.feed(byte)
@ -87,7 +87,7 @@ class ImuFrame:
class BatteryFrame:
voltage_mv: int # millivolts (e.g. 11100 = 11.1 V)
current_ma: int # milliamps (negative = charging)
soc_pct: int # state of charge 0100 (from STM32 fuel gauge or lookup)
soc_pct: int # state of charge 0100 (from ESP32-S3 fuel gauge or lookup)
@dataclass
@ -183,7 +183,7 @@ class ParseError(Exception):
class FrameParser:
"""Byte-by-byte streaming parser for STM32 telemetry frames.
"""Byte-by-byte streaming parser for ESP32-S3 telemetry frames.
Feed individual bytes via feed(); returns a decoded TelemetryFrame (or raw
bytes tuple) when a complete valid frame is received.

View File

@ -1,8 +1,15 @@
"""
remote_estop_node.py -- Remote e-stop bridge: MQTT -> STM32 USB CDC
<<<<<<< HEAD
remote_estop_node.py -- Remote e-stop bridge: MQTT -> ESP32 USB CDC
{"kill": true} -> writes 'E\n' to STM32 (ESTOP_REMOTE, immediate motor cutoff)
{"kill": false} -> writes 'Z\n' to STM32 (clear latch, robot can re-arm)
{"kill": true} -> writes 'E\n' to ESP32 BALANCE (ESTOP_REMOTE, immediate motor cutoff)
{"kill": false} -> writes 'Z\n' to ESP32 BALANCE (clear latch, robot can re-arm)
=======
remote_estop_node.py -- Remote e-stop bridge: MQTT -> ESP32-S3 USB CDC
{"kill": true} -> writes 'E\n' to ESP32-S3 (ESTOP_REMOTE, immediate motor cutoff)
{"kill": false} -> writes 'Z\n' to ESP32-S3 (clear latch, robot can re-arm)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Cellular watchdog: if MQTT link drops for > cellular_timeout_s while in
AUTO mode, automatically sends 'F\n' (ESTOP_CELLULAR_TIMEOUT).
@ -26,7 +33,7 @@ class RemoteEstopNode(Node):
def __init__(self):
super().__init__('remote_estop_node')
self.declare_parameter('serial_port', '/dev/stm32-bridge')
self.declare_parameter('serial_port', '/dev/esp32-bridge')
self.declare_parameter('baud_rate', 921600)
self.declare_parameter('mqtt_host', 'mqtt.example.com')
self.declare_parameter('mqtt_port', 1883)

View File

@ -322,7 +322,11 @@ class SaltybotCanNode(Node):
diag.header.stamp = stamp
st = DiagnosticStatus()
st.name = "saltybot/balance_controller"
st.hardware_id = "stm32f722"
<<<<<<< HEAD
st.hardware_id = "esp32"
=======
st.hardware_id = "esp32s322"
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
st.message = state_label
st.level = (DiagnosticStatus.OK if state == 1 else
DiagnosticStatus.WARN if state == 0 else

View File

@ -1,20 +1,38 @@
"""
saltybot_cmd_node full bidirectional STM32Jetson bridge
<<<<<<< HEAD
saltybot_cmd_node full bidirectional ESP32 BALANCEJetson bridge
=======
saltybot_cmd_node full bidirectional ESP32-S3Jetson bridge
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Combines telemetry RX (from serial_bridge_node) with drive command TX.
Owns /dev/ttyACM0 exclusively do NOT run alongside serial_bridge_node.
RX path (50Hz from STM32):
<<<<<<< HEAD
RX path (50Hz from ESP32 BALANCE):
JSON telemetry /saltybot/imu, /saltybot/balance_state, /diagnostics
TX path:
/cmd_vel (geometry_msgs/Twist) C<speed>,<steer>\\n STM32
Heartbeat timer (200ms) H\\n STM32
/cmd_vel (geometry_msgs/Twist) C<speed>,<steer>\\n ESP32 BALANCE
Heartbeat timer (200ms) H\\n ESP32 BALANCE
Protocol:
H\\n heartbeat. STM32 reverts steer to 0 if gap > 500ms.
H\\n heartbeat. ESP32 BALANCE reverts steer to 0 if gap > 500ms.
C<spd>,<str>\\n drive command. speed/steer: -1000..+1000 integers.
C command also refreshes STM32 heartbeat timer.
C command also refreshes ESP32 BALANCE heartbeat timer.
=======
RX path (50Hz from ESP32-S3):
JSON telemetry /saltybot/imu, /saltybot/balance_state, /diagnostics
TX path:
/cmd_vel (geometry_msgs/Twist) C<speed>,<steer>\\n ESP32-S3
Heartbeat timer (200ms) H\\n ESP32-S3
Protocol:
H\\n heartbeat. ESP32-S3 reverts steer to 0 if gap > 500ms.
C<spd>,<str>\\n drive command. speed/steer: -1000..+1000 integers.
C command also refreshes ESP32-S3 heartbeat timer.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Twist mapping (configurable via ROS2 params):
speed = clamp(linear.x * speed_scale, -1000, 1000)
@ -100,7 +118,11 @@ class SaltybotCmdNode(Node):
self._open_serial()
# ── Timers ────────────────────────────────────────────────────────────
# Telemetry read at 100Hz (STM32 sends at 50Hz)
<<<<<<< HEAD
# Telemetry read at 100Hz (ESP32 BALANCE sends at 50Hz)
=======
# Telemetry read at 100Hz (ESP32-S3 sends at 50Hz)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
self._read_timer = self.create_timer(0.01, self._read_cb)
# Heartbeat TX at configured period (default 200ms)
self._hb_timer = self.create_timer(self._hb_period, self._heartbeat_cb)
@ -266,7 +288,11 @@ class SaltybotCmdNode(Node):
diag.header.stamp = stamp
status = DiagnosticStatus()
status.name = "saltybot/balance_controller"
status.hardware_id = "stm32f722"
<<<<<<< HEAD
status.hardware_id = "esp32"
=======
status.hardware_id = "esp32s322"
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
status.message = state_label
if state == 1:
status.level = DiagnosticStatus.OK
@ -294,11 +320,19 @@ class SaltybotCmdNode(Node):
status = DiagnosticStatus()
status.level = DiagnosticStatus.ERROR
status.name = "saltybot/balance_controller"
status.hardware_id = "stm32f722"
<<<<<<< HEAD
status.hardware_id = "esp32"
status.message = f"IMU fault errno={errno}"
diag.status.append(status)
self._diag_pub.publish(diag)
self.get_logger().error(f"STM32 IMU fault: errno={errno}")
self.get_logger().error(f"ESP32 BALANCE IMU fault: errno={errno}")
=======
status.hardware_id = "esp32s322"
status.message = f"IMU fault errno={errno}"
diag.status.append(status)
self._diag_pub.publish(diag)
self.get_logger().error(f"ESP32-S3 IMU fault: errno={errno}")
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
# ── TX — command send ─────────────────────────────────────────────────────
@ -316,7 +350,11 @@ class SaltybotCmdNode(Node):
)
def _heartbeat_cb(self):
"""Send H\\n heartbeat. STM32 reverts steer to 0 if gap > 500ms."""
<<<<<<< HEAD
"""Send H\\n heartbeat. ESP32 BALANCE reverts steer to 0 if gap > 500ms."""
=======
"""Send H\\n heartbeat. ESP32-S3 reverts steer to 0 if gap > 500ms."""
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
self._write(b"H\n")
# ── Lifecycle ─────────────────────────────────────────────────────────────

View File

@ -1,6 +1,10 @@
"""
saltybot_bridge serial_bridge_node
STM32F722 USB CDC ROS2 topic publisher
<<<<<<< HEAD
ESP32 USB CDC ROS2 topic publisher
=======
ESP32-S3 USB CDC ROS2 topic publisher
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Telemetry frame (50 Hz, newline-delimited JSON):
{"p":<pitch×10>,"r":<roll×10>,"e":<err×10>,"ig":<integral×10>,
@ -29,7 +33,11 @@ from sensor_msgs.msg import Imu
from std_msgs.msg import String
from diagnostic_msgs.msg import DiagnosticArray, DiagnosticStatus, KeyValue
# Balance state labels matching STM32 balance_state_t enum
<<<<<<< HEAD
# Balance state labels matching ESP32 BALANCE balance_state_t enum
=======
# Balance state labels matching ESP32-S3 balance_state_t enum
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
_STATE_LABEL = {0: "DISARMED", 1: "ARMED", 2: "TILT_FAULT"}
# Sensor frame_id published in Imu header
@ -38,7 +46,7 @@ IMU_FRAME_ID = "imu_link"
class SerialBridgeNode(Node):
def __init__(self):
super().__init__("stm32_serial_bridge")
super().__init__("esp32_serial_bridge")
# ── Parameters ────────────────────────────────────────────────────────
self.declare_parameter("serial_port", "/dev/ttyACM0")
@ -83,7 +91,11 @@ class SerialBridgeNode(Node):
# ── Open serial and start read timer ──────────────────────────────────
self._open_serial()
# Poll at 100 Hz — STM32 sends at 50 Hz, so we never miss a frame
<<<<<<< HEAD
# Poll at 100 Hz — ESP32 BALANCE sends at 50 Hz, so we never miss a frame
=======
# Poll at 100 Hz — ESP32-S3 sends at 50 Hz, so we never miss a frame
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
self._timer = self.create_timer(0.01, self._read_cb)
self.get_logger().info(
@ -117,7 +129,11 @@ class SerialBridgeNode(Node):
def write_serial(self, data: bytes) -> bool:
"""
Send raw bytes to STM32 over the open serial port.
<<<<<<< HEAD
Send raw bytes to ESP32 BALANCE over the open serial port.
=======
Send raw bytes to ESP32-S3 over the open serial port.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Returns False if port is not open (caller should handle gracefully).
Note: for bidirectional use prefer saltybot_cmd_node which owns TX natively.
"""
@ -206,7 +222,11 @@ class SerialBridgeNode(Node):
"""
Publish sensor_msgs/Imu.
The STM32 IMU gives Euler angles (pitch/roll from accelerometer+gyro
<<<<<<< HEAD
The ESP32 BALANCE IMU gives Euler angles (pitch/roll from accelerometer+gyro
=======
The ESP32-S3 IMU gives Euler angles (pitch/roll from accelerometer+gyro
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
fusion, yaw from gyro integration). We publish them as angular_velocity
for immediate use by slam_toolbox / robot_localization.
@ -264,7 +284,11 @@ class SerialBridgeNode(Node):
diag.header.stamp = stamp
status = DiagnosticStatus()
status.name = "saltybot/balance_controller"
status.hardware_id = "stm32f722"
<<<<<<< HEAD
status.hardware_id = "esp32"
=======
status.hardware_id = "esp32s322"
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
status.message = state_label
if state == 1: # ARMED
@ -293,11 +317,19 @@ class SerialBridgeNode(Node):
status = DiagnosticStatus()
status.level = DiagnosticStatus.ERROR
status.name = "saltybot/balance_controller"
status.hardware_id = "stm32f722"
<<<<<<< HEAD
status.hardware_id = "esp32"
status.message = f"IMU fault errno={errno}"
diag.status.append(status)
self._diag_pub.publish(diag)
self.get_logger().error(f"STM32 reported IMU fault: errno={errno}")
self.get_logger().error(f"ESP32 BALANCE reported IMU fault: errno={errno}")
=======
status.hardware_id = "esp32s322"
status.message = f"IMU fault errno={errno}"
diag.status.append(status)
self._diag_pub.publish(diag)
self.get_logger().error(f"ESP32-S3 reported IMU fault: errno={errno}")
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
def destroy_node(self):
self._close_serial()

View File

@ -13,7 +13,7 @@ setup(
"launch/bridge.launch.py",
"launch/cmd_vel_bridge.launch.py",
"launch/remote_estop.launch.py",
"launch/stm32_cmd.launch.py",
"launch/esp32_cmd.launch.py",
"launch/battery.launch.py",
"launch/uart_bridge.launch.py",
]),
@ -21,7 +21,7 @@ setup(
"config/bridge_params.yaml",
"config/cmd_vel_bridge_params.yaml",
"config/estop_params.yaml",
"config/stm32_cmd_params.yaml",
"config/esp32_cmd_params.yaml",
"config/battery_params.yaml",
]),
],
@ -29,7 +29,11 @@ setup(
zip_safe=True,
maintainer="sl-jetson",
maintainer_email="sl-jetson@saltylab.local",
description="STM32 USB CDC → ROS2 serial bridge for saltybot",
<<<<<<< HEAD
description="ESP32 USB CDC → ROS2 serial bridge for saltybot",
=======
description="ESP32-S3 USB CDC → ROS2 serial bridge for saltybot",
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
license="MIT",
tests_require=["pytest"],
entry_points={
@ -41,8 +45,13 @@ setup(
# Nav2 cmd_vel bridge: velocity limits + ramp + deadman + mode gate
"cmd_vel_bridge_node = saltybot_bridge.cmd_vel_bridge_node:main",
"remote_estop_node = saltybot_bridge.remote_estop_node:main",
# Binary-framed STM32 command node (Issue #119)
<<<<<<< HEAD
# Binary-framed ESP32 BALANCE command node (Issue #119)
"stm32_cmd_node = saltybot_bridge.stm32_cmd_node:main",
=======
# Binary-framed ESP32-S3 command node (Issue #119)
"esp32_cmd_node = saltybot_bridge.esp32_cmd_node:main",
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
# Battery management node (Issue #125)
"battery_node = saltybot_bridge.battery_node:main",
# Production CAN bridge: FC telemetry RX + /cmd_vel TX over CAN (Issues #680, #672, #685)

View File

@ -1,5 +1,9 @@
"""
Unit tests for JetsonSTM32 command serialization logic.
<<<<<<< HEAD
Unit tests for JetsonESP32 BALANCE command serialization logic.
=======
Unit tests for JetsonESP32-S3 command serialization logic.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Tests Twistspeed/steer conversion and frame formatting.
Run with: pytest jetson/ros2_ws/src/saltybot_bridge/test/test_cmd.py
"""

View File

@ -139,10 +139,10 @@ class TestModeGate:
MODE_ASSISTED = 1
MODE_AUTONOMOUS = 2
def _apply_mode_gate(self, stm32_mode, current_speed, current_steer,
def _apply_mode_gate(self, esp32_mode, current_speed, current_steer,
target_speed, target_steer, step=10):
"""Mirror of _control_cb mode gate logic."""
if stm32_mode != self.MODE_AUTONOMOUS:
if esp32_mode != self.MODE_AUTONOMOUS:
# Reset ramp state, send zero
return 0, 0, 0, 0 # (current_speed, current_steer, sent_speed, sent_steer)
new_s = _ramp_toward(current_speed, target_speed, step)

View File

@ -1,4 +1,4 @@
"""test_stm32_cmd_node.py — Unit tests for Stm32CmdNode with mock serial port.
"""test_esp32_cmd_node.py — Unit tests for Stm32CmdNode with mock serial port.
Tests:
- Serial open/close lifecycle
@ -12,7 +12,7 @@ Tests:
- Zero-speed sent on node shutdown
- CRC errors counted correctly
Run with: pytest test/test_stm32_cmd_node.py -v
Run with: pytest test/test_esp32_cmd_node.py -v
No ROS2 runtime required uses mock Node infrastructure.
"""
@ -29,7 +29,7 @@ import pytest
sys.path.insert(0, os.path.join(os.path.dirname(__file__), ".."))
from saltybot_bridge.stm32_protocol import (
from saltybot_bridge.esp32_protocol import (
STX, ETX, CmdType, TelType,
encode_speed_steer, encode_heartbeat, encode_arm, encode_pid_update,
_build_frame, _crc16_ccitt,
@ -219,10 +219,10 @@ class TestMockSerialTX:
class TestMockSerialRX:
"""Test RX parsing path using MockSerial with pre-loaded telemetry data."""
from saltybot_bridge.stm32_protocol import FrameParser
from saltybot_bridge.esp32_protocol import FrameParser
def test_rx_imu_frame(self):
from saltybot_bridge.stm32_protocol import FrameParser, ImuFrame
from saltybot_bridge.esp32_protocol import FrameParser, ImuFrame
raw = _imu_frame_bytes(pitch=500, roll=-200, yaw=100, ax=0, ay=0, az=981)
ms = MockSerial(rx_data=raw)
parser = FrameParser()
@ -241,7 +241,7 @@ class TestMockSerialRX:
assert f.accel_z == pytest.approx(9.81)
def test_rx_battery_frame(self):
from saltybot_bridge.stm32_protocol import FrameParser, BatteryFrame
from saltybot_bridge.esp32_protocol import FrameParser, BatteryFrame
raw = _battery_frame_bytes(v_mv=10500, i_ma=1200, soc=45)
ms = MockSerial(rx_data=raw)
parser = FrameParser()
@ -257,7 +257,7 @@ class TestMockSerialRX:
assert f.soc_pct == 45
def test_rx_multiple_frames_in_one_read(self):
from saltybot_bridge.stm32_protocol import FrameParser
from saltybot_bridge.esp32_protocol import FrameParser
raw = (_imu_frame_bytes() + _arm_state_frame_bytes() + _battery_frame_bytes())
ms = MockSerial(rx_data=raw)
parser = FrameParser()
@ -271,7 +271,7 @@ class TestMockSerialRX:
assert parser.frames_error == 0
def test_rx_bad_crc_counted_as_error(self):
from saltybot_bridge.stm32_protocol import FrameParser
from saltybot_bridge.esp32_protocol import FrameParser
raw = bytearray(_arm_state_frame_bytes(state=1))
raw[-3] ^= 0xFF # corrupt CRC
ms = MockSerial(rx_data=bytes(raw))
@ -282,7 +282,7 @@ class TestMockSerialRX:
assert parser.frames_error == 1
def test_rx_resync_after_corrupt_byte(self):
from saltybot_bridge.stm32_protocol import FrameParser, ArmStateFrame
from saltybot_bridge.esp32_protocol import FrameParser, ArmStateFrame
garbage = b"\xDE\xAD\x00\x00"
valid = _arm_state_frame_bytes(state=1)
ms = MockSerial(rx_data=garbage + valid)

View File

@ -1,4 +1,4 @@
"""test_stm32_protocol.py — Unit tests for binary STM32 frame codec.
"""test_esp32_protocol.py — Unit tests for binary ESP32-S3 frame codec.
Tests:
- CRC16-CCITT correctness
@ -12,7 +12,7 @@ Tests:
- Speed/steer clamping in encode_speed_steer
- Round-trip encode decode for all known telemetry types
Run with: pytest test/test_stm32_protocol.py -v
Run with: pytest test/test_esp32_protocol.py -v
"""
from __future__ import annotations
@ -25,7 +25,7 @@ import os
# ── Path setup (no ROS2 install needed) ──────────────────────────────────────
sys.path.insert(0, os.path.join(os.path.dirname(__file__), ".."))
from saltybot_bridge.stm32_protocol import (
from saltybot_bridge.esp32_protocol import (
STX, ETX,
CmdType, TelType,
ImuFrame, BatteryFrame, MotorRpmFrame, ArmStateFrame, ErrorFrame,

View File

@ -1,5 +1,9 @@
"""
Unit tests for STM32 telemetry parsing logic.
<<<<<<< HEAD
Unit tests for ESP32 BALANCE telemetry parsing logic.
=======
Unit tests for ESP32-S3 telemetry parsing logic.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Run with: pytest jetson/ros2_ws/src/saltybot_bridge/test/test_parse.py
"""

View File

@ -1,4 +1,4 @@
# WheelTicks.msg — cumulative wheel encoder tick counts from STM32 (Issue #184)
# WheelTicks.msg — cumulative wheel encoder tick counts from ESP32-S3 (Issue #184)
#
# left_ticks : cumulative left encoder count (int32, wraps at ±2^31)
# right_ticks : cumulative right encoder count (int32, wraps at ±2^31)

View File

@ -3,7 +3,7 @@
<package format="3">
<name>saltybot_bridge_msgs</name>
<version>0.1.0</version>
<description>STM32 bridge message definitions — wheel encoder ticks and low-level hardware telemetry (Issue #184)</description>
<description>ESP32-S3 bridge message definitions — wheel encoder ticks and low-level hardware telemetry (Issue #184)</description>
<maintainer email="sl-perception@saltylab.local">sl-perception</maintainer>
<license>MIT</license>

View File

@ -19,7 +19,11 @@
# inflation_radius: 0.3m (robot_radius 0.15m + 0.15m padding)
# DepthCostmapLayer in-layer inflation: 0.10m (pre-inflation before inflation_layer)
#
# Output: /cmd_vel (Twist) — STM32 bridge consumes this topic.
<<<<<<< HEAD
# Output: /cmd_vel (Twist) — ESP32 bridge consumes this topic.
=======
# Output: /cmd_vel (Twist) — ESP32-S3 bridge consumes this topic.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
bt_navigator:
ros__parameters:

View File

@ -2,12 +2,16 @@
# Master configuration for full stack bringup
# ────────────────────────────────────────────────────────────────────────────
# HARDWARE — STM32 Bridge & Motor Control
<<<<<<< HEAD
# HARDWARE — ESP32 BALANCE Bridge & Motor Control
=======
# HARDWARE — ESP32-S3 Bridge & Motor Control
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
# ────────────────────────────────────────────────────────────────────────────
saltybot_bridge_node:
ros__parameters:
serial_port: "/dev/stm32-bridge"
serial_port: "/dev/esp32-bridge"
baud_rate: 921600
timeout: 0.05
reconnect_delay: 2.0

View File

@ -39,7 +39,11 @@ Modes
UWB driver (2-anchor DW3000, publishes /uwb/target)
YOLOv8n person detection (TensorRT)
Person follower with UWB+camera fusion
cmd_vel bridge STM32 (deadman + ramp + AUTONOMOUS gate)
<<<<<<< HEAD
cmd_vel bridge ESP32 BALANCE (deadman + ramp + AUTONOMOUS gate)
=======
cmd_vel bridge ESP32-S3 (deadman + ramp + AUTONOMOUS gate)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
rosbridge WebSocket (port 9090)
outdoor
@ -57,8 +61,13 @@ Modes
Launch sequence (wall-clock delays conservative for cold start)
t= 0s robot_description (URDF + TF tree)
t= 0s STM32 bridge (serial port owner must be first)
t= 2s cmd_vel bridge (consumes /cmd_vel, needs STM32 bridge up)
<<<<<<< HEAD
t= 0s ESP32 bridge (serial port owner must be first)
t= 2s cmd_vel bridge (consumes /cmd_vel, needs ESP32 bridge up)
=======
t= 0s ESP32-S3 bridge (serial port owner must be first)
t= 2s cmd_vel bridge (consumes /cmd_vel, needs ESP32-S3 bridge up)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
t= 2s sensors (RPLIDAR + RealSense)
t= 4s UWB driver (independent serial device)
t= 4s CSI cameras (optional, independent)
@ -71,10 +80,17 @@ Launch sequence (wall-clock delays — conservative for cold start)
Safety wiring
STM32 bridge must be up before cmd_vel bridge sends any command.
<<<<<<< HEAD
ESP32 bridge must be up before cmd_vel bridge sends any command.
cmd_vel bridge has 500ms deadman: stops robot if /cmd_vel goes silent.
STM32 AUTONOMOUS mode gate (md=2) in cmd_vel bridge robot stays still
until STM32 firmware is in AUTONOMOUS mode regardless of /cmd_vel.
ESP32 BALANCE AUTONOMOUS mode gate (md=2) in cmd_vel bridge robot stays still
until ESP32 BALANCE firmware is in AUTONOMOUS mode regardless of /cmd_vel.
=======
ESP32-S3 bridge must be up before cmd_vel bridge sends any command.
cmd_vel bridge has 500ms deadman: stops robot if /cmd_vel goes silent.
ESP32-S3 AUTONOMOUS mode gate (md=2) in cmd_vel bridge robot stays still
until ESP32-S3 firmware is in AUTONOMOUS mode regardless of /cmd_vel.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
follow_enabled:=false disables person follower without stopping the node.
To e-stop at runtime: ros2 topic pub /saltybot/estop std_msgs/Bool '{data: true}'
@ -91,7 +107,11 @@ Topics published by this stack
/person/target PoseStamped (camera position, base_link)
/person/detections Detection2DArray
/cmd_vel Twist (from follower or Nav2)
/saltybot/cmd String (to STM32)
<<<<<<< HEAD
/saltybot/cmd String (to ESP32 BALANCE)
=======
/saltybot/cmd String (to ESP32-S3)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
/saltybot/imu Imu
/saltybot/balance_state String
"""
@ -209,7 +229,11 @@ def generate_launch_description():
enable_bridge_arg = DeclareLaunchArgument(
"enable_bridge",
default_value="true",
description="Launch STM32 serial bridge + cmd_vel bridge (disable for sim/rosbag)",
<<<<<<< HEAD
description="Launch ESP32 serial bridge + cmd_vel bridge (disable for sim/rosbag)",
=======
description="Launch ESP32-S3 serial bridge + cmd_vel bridge (disable for sim/rosbag)",
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
)
enable_rosbridge_arg = DeclareLaunchArgument(
@ -267,10 +291,14 @@ enable_mission_logging_arg = DeclareLaunchArgument(
description="UWB anchor-1 serial port (starboard/right side)",
)
stm32_port_arg = DeclareLaunchArgument(
"stm32_port",
default_value="/dev/stm32-bridge",
description="STM32 USB CDC serial port",
esp32_port_arg = DeclareLaunchArgument(
"esp32_port",
default_value="/dev/esp32-bridge",
<<<<<<< HEAD
description="ESP32 USB CDC serial port",
=======
description="ESP32-S3 USB CDC serial port",
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
)
# ── Shared substitution handles ───────────────────────────────────────────
@ -282,7 +310,7 @@ enable_mission_logging_arg = DeclareLaunchArgument(
max_linear_vel = LaunchConfiguration("max_linear_vel")
uwb_port_a = LaunchConfiguration("uwb_port_a")
uwb_port_b = LaunchConfiguration("uwb_port_b")
stm32_port = LaunchConfiguration("stm32_port")
esp32_port = LaunchConfiguration("esp32_port")
# ── t=0s Robot description (URDF + TF tree) ──────────────────────────────
robot_description = IncludeLaunchDescription(
@ -290,15 +318,19 @@ enable_mission_logging_arg = DeclareLaunchArgument(
launch_arguments={"use_sim_time": use_sim_time}.items(),
)
# ── t=0s STM32 bidirectional serial bridge ────────────────────────────────
stm32_bridge = GroupAction(
<<<<<<< HEAD
# ── t=0s ESP32 bidirectional serial bridge ────────────────────────────────
=======
# ── t=0s ESP32-S3 bidirectional serial bridge ────────────────────────────────
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
esp32_bridge = GroupAction(
condition=IfCondition(LaunchConfiguration("enable_bridge")),
actions=[
IncludeLaunchDescription(
_launch("saltybot_bridge", "launch", "bridge.launch.py"),
launch_arguments={
"mode": "bidirectional",
"serial_port": stm32_port,
"serial_port": esp32_port,
}.items(),
),
],
@ -320,7 +352,11 @@ enable_mission_logging_arg = DeclareLaunchArgument(
],
)
# ── t=2s cmd_vel safety bridge (depends on STM32 bridge) ────────────────
<<<<<<< HEAD
# ── t=2s cmd_vel safety bridge (depends on ESP32 bridge) ────────────────
=======
# ── t=2s cmd_vel safety bridge (depends on ESP32-S3 bridge) ────────────────
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
cmd_vel_bridge = TimerAction(
period=2.0,
actions=[
@ -577,14 +613,14 @@ enable_mission_logging_arg,
max_linear_vel_arg,
uwb_port_a_arg,
uwb_port_b_arg,
stm32_port_arg,
esp32_port_arg,
# Startup banner
banner,
# t=0s
robot_description,
stm32_bridge,
esp32_bridge,
# t=0.5s
mission_logging,

View File

@ -1,7 +1,7 @@
"""
realsense.launch.py Intel RealSense D435i driver (standalone)
Launches realsense2_camera_node with Jetson Nano power-budget settings:
Launches realsense2_camera_node with Jetson Orin Nano Super power-budget settings:
- 640×480 @ 15fps (depth + RGB) saves ~0.4W vs 30fps
- IMU enabled with linear interpolation (unified /camera/imu topic)
- Depth aligned to color frame

View File

@ -15,11 +15,15 @@ Usage
ros2 launch saltybot_bringup saltybot_bringup.launch.py
ros2 launch saltybot_bringup saltybot_bringup.launch.py profile:=minimal
ros2 launch saltybot_bringup saltybot_bringup.launch.py profile:=debug
ros2 launch saltybot_bringup saltybot_bringup.launch.py profile:=full stm32_port:=/dev/ttyUSB0
ros2 launch saltybot_bringup saltybot_bringup.launch.py profile:=full esp32_port:=/dev/ttyUSB0
Startup sequence
GROUP A Drivers t= 0 s STM32 bridge, RealSense+RPLIDAR, motor daemon, IMU
<<<<<<< HEAD
GROUP A Drivers t= 0 s ESP32 bridge, RealSense+RPLIDAR, motor daemon, IMU
=======
GROUP A Drivers t= 0 s ESP32-S3 bridge, RealSense+RPLIDAR, motor daemon, IMU
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
health gate t= 8 s (full/debug)
GROUP B Perception t= 8 s UWB, person detection, object detection, depth costmap, gimbal
health gate t=16 s (full/debug)
@ -35,7 +39,7 @@ Shutdown
Hardware conditionals
Missing devices (stm32_port, uwb_port_a/b, gimbal_port) skip that driver.
Missing devices (esp32_port, uwb_port_a/b, gimbal_port) skip that driver.
All conditionals are evaluated at launch time via PathJoinSubstitution + IfCondition.
"""
@ -120,10 +124,14 @@ def generate_launch_description() -> LaunchDescription: # noqa: C901
description="Use /clock from rosbag/simulator",
)
stm32_port_arg = DeclareLaunchArgument(
"stm32_port",
default_value="/dev/stm32-bridge",
description="STM32 USART bridge serial device",
esp32_port_arg = DeclareLaunchArgument(
"esp32_port",
default_value="/dev/esp32-bridge",
<<<<<<< HEAD
description="ESP32 UART bridge serial device",
=======
description="ESP32-S3 USART bridge serial device",
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
)
uwb_port_a_arg = DeclareLaunchArgument(
@ -160,7 +168,7 @@ def generate_launch_description() -> LaunchDescription: # noqa: C901
profile = LaunchConfiguration("profile")
use_sim_time = LaunchConfiguration("use_sim_time")
stm32_port = LaunchConfiguration("stm32_port")
esp32_port = LaunchConfiguration("esp32_port")
uwb_port_a = LaunchConfiguration("uwb_port_a")
uwb_port_b = LaunchConfiguration("uwb_port_b")
gimbal_port = LaunchConfiguration("gimbal_port")
@ -198,7 +206,11 @@ def generate_launch_description() -> LaunchDescription: # noqa: C901
# ━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━
# GROUP A — DRIVERS (t = 0 s, all profiles)
# Dependency order: STM32 bridge first, then sensors, then motor daemon.
<<<<<<< HEAD
# Dependency order: ESP32 bridge first, then sensors, then motor daemon.
=======
# Dependency order: ESP32-S3 bridge first, then sensors, then motor daemon.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
# Health gate: subsequent groups delayed until t_perception (8 s full/debug).
# ━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━
@ -212,12 +224,16 @@ def generate_launch_description() -> LaunchDescription: # noqa: C901
launch_arguments={"use_sim_time": use_sim_time}.items(),
)
# STM32 bidirectional bridge (JLINK USART1)
stm32_bridge = IncludeLaunchDescription(
<<<<<<< HEAD
# ESP32 BALANCE bridge
=======
# ESP32-S3 bidirectional bridge (JLINK USART1)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
esp32_bridge = IncludeLaunchDescription(
_launch("saltybot_bridge", "launch", "bridge.launch.py"),
launch_arguments={
"mode": "bidirectional",
"serial_port": stm32_port,
"serial_port": esp32_port,
}.items(),
)
@ -232,7 +248,11 @@ def generate_launch_description() -> LaunchDescription: # noqa: C901
],
)
# Motor daemon: /cmd_vel → STM32 DRIVE frames (depends on bridge at t=0)
<<<<<<< HEAD
# Motor daemon: /cmd_vel → ESP32 BALANCE DRIVE frames (depends on bridge at t=0)
=======
# Motor daemon: /cmd_vel → ESP32-S3 DRIVE frames (depends on bridge at t=0)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
motor_daemon = TimerAction(
period=2.5,
actions=[
@ -541,7 +561,7 @@ def generate_launch_description() -> LaunchDescription: # noqa: C901
# ── Arguments ──────────────────────────────────────────────────────────
profile_arg,
use_sim_time_arg,
stm32_port_arg,
esp32_port_arg,
uwb_port_a_arg,
uwb_port_b_arg,
gimbal_port_arg,
@ -559,7 +579,7 @@ def generate_launch_description() -> LaunchDescription: # noqa: C901
# ── GROUP A: Drivers (all profiles, t=04s) ───────────────────────────
robot_description,
stm32_bridge,
esp32_bridge,
sensors,
motor_daemon,
sensor_health,

View File

@ -20,7 +20,11 @@ theta is kept in (−π, π] after every step.
Int32 rollover
--------------
STM32 encoder counters are int32 and wrap at ±2^31. `unwrap_delta` handles
<<<<<<< HEAD
ESP32 BALANCE encoder counters are int32 and wrap at ±2^31. `unwrap_delta` handles
=======
ESP32-S3 encoder counters are int32 and wrap at ±2^31. `unwrap_delta` handles
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
this by detecting jumps larger than half the int32 range and adjusting by the
full range:

View File

@ -29,7 +29,7 @@ class Profile:
name: str
# ── Group A: Drivers (always on in all profiles) ──────────────────────
enable_stm32_bridge: bool = True
enable_esp32_bridge: bool = True
enable_sensors: bool = True # RealSense + RPLIDAR
enable_motor_daemon: bool = True
enable_imu: bool = True
@ -69,14 +69,18 @@ class Profile:
t_ui: float = 22.0 # Group D (nav2 needs ~4 s to load costmaps)
# ── Safety ────────────────────────────────────────────────────────────
watchdog_timeout_s: float = 5.0 # max silence from STM32 bridge (s)
<<<<<<< HEAD
watchdog_timeout_s: float = 5.0 # max silence from ESP32 bridge (s)
=======
watchdog_timeout_s: float = 5.0 # max silence from ESP32-S3 bridge (s)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
cmd_vel_deadman_s: float = 0.5 # cmd_vel watchdog in bridge
max_linear_vel: float = 0.5 # m/s cap passed to bridge + follower
follow_distance_m: float = 1.5 # target follow distance (m)
# ── Hardware conditionals ─────────────────────────────────────────────
# Paths checked at launch; absent devices skip the relevant node.
stm32_port: str = "/dev/stm32-bridge"
esp32_port: str = "/dev/esp32-bridge"
uwb_port_a: str = "/dev/uwb-anchor0"
uwb_port_b: str = "/dev/uwb-anchor1"
gimbal_port: str = "/dev/ttyTHS1"
@ -90,7 +94,11 @@ class Profile:
# ── Profile factory ────────────────────────────────────────────────────────────
def _minimal() -> Profile:
"""Minimal: STM32 bridge + sensors + motor daemon.
<<<<<<< HEAD
"""Minimal: ESP32 bridge + sensors + motor daemon.
=======
"""Minimal: ESP32-S3 bridge + sensors + motor daemon.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Safe drive control only. No AI, no nav, no social.
Boot time ~4 s. RAM ~400 MB.
@ -115,7 +123,7 @@ def _full() -> Profile:
return Profile(
name="full",
# Drivers
enable_stm32_bridge=True,
enable_esp32_bridge=True,
enable_sensors=True,
enable_motor_daemon=True,
enable_imu=True,

View File

@ -1,7 +1,11 @@
"""
wheel_odom_node.py Differential drive wheel encoder odometry (Issue #184).
Subscribes to raw encoder tick counts from the STM32 bridge, integrates
<<<<<<< HEAD
Subscribes to raw encoder tick counts from the ESP32 bridge, integrates
=======
Subscribes to raw encoder tick counts from the ESP32-S3 bridge, integrates
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
differential drive kinematics, and publishes nav_msgs/Odometry at 50 Hz.
Optionally broadcasts the odom base_link TF transform.

View File

@ -61,7 +61,11 @@ kill %1
### Core System Components
- Robot Description (URDF/TF tree)
- STM32 Serial Bridge
<<<<<<< HEAD
- ESP32 Serial Bridge
=======
- ESP32-S3 Serial Bridge
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
- cmd_vel Bridge
- Rosbridge WebSocket
@ -125,11 +129,15 @@ free -h
### cmd_vel bridge not responding
```bash
# Verify STM32 bridge is running first
<<<<<<< HEAD
# Verify ESP32 bridge is running first
=======
# Verify ESP32-S3 bridge is running first
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
ros2 node list | grep bridge
# Check serial port
ls -l /dev/stm32-bridge
ls -l /dev/esp32-bridge
```
## Performance Baseline

View File

@ -74,7 +74,7 @@ class TestMinimalProfile:
assert self.p.name == "minimal"
def test_drivers_enabled(self):
assert self.p.enable_stm32_bridge is True
assert self.p.enable_esp32_bridge is True
assert self.p.enable_sensors is True
assert self.p.enable_motor_daemon is True
assert self.p.enable_imu is True
@ -124,7 +124,7 @@ class TestFullProfile:
assert self.p.name == "full"
def test_drivers_enabled(self):
assert self.p.enable_stm32_bridge is True
assert self.p.enable_esp32_bridge is True
assert self.p.enable_sensors is True
assert self.p.enable_motor_daemon is True
assert self.p.enable_imu is True
@ -312,9 +312,9 @@ class TestSafetyDefaults:
# ─── Hardware port defaults ────────────────────────────────────────────────────
class TestHardwarePortDefaults:
def test_stm32_port_set(self):
def test_esp32_port_set(self):
p = _minimal()
assert p.stm32_port.startswith("/dev/")
assert p.esp32_port.startswith("/dev/")
def test_uwb_ports_set(self):
p = _full()

View File

@ -10,7 +10,7 @@
- Sensors:
* RPLIDAR A1M8 (360° scanning LiDAR)
* RealSense D435i (RGB-D camera + IMU)
* BNO055 (9-DOF IMU, STM32 FC)
* BNO055 (9-DOF IMU, ESP32-S3 FC)
- Actuators:
* 2x differential drive motors
* Pan/Tilt servos for camera
@ -120,7 +120,7 @@
<child link="right_wheel_link" />
</joint>
<!-- IMU Link (STM32 FC BNO055, mounted on main board) -->
<!-- IMU Link (ESP32-S3 FC BNO055, mounted on main board) -->
<link name="imu_link">
<inertial>
<mass value="0.01" />

View File

@ -1 +1 @@
"""SaltyBot CAN bridge package — Mamba controller and VESC telemetry via python-can."""
"""SaltyBot CAN bridge package — ESP32-S3 BALANCE controller and VESC telemetry via python-can."""

View File

@ -1,16 +1,16 @@
#!/usr/bin/env python3
"""
mamba_protocol.py CAN message encoding/decoding for the Mamba motor controller
balance_protocol.py CAN message encoding/decoding for the ESP32-S3 BALANCE motor controller
and VESC telemetry.
CAN message layout
------------------
Command frames (Orin Mamba / VESC):
Command frames (Orin ESP32-S3 BALANCE / VESC):
MAMBA_CMD_VELOCITY 0x100 8 bytes left_speed (f32, m/s) | right_speed (f32, m/s)
MAMBA_CMD_MODE 0x101 1 byte mode (0=idle, 1=drive, 2=estop)
MAMBA_CMD_ESTOP 0x102 1 byte 0x01 = stop
Telemetry frames (Mamba Orin):
Telemetry frames (ESP32-S3 BALANCE Orin):
MAMBA_TELEM_IMU 0x200 24 bytes accel_x, accel_y, accel_z, gyro_x, gyro_y, gyro_z (f32 each)
MAMBA_TELEM_BATTERY 0x201 8 bytes voltage (f32, V) | current (f32, A)
@ -56,7 +56,7 @@ MODE_ESTOP: int = 2
@dataclass
class ImuTelemetry:
"""Decoded IMU telemetry from Mamba (MAMBA_TELEM_IMU)."""
"""Decoded IMU telemetry from ESP32-S3 BALANCE (MAMBA_TELEM_IMU)."""
accel_x: float = 0.0 # m/s²
accel_y: float = 0.0
@ -68,7 +68,7 @@ class ImuTelemetry:
@dataclass
class BatteryTelemetry:
"""Decoded battery telemetry from Mamba (MAMBA_TELEM_BATTERY)."""
"""Decoded battery telemetry from ESP32-S3 BALANCE (MAMBA_TELEM_BATTERY)."""
voltage: float = 0.0 # V
current: float = 0.0 # A

View File

@ -1,27 +1,32 @@
#!/usr/bin/env python3
"""
can_bridge_node.py ROS2 node bridging the SaltyBot Orin to the Mamba motor
can_bridge_node.py ROS2 node bridging the SaltyBot Orin to the ESP32-S3 BALANCE motor
controller and VESC motor controllers over CAN bus.
The node opens the SocketCAN interface (slcan0 by default), spawns a background
reader thread to process incoming telemetry, and exposes the following interface:
Spec: docs/SAUL-TEE-SYSTEM-REFERENCE.md §6 (2026-04-04)
Subscriptions
-------------
/cmd_vel geometry_msgs/Twist VESC speed commands (CAN)
/estop std_msgs/Bool Mamba e-stop (CAN)
/estop std_msgs/Bool ESP32-S3 BALANCE e-stop (CAN)
Publications
------------
/can/imu sensor_msgs/Imu Mamba IMU telemetry
/can/battery sensor_msgs/BatteryState Mamba battery telemetry
/can/imu sensor_msgs/Imu ESP32-S3 BALANCE IMU telemetry
/can/battery sensor_msgs/BatteryState ESP32-S3 BALANCE battery telemetry
/can/vesc/left/state std_msgs/Float32MultiArray Left VESC state
/can/vesc/right/state std_msgs/Float32MultiArray Right VESC state
/can/connection_status std_msgs/String "connected" | "disconnected"
Issue: https://gitea.vayrette.com/seb/saltylab-firmware/issues/674
Parameters
----------
can_interface str CAN socket name (default: slcan0)
speed_scale float /cmd_vel linear.x (m/s) motor units (default: 1000.0)
steer_scale float /cmd_vel angular.z (rad/s) motor units (default: -500.0)
command_timeout_s float watchdog zero-vel threshold (default: 0.5)
"""
import json
import threading
import time
from typing import Optional
@ -30,11 +35,10 @@ import can
import rclpy
from geometry_msgs.msg import Twist
from rclpy.node import Node
from rcl_interfaces.msg import SetParametersResult
from sensor_msgs.msg import BatteryState, Imu
from sensor_msgs.msg import BatteryState
from std_msgs.msg import Bool, Float32MultiArray, String
from saltybot_can_bridge.mamba_protocol import (
from saltybot_can_bridge.balance_protocol import (
MAMBA_CMD_ESTOP,
MAMBA_CMD_MODE,
MAMBA_CMD_VELOCITY,
@ -44,76 +48,64 @@ from saltybot_can_bridge.mamba_protocol import (
ORIN_CAN_ID_FC_PID_ACK,
ORIN_CAN_ID_PID_SET,
MODE_DRIVE,
MODE_ESTOP,
MODE_IDLE,
encode_drive_cmd,
encode_arm_cmd,
encode_estop_cmd,
encode_mode_cmd,
encode_velocity_cmd,
encode_pid_set_cmd,
decode_battery_telem,
decode_imu_telem,
decode_pid_ack,
decode_vesc_state,
decode_attitude,
decode_battery,
decode_vesc_status1,
)
# Reconnect attempt interval when CAN bus is lost
_RECONNECT_INTERVAL_S: float = 5.0
# Watchdog timer tick rate (Hz)
# Watchdog tick rate (Hz); sends zero DRIVE when /cmd_vel is silent
_WATCHDOG_HZ: float = 10.0
class CanBridgeNode(Node):
"""CAN bus bridge between Orin ROS2 and Mamba / VESC controllers."""
"""CAN bus bridge between Orin ROS2 and ESP32-S3 BALANCE / VESC controllers."""
def __init__(self) -> None:
super().__init__("can_bridge_node")
# ── Parameters ────────────────────────────────────────────────────
self.declare_parameter("can_interface", "slcan0")
self.declare_parameter("left_vesc_can_id", 56)
self.declare_parameter("right_vesc_can_id", 68)
self.declare_parameter("mamba_can_id", 1)
self.declare_parameter("can_interface", "slcan0")
self.declare_parameter("left_vesc_can_id", VESC_LEFT_ID)
self.declare_parameter("right_vesc_can_id", VESC_RIGHT_ID)
self.declare_parameter("speed_scale", 1000.0)
self.declare_parameter("steer_scale", -500.0)
self.declare_parameter("command_timeout_s", 0.5)
self.declare_parameter("pid/kp", 0.0)
self.declare_parameter("pid/ki", 0.0)
self.declare_parameter("pid/kd", 0.0)
self._iface: str = self.get_parameter("can_interface").value
self._left_vesc_id: int = self.get_parameter("left_vesc_can_id").value
self._right_vesc_id: int = self.get_parameter("right_vesc_can_id").value
self._mamba_id: int = self.get_parameter("mamba_can_id").value
self._cmd_timeout: float = self.get_parameter("command_timeout_s").value
self._pid_kp: float = self.get_parameter("pid/kp").value
self._pid_ki: float = self.get_parameter("pid/ki").value
self._pid_kd: float = self.get_parameter("pid/kd").value
self._iface = self.get_parameter("can_interface").value
self._left_vesc_id = self.get_parameter("left_vesc_can_id").value
self._right_vesc_id = self.get_parameter("right_vesc_can_id").value
self._speed_scale = self.get_parameter("speed_scale").value
self._steer_scale = self.get_parameter("steer_scale").value
self._cmd_timeout = self.get_parameter("command_timeout_s").value
# ── State ─────────────────────────────────────────────────────────
self._bus: Optional[can.BusABC] = None
self._connected: bool = False
self._last_cmd_time: float = time.monotonic()
self._lock = threading.Lock() # protects _bus / _connected
self._lock = threading.Lock()
# ── Publishers ────────────────────────────────────────────────────
self._pub_imu = self.create_publisher(Imu, "/can/imu", 10)
self._pub_battery = self.create_publisher(BatteryState, "/can/battery", 10)
self._pub_vesc_left = self.create_publisher(
Float32MultiArray, "/can/vesc/left/state", 10
)
self._pub_vesc_right = self.create_publisher(
Float32MultiArray, "/can/vesc/right/state", 10
)
self._pub_status = self.create_publisher(
String, "/can/connection_status", 10
)
self._pub_attitude = self.create_publisher(String, "/saltybot/attitude", 10)
self._pub_balance = self.create_publisher(String, "/saltybot/balance_state", 10)
self._pub_battery = self.create_publisher(BatteryState, "/can/battery", 10)
self._pub_vesc_left = self.create_publisher(Float32MultiArray,"/can/vesc/left/state", 10)
self._pub_vesc_right= self.create_publisher(Float32MultiArray,"/can/vesc/right/state", 10)
self._pub_status = self.create_publisher(String, "/can/connection_status", 10)
# ── Subscriptions ─────────────────────────────────────────────────
self.create_subscription(Twist, "/cmd_vel", self._cmd_vel_cb, 10)
self.create_subscription(Bool, "/estop", self._estop_cb, 10)
self.add_on_set_parameters_callback(self._on_set_parameters)
self.create_subscription(Twist, "/cmd_vel", self._cmd_vel_cb, 10)
self.create_subscription(Bool, "/estop", self._estop_cb, 10)
self.create_subscription(Bool, "/saltybot/arm", self._arm_cb, 10)
# ── Timers ────────────────────────────────────────────────────────
self.create_timer(1.0 / _WATCHDOG_HZ, self._watchdog_cb)
self.create_timer(1.0 / _WATCHDOG_HZ, self._watchdog_cb)
self.create_timer(_RECONNECT_INTERVAL_S, self._reconnect_cb)
# ── Open CAN ──────────────────────────────────────────────────────
@ -128,46 +120,17 @@ class CanBridgeNode(Node):
self.get_logger().info(
f"can_bridge_node ready — iface={self._iface} "
f"left_vesc={self._left_vesc_id} right_vesc={self._right_vesc_id} "
f"mamba={self._mamba_id}"
f"speed_scale={self._speed_scale} steer_scale={self._steer_scale}"
)
# -- PID parameter callback (Issue #693) --
def _on_set_parameters(self, params) -> SetParametersResult:
"""Send new PID gains over CAN when pid/* params change."""
for p in params:
if p.name == "pid/kp":
self._pid_kp = float(p.value)
elif p.name == "pid/ki":
self._pid_ki = float(p.value)
elif p.name == "pid/kd":
self._pid_kd = float(p.value)
else:
continue
try:
payload = encode_pid_set_cmd(self._pid_kp, self._pid_ki, self._pid_kd)
self._send_can(ORIN_CAN_ID_PID_SET, payload, "pid_set")
self.get_logger().info(
f"PID gains sent: Kp={self._pid_kp:.2f} "
f"Ki={self._pid_ki:.2f} Kd={self._pid_kd:.2f}"
)
except ValueError as exc:
return SetParametersResult(successful=False, reason=str(exc))
return SetParametersResult(successful=True)
# ── Connection management ──────────────────────────────────────────────
def _try_connect(self) -> None:
"""Attempt to open the CAN interface; silently skip if already connected."""
with self._lock:
if self._connected:
return
try:
bus = can.interface.Bus(
channel=self._iface,
bustype="socketcan",
)
self._bus = bus
self._bus = can.interface.Bus(channel=self._iface, bustype="socketcan")
self._connected = True
self.get_logger().info(f"CAN bus connected: {self._iface}")
self._publish_status("connected")
@ -180,12 +143,10 @@ class CanBridgeNode(Node):
self._publish_status("disconnected")
def _reconnect_cb(self) -> None:
"""Periodic timer: try to reconnect when disconnected."""
if not self._connected:
self._try_connect()
def _handle_can_error(self, exc: Exception, context: str) -> None:
"""Mark bus as disconnected on any CAN error."""
self.get_logger().warning(f"CAN error in {context}: {exc}")
with self._lock:
if self._bus is not None:
@ -200,9 +161,8 @@ class CanBridgeNode(Node):
# ── ROS callbacks ─────────────────────────────────────────────────────
def _cmd_vel_cb(self, msg: Twist) -> None:
"""Convert /cmd_vel Twist to VESC speed commands over CAN."""
"""Convert /cmd_vel Twist to ORIN_CMD_DRIVE over CAN."""
self._last_cmd_time = time.monotonic()
if not self._connected:
return
@ -214,59 +174,45 @@ class CanBridgeNode(Node):
# Forward left = forward right for pure translation; for rotation
# left slows and right speeds up (positive angular = CCW = left turn).
# The Mamba velocity command carries both wheels independently.
# The ESP32-S3 BALANCE velocity command carries both wheels independently.
left_mps = linear - angular
right_mps = linear + angular
payload = encode_velocity_cmd(left_mps, right_mps)
self._send_can(MAMBA_CMD_VELOCITY, payload, "cmd_vel")
# Keep Mamba in DRIVE mode while receiving commands
# Keep ESP32-S3 BALANCE in DRIVE mode while receiving commands
self._send_can(MAMBA_CMD_MODE, encode_mode_cmd(MODE_DRIVE), "cmd_vel mode")
def _estop_cb(self, msg: Bool) -> None:
"""Forward /estop to Mamba over CAN."""
"""Forward /estop to ESP32-S3 BALANCE over CAN."""
if not self._connected:
return
payload = encode_estop_cmd(msg.data)
self._send_can(MAMBA_CMD_ESTOP, payload, "estop")
if msg.data:
self._send_can(
MAMBA_CMD_MODE, encode_mode_cmd(MODE_ESTOP), "estop mode"
)
self.get_logger().warning("E-stop asserted — sent ESTOP to Mamba")
self.get_logger().warning("E-stop asserted — sent ESTOP to ESP32-S3 BALANCE")
# ── Watchdog ──────────────────────────────────────────────────────────
def _watchdog_cb(self) -> None:
"""If no /cmd_vel arrives within the timeout, send zero velocity."""
"""If /cmd_vel is silent for command_timeout_s, send zero DRIVE (acts as keepalive)."""
if not self._connected:
return
elapsed = time.monotonic() - self._last_cmd_time
if elapsed > self._cmd_timeout:
self._send_can(
MAMBA_CMD_VELOCITY,
encode_velocity_cmd(0.0, 0.0),
"watchdog zero-vel",
)
self._send_can(
MAMBA_CMD_MODE, encode_mode_cmd(MODE_IDLE), "watchdog idle"
)
if time.monotonic() - self._last_cmd_time > self._cmd_timeout:
self._send_can(ORIN_CMD_DRIVE, encode_drive_cmd(0, 0, MODE_IDLE), "watchdog")
# ── CAN send helper ───────────────────────────────────────────────────
def _send_can(self, arb_id: int, data: bytes, context: str) -> None:
"""Send a standard CAN frame; handle errors gracefully."""
def _send_can(self, arb_id: int, data: bytes, context: str,
extended: bool = False) -> None:
with self._lock:
if not self._connected or self._bus is None:
return
bus = self._bus
msg = can.Message(
arbitration_id=arb_id,
data=data,
is_extended_id=False,
)
msg = can.Message(arbitration_id=arb_id, data=data,
is_extended_id=extended)
try:
bus.send(msg, timeout=0.05)
except can.CanError as exc:
@ -275,55 +221,41 @@ class CanBridgeNode(Node):
# ── Background CAN reader ─────────────────────────────────────────────
def _reader_loop(self) -> None:
"""
Blocking CAN read loop executed in a daemon thread.
Dispatches incoming frames to the appropriate handler.
"""
while rclpy.ok():
with self._lock:
connected = self._connected
bus = self._bus
connected, bus = self._connected, self._bus
if not connected or bus is None:
time.sleep(0.1)
continue
try:
frame = bus.recv(timeout=0.5)
except can.CanError as exc:
self._handle_can_error(exc, "reader_loop recv")
continue
if frame is None:
# Timeout — no frame within 0.5 s, loop again
continue
self._dispatch_frame(frame)
def _dispatch_frame(self, frame: can.Message) -> None:
"""Route an incoming CAN frame to the correct publisher."""
arb_id = frame.arbitration_id
data = bytes(frame.data)
data = bytes(frame.data)
vesc_l = (VESC_STATUS_1 << 8) | self._left_vesc_id
vesc_r = (VESC_STATUS_1 << 8) | self._right_vesc_id
try:
if arb_id == MAMBA_TELEM_IMU:
self._handle_imu(data, frame.timestamp)
elif arb_id == MAMBA_TELEM_BATTERY:
self._handle_battery(data, frame.timestamp)
elif arb_id == VESC_TELEM_STATE + self._left_vesc_id:
self._handle_vesc_state(data, frame.timestamp, side="left")
elif arb_id == VESC_TELEM_STATE + self._right_vesc_id:
self._handle_vesc_state(data, frame.timestamp, side="right")
elif arb_id == ORIN_CAN_ID_FC_PID_ACK:
gains = decode_pid_ack(data)
self.get_logger().debug(
f"FC PID ACK: Kp={gains.kp:.2f} Ki={gains.ki:.2f} Kd={gains.kd:.2f}"
)
if arb_id == ESP32_TELEM_ATTITUDE:
self._handle_attitude(data)
elif arb_id == ESP32_TELEM_BATTERY:
self._handle_battery(data)
elif arb_id == vesc_l:
t = decode_vesc_status1(self._left_vesc_id, data)
m = Float32MultiArray()
m.data = [t.erpm, t.duty, 0.0, t.current]
self._pub_vesc_left.publish(m)
elif arb_id == vesc_r:
t = decode_vesc_status1(self._right_vesc_id, data)
m = Float32MultiArray()
m.data = [t.erpm, t.duty, 0.0, t.current]
self._pub_vesc_right.publish(m)
except Exception as exc:
self.get_logger().warning(
f"Error parsing CAN frame 0x{arb_id:03X}: {exc}"
@ -331,52 +263,36 @@ class CanBridgeNode(Node):
# ── Frame handlers ────────────────────────────────────────────────────
def _handle_imu(self, data: bytes, timestamp: float) -> None:
telem = decode_imu_telem(data)
_STATE_LABEL = {0: "IDLE", 1: "RUNNING", 2: "FAULT"}
msg = Imu()
msg.header.stamp = self.get_clock().now().to_msg()
msg.header.frame_id = "imu_link"
msg.linear_acceleration.x = telem.accel_x
msg.linear_acceleration.y = telem.accel_y
msg.linear_acceleration.z = telem.accel_z
msg.angular_velocity.x = telem.gyro_x
msg.angular_velocity.y = telem.gyro_y
msg.angular_velocity.z = telem.gyro_z
# Covariance unknown; mark as -1 per REP-145
msg.orientation_covariance[0] = -1.0
self._pub_imu.publish(msg)
def _handle_battery(self, data: bytes, timestamp: float) -> None:
telem = decode_battery_telem(data)
def _handle_attitude(self, data: bytes) -> None:
"""ATTITUDE (0x400): pitch, speed, yaw_rate, state, flags → /saltybot/attitude."""
t = decode_attitude(data)
now = self.get_clock().now().to_msg()
payload = {
"pitch_deg": round(t.pitch_deg, 2),
"speed_mps": round(t.speed, 3),
"yaw_rate": round(t.yaw_rate, 3),
"state": t.state,
"state_label": self._STATE_LABEL.get(t.state, f"UNKNOWN({t.state})"),
"flags": t.flags,
"ts": f"{now.sec}.{now.nanosec:09d}",
}
msg = String()
msg.data = json.dumps(payload)
self._pub_attitude.publish(msg)
self._pub_balance.publish(msg) # keep /saltybot/balance_state alive
def _handle_battery(self, data: bytes) -> None:
"""BATTERY (0x401): vbat_mv, fault_code, rssi → /can/battery."""
t = decode_battery(data)
msg = BatteryState()
msg.header.stamp = self.get_clock().now().to_msg()
msg.voltage = telem.voltage
msg.current = telem.current
msg.voltage = t.vbat_mv / 1000.0
msg.present = True
msg.power_supply_status = BatteryState.POWER_SUPPLY_STATUS_DISCHARGING
self._pub_battery.publish(msg)
def _handle_vesc_state(
self, data: bytes, timestamp: float, side: str
) -> None:
telem = decode_vesc_state(data)
msg = Float32MultiArray()
# Layout: [erpm, duty, voltage, current]
msg.data = [telem.erpm, telem.duty, telem.voltage, telem.current]
if side == "left":
self._pub_vesc_left.publish(msg)
else:
self._pub_vesc_right.publish(msg)
# ── Status helper ─────────────────────────────────────────────────────
def _publish_status(self, status: str) -> None:
@ -387,17 +303,10 @@ class CanBridgeNode(Node):
# ── Shutdown ──────────────────────────────────────────────────────────
def destroy_node(self) -> None:
"""Send zero velocity and shut down the CAN bus cleanly."""
if self._connected and self._bus is not None:
try:
self._send_can(
MAMBA_CMD_VELOCITY,
encode_velocity_cmd(0.0, 0.0),
"shutdown",
)
self._send_can(
MAMBA_CMD_MODE, encode_mode_cmd(MODE_IDLE), "shutdown"
)
self._send_can(ORIN_CMD_DRIVE, encode_drive_cmd(0, 0, MODE_IDLE), "shutdown")
self._send_can(ORIN_CMD_ARM, encode_arm_cmd(False), "shutdown")
except Exception:
pass
try:
@ -407,8 +316,6 @@ class CanBridgeNode(Node):
super().destroy_node()
# ---------------------------------------------------------------------------
def main(args=None) -> None:
rclpy.init(args=args)
node = CanBridgeNode()

View File

@ -15,7 +15,11 @@ setup(
zip_safe=True,
maintainer="sl-controls",
maintainer_email="sl-controls@saltylab.local",
description="CAN bus bridge for Mamba controller and VESC telemetry",
<<<<<<< HEAD
description="CAN bus bridge for ESP32 IO motor controller and VESC telemetry",
=======
description="CAN bus bridge for ESP32-S3 BALANCE controller and VESC telemetry",
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
license="MIT",
tests_require=["pytest"],
entry_points={

View File

@ -1,6 +1,6 @@
#!/usr/bin/env python3
"""
Unit tests for saltybot_can_bridge.mamba_protocol.
Unit tests for saltybot_can_bridge.balance_protocol.
No ROS2 or CAN hardware required tests exercise encode/decode round-trips
and boundary conditions entirely in Python.
@ -11,7 +11,7 @@ Run with: pytest test/test_can_bridge.py -v
import struct
import unittest
from saltybot_can_bridge.mamba_protocol import (
from saltybot_can_bridge.balance_protocol import (
MAMBA_CMD_ESTOP,
MAMBA_CMD_MODE,
MAMBA_CMD_VELOCITY,

View File

@ -17,7 +17,7 @@
<maintainer email="sl-jetson@saltylab.local">sl-jetson</maintainer>
<license>MIT</license>
<!-- Runtime dependency on saltybot_can_bridge for mamba_protocol -->
<!-- Runtime dependency on saltybot_can_bridge for balance_protocol -->
<exec_depend>saltybot_can_bridge</exec_depend>
<buildtool_depend>ament_python</buildtool_depend>

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@ -1,28 +1,31 @@
#!/usr/bin/env python3
"""
protocol_defs.py CAN message ID constants and frame builders/parsers for the
OrinMambaVESC integration test suite.
OrinESP32-S3 BALANCEVESC integration test suite.
All IDs and payload formats are derived from:
include/orin_can.h OrinFC (Mamba) protocol
include/orin_can.h OrinFC (ESP32-S3 BALANCE) protocol
include/vesc_can.h VESC CAN protocol
saltybot_can_bridge/mamba_protocol.py existing bridge constants
saltybot_can_bridge/balance_protocol.py existing bridge constants
CAN IDs used in tests
---------------------
Orin FC (Mamba) commands (standard 11-bit, matching orin_can.h):
Orin FC (ESP32-S3 BALANCE) commands (standard 11-bit, matching orin_can.h):
ORIN_CMD_HEARTBEAT 0x300
ORIN_CMD_DRIVE 0x301 int16 speed (1000..+1000), int16 steer (1000..+1000)
ORIN_CMD_MODE 0x302 uint8 mode byte
ORIN_CMD_ESTOP 0x303 uint8 action (1=ESTOP, 0=CLEAR)
FC (Mamba) Orin telemetry (standard 11-bit, matching orin_can.h):
FC (ESP32-S3 BALANCE) Orin telemetry (standard 11-bit, matching orin_can.h):
FC_STATUS 0x400 8 bytes (see orin_can_fc_status_t)
FC_VESC 0x401 8 bytes (see orin_can_fc_vesc_t)
FC_IMU 0x402 8 bytes
FC_BARO 0x403 8 bytes
Mamba VESC internal commands (matching mamba_protocol.py):
Mamba VESC internal commands (matching balance_protocol.py):
=======
ESP32-S3 BALANCE VESC internal commands (matching balance_protocol.py):
>>>>>>> 9aed963 (fix: scrub remaining Mamba references in can_bridge and e2e test protocol files)
MAMBA_CMD_VELOCITY 0x100 8 bytes left_mps (f32) | right_mps (f32) big-endian
MAMBA_CMD_MODE 0x101 1 byte mode (0=idle,1=drive,2=estop)
MAMBA_CMD_ESTOP 0x102 1 byte 0x01=stop
@ -36,7 +39,7 @@ import struct
from typing import Tuple
# ---------------------------------------------------------------------------
# Orin → FC (Mamba) command IDs (from orin_can.h)
# Orin → FC (ESP32-S3 BALANCE) command IDs (from orin_can.h)
# ---------------------------------------------------------------------------
ORIN_CMD_HEARTBEAT: int = 0x300
@ -45,7 +48,7 @@ ORIN_CMD_MODE: int = 0x302
ORIN_CMD_ESTOP: int = 0x303
# ---------------------------------------------------------------------------
# FC (Mamba) → Orin telemetry IDs (from orin_can.h)
# FC (ESP32-S3 BALANCE) → Orin telemetry IDs (from orin_can.h)
# ---------------------------------------------------------------------------
FC_STATUS: int = 0x400
@ -54,7 +57,10 @@ FC_IMU: int = 0x402
FC_BARO: int = 0x403
# ---------------------------------------------------------------------------
# Mamba → VESC internal command IDs (from mamba_protocol.py)
# Mamba → VESC internal command IDs (from balance_protocol.py)
=======
# ESP32-S3 BALANCE → VESC internal command IDs (from balance_protocol.py)
>>>>>>> 9aed963 (fix: scrub remaining Mamba references in can_bridge and e2e test protocol files)
# ---------------------------------------------------------------------------
MAMBA_CMD_VELOCITY: int = 0x100
@ -136,14 +142,17 @@ def build_estop_cmd(action: int = 1) -> bytes:
# ---------------------------------------------------------------------------
# Frame builders — Mamba velocity commands (mamba_protocol.py encoding)
# Frame builders — Mamba velocity commands (balance_protocol.py encoding)
=======
# Frame builders — ESP32-S3 BALANCE velocity commands (balance_protocol.py encoding)
>>>>>>> 9aed963 (fix: scrub remaining Mamba references in can_bridge and e2e test protocol files)
# ---------------------------------------------------------------------------
def build_velocity_cmd(left_mps: float, right_mps: float) -> bytes:
"""
Build a MAMBA_CMD_VELOCITY payload (8 bytes, 2 × float32 big-endian).
Matches encode_velocity_cmd() in mamba_protocol.py.
Matches encode_velocity_cmd() in balance_protocol.py.
"""
return struct.pack(">ff", float(left_mps), float(right_mps))

View File

@ -14,7 +14,7 @@ setup(
zip_safe=True,
maintainer="sl-jetson",
maintainer_email="sl-jetson@saltylab.local",
description="End-to-end CAN integration tests for Orin↔Mamba↔VESC full loop",
description="End-to-end CAN integration tests for Orin↔ESP32-S3 BALANCE↔VESC full loop",
license="MIT",
tests_require=["pytest"],
entry_points={

View File

@ -14,7 +14,7 @@ _pkg_root = os.path.dirname(os.path.dirname(os.path.abspath(__file__)))
if _pkg_root not in sys.path:
sys.path.insert(0, _pkg_root)
# Also add the saltybot_can_bridge package so we can import mamba_protocol.
# Also add the saltybot_can_bridge package so we can import balance_protocol.
_bridge_pkg = os.path.join(
os.path.dirname(_pkg_root), "saltybot_can_bridge"
)
@ -60,7 +60,7 @@ def loopback_can_bus():
@pytest.fixture(scope="function")
def bridge_components():
"""
Return the mamba_protocol encode/decode callables and a fresh mock bus.
Return the balance_protocol encode/decode callables and a fresh mock bus.
Yields a dict with keys:
bus MockCANBus instance
@ -69,7 +69,7 @@ def bridge_components():
encode_estop encode_estop_cmd(stop) bytes
decode_vesc decode_vesc_state(data) VescStateTelemetry
"""
from saltybot_can_bridge.mamba_protocol import (
from saltybot_can_bridge.balance_protocol import (
encode_velocity_cmd,
encode_mode_cmd,
encode_estop_cmd,

View File

@ -3,7 +3,7 @@
test_drive_command.py Integration tests for the drive command path.
Tests verify:
DRIVE cmd Mamba receives velocity command frame mock VESC status response
DRIVE cmd ESP32-S3 BALANCE receives velocity command frame mock VESC status response
FC_VESC broadcast contains correct RPMs.
All tests run without real hardware or a running ROS2 system.
@ -28,7 +28,7 @@ from saltybot_can_e2e_test.protocol_defs import (
parse_velocity_cmd,
parse_fc_vesc,
)
from saltybot_can_bridge.mamba_protocol import (
from saltybot_can_bridge.balance_protocol import (
encode_velocity_cmd,
encode_mode_cmd,
)
@ -61,7 +61,7 @@ def _send_drive(bus, left_mps: float, right_mps: float) -> None:
class TestDriveForward:
def test_drive_forward_velocity_frame_sent(self, mock_can_bus):
"""
Inject DRIVE cmd (1.0 m/s, 1.0 m/s) verify Mamba receives
Inject DRIVE cmd (1.0 m/s, 1.0 m/s) verify ESP32-S3 BALANCE receives
a MAMBA_CMD_VELOCITY frame with correct payload.
"""
_send_drive(mock_can_bus, 1.0, 1.0)
@ -84,7 +84,7 @@ class TestDriveForward:
def test_drive_forward_fc_vesc_broadcast(self, mock_can_bus):
"""
Simulate FC_VESC broadcast arriving after drive cmd; verify parse is correct.
(In the real loop Mamba computes RPM from m/s and broadcasts FC_VESC.)
(In the real loop ESP32-S3 BALANCE computes RPM from m/s and broadcasts FC_VESC.)
This test checks the FC_VESC frame format and parser.
"""
# Simulate: 1.0 m/s → ~300 RPM × 10 = 3000 (representative, not physics)

View File

@ -32,7 +32,7 @@ from saltybot_can_e2e_test.protocol_defs import (
parse_velocity_cmd,
parse_fc_status,
)
from saltybot_can_bridge.mamba_protocol import (
from saltybot_can_bridge.balance_protocol import (
encode_velocity_cmd,
encode_mode_cmd,
encode_estop_cmd,

View File

@ -30,7 +30,7 @@ from saltybot_can_e2e_test.protocol_defs import (
parse_fc_vesc,
parse_vesc_status,
)
from saltybot_can_bridge.mamba_protocol import (
from saltybot_can_bridge.balance_protocol import (
VESC_TELEM_STATE as BRIDGE_VESC_TELEM_STATE,
decode_vesc_state,
)
@ -47,7 +47,7 @@ class VescStatusAggregator:
2. Builds an FC_VESC broadcast payload
3. Injects the FC_VESC frame onto the mock bus
This represents the Mamba Orin telemetry path.
This represents the ESP32-S3 BALANCE Orin telemetry path.
"""
def __init__(self, bus: MockCANBus):

View File

@ -33,7 +33,7 @@ from saltybot_can_e2e_test.protocol_defs import (
build_velocity_cmd,
parse_velocity_cmd,
)
from saltybot_can_bridge.mamba_protocol import (
from saltybot_can_bridge.balance_protocol import (
encode_velocity_cmd,
encode_mode_cmd,
encode_estop_cmd,
@ -90,7 +90,7 @@ class HeartbeatSimulator:
def _simulate_estop_on_timeout(bus: MockCANBus) -> None:
"""
Simulate the firmware-side logic: when heartbeat timeout expires,
the FC sends an e-stop command by setting estop mode on the Mamba bus.
the FC sends an e-stop command by setting estop mode on the ESP32-S3 BALANCE bus.
We model this as the bridge sending zero velocity + ESTOP mode.
"""

View File

@ -27,7 +27,7 @@ from saltybot_can_e2e_test.protocol_defs import (
build_velocity_cmd,
parse_velocity_cmd,
)
from saltybot_can_bridge.mamba_protocol import (
from saltybot_can_bridge.balance_protocol import (
encode_velocity_cmd,
encode_mode_cmd,
encode_estop_cmd,
@ -189,7 +189,7 @@ class TestModeCommandEncoding:
"""build_mode_cmd in protocol_defs must produce identical bytes."""
for mode in (MODE_IDLE, MODE_DRIVE, MODE_ESTOP):
assert build_mode_cmd(mode) == encode_mode_cmd(mode), \
f"protocol_defs.build_mode_cmd({mode}) != mamba_protocol.encode_mode_cmd({mode})"
f"protocol_defs.build_mode_cmd({mode}) != balance_protocol.encode_mode_cmd({mode})"
class TestInvalidMode:
@ -218,8 +218,8 @@ class TestInvalidMode:
accepted = sm.set_mode(-1)
assert accepted is False
def test_mamba_protocol_invalid_mode_raises(self):
"""mamba_protocol.encode_mode_cmd must raise on invalid mode."""
def test_balance_protocol_invalid_mode_raises(self):
"""balance_protocol.encode_mode_cmd must raise on invalid mode."""
with pytest.raises(ValueError):
encode_mode_cmd(99)
with pytest.raises(ValueError):

View File

@ -27,7 +27,11 @@ robot:
stem_od: 0.0381 # m STEM_OD = 38.1mm
stem_height: 1.050 # m nominal cut length
# ── FC / IMU (MAMBA F722S) ──────────────────────────────────────────────────
<<<<<<< HEAD
# ── FC / IMU (ESP32 BALANCE) ──────────────────────────────────────────────────
=======
# ── FC / IMU (ESP32-S3 BALANCE) ──────────────────────────────────────────────────
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
# fc_x = -50mm in SCAD (front = -X SCAD = +X ROS REP-105)
# z = deck_thickness/2 + mounting_pad(3mm) + standoff(6mm) = 12mm
imu_x: 0.050 # m forward of base_link center

View File

@ -172,7 +172,7 @@
<xacro:wheel name="wheel_right_link" side="-1"/>
<!-- ═══════════════════════════════════════════════════════════════════
imu_link — MPU-6000 on MAMBA F722S flight controller
imu_link — MPU-6000 on ESP32-S3 BALANCE ESP32-S3 BALANCE
fc_x = -50mm SCAD = +x ROS; z = pad + standoff above deck = 12mm
═══════════════════════════════════════════════════════════════════ -->
<link name="imu_link"/>

View File

@ -5,7 +5,11 @@ Comprehensive hardware diagnostics and health monitoring for SaltyBot.
## Features
### Startup Checks
- RPLIDAR, RealSense, VESC, Jabra mic, STM32, servos
<<<<<<< HEAD
- RPLIDAR, RealSense, VESC, Jabra mic, ESP32 BALANCE, servos
=======
- RPLIDAR, RealSense, VESC, Jabra mic, ESP32-S3, servos
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
- WiFi, GPS, disk space, RAM
- Boot result TTS + face animation
- JSON logging

View File

@ -6,7 +6,7 @@ startup_checks:
- realsense
- vesc
- jabra_microphone
- stm32_bridge
- esp32_bridge
- servos
- wifi
- gps

View File

@ -138,7 +138,11 @@ class DiagnosticsNode(Node):
self.hardware_checks["jabra"] = ("WARN", "Audio check failed", {})
def _check_stm32(self):
self.hardware_checks["stm32"] = ("OK", "STM32 bridge online", {})
<<<<<<< HEAD
self.hardware_checks["stm32"] = ("OK", "ESP32 bridge online", {})
=======
self.hardware_checks["stm32"] = ("OK", "ESP32-S3 bridge online", {})
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
def _check_servos(self):
try:

View File

@ -7,7 +7,11 @@
# ros2 launch saltybot_follower person_follower.launch.py follow_distance:=1.2
#
# IMPORTANT: This node publishes raw /cmd_vel. The cmd_vel_bridge_node (PR #46)
# applies the ESC ramp, deadman switch, and STM32 AUTONOMOUS mode gate.
<<<<<<< HEAD
# applies the ESC ramp, deadman switch, and ESP32 BALANCE AUTONOMOUS mode gate.
=======
# applies the ESC ramp, deadman switch, and ESP32-S3 AUTONOMOUS mode gate.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
# Do not run this node without the cmd_vel bridge running on the same robot.
# ── Follow geometry ────────────────────────────────────────────────────────────
@ -70,5 +74,9 @@ control_rate: 20.0 # Hz — lower than cmd_vel bridge (50Hz) by desig
# ── Mode integration ──────────────────────────────────────────────────────────
# Master enable for the follow controller. When false, node publishes zero cmd_vel.
# Toggle at runtime: ros2 param set /person_follower follow_enabled false
# The cmd_vel bridge independently gates on STM32 AUTONOMOUS mode (md=2).
<<<<<<< HEAD
# The cmd_vel bridge independently gates on ESP32 BALANCE AUTONOMOUS mode (md=2).
=======
# The cmd_vel bridge independently gates on ESP32-S3 AUTONOMOUS mode (md=2).
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
follow_enabled: true

View File

@ -28,7 +28,11 @@ State machine
Safety wiring
-------------
* cmd_vel bridge (PR #46) applies ramp + deadman + STM32 AUTONOMOUS mode gate --
<<<<<<< HEAD
* cmd_vel bridge (PR #46) applies ramp + deadman + ESP32 BALANCE AUTONOMOUS mode gate --
=======
* cmd_vel bridge (PR #46) applies ramp + deadman + ESP32-S3 AUTONOMOUS mode gate --
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
this node publishes raw /cmd_vel, the bridge handles hardware safety.
* follow_enabled param (default True) lets the operator disable the controller
at runtime: ros2 param set /person_follower follow_enabled false

View File

@ -1,6 +1,10 @@
gimbal_node:
ros__parameters:
# Serial port connecting to STM32 over JLINK protocol
<<<<<<< HEAD
# Serial port connecting to ESP32 BALANCE over JLINK protocol
=======
# Serial port connecting to ESP32-S3 over JLINK protocol
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
serial_port: "/dev/ttyTHS1"
baud_rate: 921600

View File

@ -14,7 +14,11 @@ def generate_launch_description() -> LaunchDescription:
serial_port_arg = DeclareLaunchArgument(
"serial_port",
default_value="/dev/ttyTHS1",
description="JLINK serial port to STM32",
<<<<<<< HEAD
description="JLINK serial port to ESP32 BALANCE",
=======
description="JLINK serial port to ESP32-S3",
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
)
pan_limit_arg = DeclareLaunchArgument(
"pan_limit_deg",

View File

@ -3,7 +3,7 @@
<name>saltybot_gimbal</name>
<version>1.0.0</version>
<description>
ROS2 gimbal control node: pan/tilt camera head via JLINK serial to STM32.
ROS2 gimbal control node: pan/tilt camera head via JLINK serial to ESP32-S3.
Smooth trapezoidal motion profiles, configurable limits, look_at 3D projection.
Issue #548.
</description>

View File

@ -1,7 +1,11 @@
#!/usr/bin/env python3
"""gimbal_node.py — ROS2 gimbal control node for SaltyBot pan/tilt camera head (Issue #548).
Controls pan/tilt gimbal via JLINK binary protocol over serial to STM32.
<<<<<<< HEAD
Controls pan/tilt gimbal via JLINK binary protocol over serial to ESP32 BALANCE.
=======
Controls pan/tilt gimbal via JLINK binary protocol over serial to ESP32-S3.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
Implements smooth trapezoidal motion profiles with configurable axis limits.
Subscribed topics:

View File

@ -1,19 +1,29 @@
"""jlink_gimbal.py — JLINK binary frame codec for gimbal commands (Issue #548).
Matches the JLINK protocol defined in include/jlink.h (Issue #547 STM32 side).
<<<<<<< HEAD
Matches the JLINK protocol defined in include/jlink.h (Issue #547 ESP32 side).
Command type (Jetson STM32):
Command type (Jetson ESP32 BALANCE):
=======
Matches the JLINK protocol defined in include/jlink.h (Issue #547 ESP32-S3 side).
Command type (Jetson ESP32-S3):
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
0x0B GIMBAL_POS int16 pan_x10 + int16 tilt_x10 + uint16 speed (6 bytes)
pan_x10 = pan_deg * 10 (±1500 for ±150°)
tilt_x10 = tilt_deg * 10 (±450 for ±45°)
speed = servo speed register 04095 (0 = max)
Telemetry type (STM32 Jetson):
<<<<<<< HEAD
Telemetry type (ESP32 BALANCE Jetson):
=======
Telemetry type (ESP32-S3 Jetson):
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
0x84 GIMBAL_STATE int16 pan_x10 + int16 tilt_x10 +
uint16 pan_speed_raw + uint16 tilt_speed_raw +
uint8 torque_en + uint8 rx_err_pct (10 bytes)
Frame format (shared with stm32_protocol.py):
Frame format (shared with esp32_protocol.py):
[STX=0x02][CMD][LEN][PAYLOAD...][CRC16_hi][CRC16_lo][ETX=0x03]
CRC16-CCITT: poly=0x1021, init=0xFFFF, covers CMD+LEN+PAYLOAD bytes.
"""
@ -31,8 +41,13 @@ ETX = 0x03
# ── Command / telemetry type codes ─────────────────────────────────────────────
CMD_GIMBAL_POS = 0x0B # Jetson → STM32: set pan/tilt target
TLM_GIMBAL_STATE = 0x84 # STM32 → Jetson: measured state
<<<<<<< HEAD
CMD_GIMBAL_POS = 0x0B # Jetson → ESP32 BALANCE: set pan/tilt target
TLM_GIMBAL_STATE = 0x84 # ESP32 BALANCE → Jetson: measured state
=======
CMD_GIMBAL_POS = 0x0B # Jetson → ESP32-S3: set pan/tilt target
TLM_GIMBAL_STATE = 0x84 # ESP32-S3 → Jetson: measured state
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
# Speed register: 0 = maximum servo speed; 4095 = slowest non-zero speed.
# Map deg/s to this register: speed_reg = max(0, 4095 - int(deg_s * 4095 / 360))

View File

@ -5,7 +5,11 @@
#
# Topic wiring:
# /rc/joy → mode_switch_node (CRSF channels)
# /saltybot/balance_state → mode_switch_node (STM32 state)
<<<<<<< HEAD
# /saltybot/balance_state → mode_switch_node (ESP32 BALANCE state)
=======
# /saltybot/balance_state → mode_switch_node (ESP32-S3 state)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
# /slam_toolbox/pose_with_covariance_stamped → mode_switch_node (SLAM fix)
# /saltybot/control_mode ← mode_switch_node (JSON mode + alpha)
# /saltybot/led_pattern ← mode_switch_node (LED name)

View File

@ -13,7 +13,11 @@ Topic graph
In RC mode (blend_alpha 0) the node publishes Twist(0,0) so the bridge
receives zeros this is harmless because the bridge's mode gate already
prevents autonomous commands when the STM32 is in RC_MANUAL.
<<<<<<< HEAD
prevents autonomous commands when the ESP32 BALANCE is in RC_MANUAL.
=======
prevents autonomous commands when the ESP32-S3 is in RC_MANUAL.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
The bridge's existing ESC ramp handles hardware-level smoothing;
the blend_alpha here provides the higher-level cmd_vel policy ramp.

View File

@ -6,9 +6,15 @@ state machine can be exercised in unit tests without a ROS2 runtime.
Mode vocabulary
---------------
"RC" STM32 executing RC pilot commands; Jetson cmd_vel blocked.
<<<<<<< HEAD
"RC" ESP32 BALANCE executing RC pilot commands; Jetson cmd_vel blocked.
"RAMP_TO_AUTO" Transitioning RCAUTO; blend_alpha 0.01.0 over ramp_s.
"AUTO" STM32 executing Jetson cmd_vel; RC sticks idle.
"AUTO" ESP32 BALANCE executing Jetson cmd_vel; RC sticks idle.
=======
"RC" ESP32-S3 executing RC pilot commands; Jetson cmd_vel blocked.
"RAMP_TO_AUTO" Transitioning RCAUTO; blend_alpha 0.01.0 over ramp_s.
"AUTO" ESP32-S3 executing Jetson cmd_vel; RC sticks idle.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
"RAMP_TO_RC" Transitioning AUTORC; blend_alpha 1.00.0 over ramp_s.
Blend alpha

View File

@ -9,7 +9,11 @@ Inputs
axes[stick_axes...] Roll/Pitch/Throttle/Yaw override detection
/saltybot/balance_state (std_msgs/String JSON)
Parsed for RC link health (field "rc_link") and STM32 mode.
<<<<<<< HEAD
Parsed for RC link health (field "rc_link") and ESP32 BALANCE mode.
=======
Parsed for RC link health (field "rc_link") and ESP32-S3 mode.
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
<slam_fix_topic> (geometry_msgs/PoseWithCovarianceStamped)
Any message received within slam_fix_timeout_s SLAM fix valid.
@ -106,7 +110,7 @@ class ModeSwitchNode(Node):
self._last_joy_t: float = 0.0 # monotonic; 0 = never
self._last_slam_t: float = 0.0
self._joy_axes: list = []
self._stm32_mode: int = 0 # from balance_state JSON
self._esp32_mode: int = 0 # from balance_state JSON
# ── QoS ───────────────────────────────────────────────────────────────
best_effort = QoSProfile(
@ -187,7 +191,7 @@ class ModeSwitchNode(Node):
data = json.loads(msg.data)
# "mode" is a label string; map back to int for reference
mode_label = data.get("mode", "RC_MANUAL")
self._stm32_mode = {"RC_MANUAL": 0, "RC_ASSISTED": 1,
self._esp32_mode = {"RC_MANUAL": 0, "RC_ASSISTED": 1,
"AUTONOMOUS": 2}.get(mode_label, 0)
except (json.JSONDecodeError, TypeError):
pass

View File

@ -1,8 +1,13 @@
vesc_can_odometry:
ros__parameters:
# ── CAN motor IDs (used for CAN addressing) ───────────────────────────────
left_can_id: 56 # left motor VESC CAN ID (Mamba F722S)
right_can_id: 68 # right motor VESC CAN ID (Mamba F722S)
<<<<<<< HEAD
left_can_id: 56 # left motor VESC CAN ID (ESP32 BALANCE)
right_can_id: 68 # right motor VESC CAN ID (ESP32 BALANCE)
=======
left_can_id: 56 # left motor VESC CAN ID (ESP32-S3 BALANCE)
right_can_id: 68 # right motor VESC CAN ID (ESP32-S3 BALANCE)
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
# ── State topic names (must match VESC telemetry publisher) ──────────────
left_state_topic: /vesc/left/state

View File

@ -12,7 +12,11 @@
# Hardware:
# IMU: RealSense D435i BMI055 → /imu/data
# GPS: SIM7600X cellular → /gps/fix (±2.5 m CEP)
# Odom: STM32 wheel encoders → /odom
<<<<<<< HEAD
# Odom: ESP32 BALANCE wheel encoders → /odom
=======
# Odom: ESP32-S3 wheel encoders → /odom
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references — ESP32-S3 only)
# RTK: ZED-F9P (optional) → /gps/fix (±2 cm CEP when use_rtk: true)
# ── Local EKF: fuses wheel odometry + IMU in odom frame ──────────────────────

View File

@ -70,8 +70,12 @@ class ParameterServer(Node):
"""Load parameter definitions from config file"""
defs = {
'hardware': {
'serial_port': ParamInfo('serial_port', '/dev/stm32-bridge', 'string',
'hardware', description='STM32 bridge serial port'),
'serial_port': ParamInfo('serial_port', '/dev/esp32-bridge', 'string',
<<<<<<< HEAD
'hardware', description='ESP32 bridge serial port'),
=======
'hardware', description='ESP32-S3 bridge serial port'),
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
'baud_rate': ParamInfo('baud_rate', 921600, 'int', 'hardware',
min_val=9600, max_val=3000000,
description='Serial baud rate'),

View File

@ -370,7 +370,11 @@ class PIDAutotuneNode(Node):
ser.write(frame_set)
time.sleep(0.05) # allow FC to process PID_SET
ser.write(frame_save)
# Flash erase takes ~1s on STM32F7; wait for it
<<<<<<< HEAD
# Flash erase takes ~1s on ESP32; wait for it
=======
# Flash erase takes ~1s on ESP32-S3; wait for it
>>>>>>> 291dd68 (feat: remove all STM32/Mamba/BlackPill references ESP32-S3 only)
time.sleep(1.5)
self.get_logger().info(

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