Add "Hub Motor Measurements"
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Hub-Motor-Measurements.md
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# Hub Motor Measurements
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**Date:** 2026-02-28
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**Measured by:** Tee (digital caliper)
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**Motor:** 8" / 10x2.125 hoverboard hub motor (brushless, FOC ESC)
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## Axle Profile (Stepped / Keyed)
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The axle has a **stepped profile** — wider base near the hub, narrower keyed section for dropout clamping.
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```
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┌─────────┐
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│ 15.35 │ ← flat-to-flat (top)
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│ │
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│ ø13mm │ ← keyed shaft section
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│ │
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│ 43.35mm │ ← keyed section length
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│ │
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├─────────┤
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│ ø16mm │ ← base section (measured 16.11mm)
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│ 15mm │ ← base section length
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└─────────┘
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─── hub face ───
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Total protrusion: 63.5mm
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```
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## Measurements
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| # | Dimension | Value | Notes |
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|---|-----------|-------|-------|
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| 1 | Axle base diameter | **16.11 mm** | Near hub face |
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| 2 | Axle keyed section diameter | **~13 mm** | Narrower upper section |
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| 3 | Total axle protrusion | **63.5 mm** | Hub face to tip |
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| 4 | Keyed section length | **43.35 mm** | Upper shaft only |
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| 5 | Bearing seat OD | **~37.8 mm** | Hub center collar |
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| 6 | Flat-to-flat width | **15.35 mm** | Anti-rotation flats at top |
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| 7 | Base section length | **15 mm** | Lower stepped portion |
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## Tire Specs
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- Inflate to **35 PSI** (240 kPa / 2.5 BAR)
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- Size: 10x2.125 pneumatic
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## Design Implications
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- **Dropout clamp** must accommodate stepped profile: 16mm bore at base, 13mm keyed slot above
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- **Anti-rotation** via flats (15.35mm flat-to-flat) — design dropout with matching D-profile
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- **Axle length** (63.5mm) gives room for dropout plate + nut + washer
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- **Bearing seat** (37.8mm OD) — allow clearance on inner face of mount
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