commit d0efabbda8b8a82081dd268b9c23785c7f8bae0b Author: seb Date: Sat Feb 28 14:18:11 2026 -0500 Add "Hub Motor Measurements" diff --git a/Hub-Motor-Measurements.md b/Hub-Motor-Measurements.md new file mode 100644 index 0000000..6ad6b1b --- /dev/null +++ b/Hub-Motor-Measurements.md @@ -0,0 +1,48 @@ +# Hub Motor Measurements + +**Date:** 2026-02-28 +**Measured by:** Tee (digital caliper) +**Motor:** 8" / 10x2.125 hoverboard hub motor (brushless, FOC ESC) + +## Axle Profile (Stepped / Keyed) + +The axle has a **stepped profile** — wider base near the hub, narrower keyed section for dropout clamping. + +``` + ┌─────────┐ + │ 15.35 │ ← flat-to-flat (top) + │ │ + │ ø13mm │ ← keyed shaft section + │ │ + │ 43.35mm │ ← keyed section length + │ │ + ├─────────┤ + │ ø16mm │ ← base section (measured 16.11mm) + │ 15mm │ ← base section length + └─────────┘ + ─── hub face ─── + + Total protrusion: 63.5mm +``` + +## Measurements + +| # | Dimension | Value | Notes | +|---|-----------|-------|-------| +| 1 | Axle base diameter | **16.11 mm** | Near hub face | +| 2 | Axle keyed section diameter | **~13 mm** | Narrower upper section | +| 3 | Total axle protrusion | **63.5 mm** | Hub face to tip | +| 4 | Keyed section length | **43.35 mm** | Upper shaft only | +| 5 | Bearing seat OD | **~37.8 mm** | Hub center collar | +| 6 | Flat-to-flat width | **15.35 mm** | Anti-rotation flats at top | +| 7 | Base section length | **15 mm** | Lower stepped portion | + +## Tire Specs +- Inflate to **35 PSI** (240 kPa / 2.5 BAR) +- Size: 10x2.125 pneumatic + +## Design Implications +- **Dropout clamp** must accommodate stepped profile: 16mm bore at base, 13mm keyed slot above +- **Anti-rotation** via flats (15.35mm flat-to-flat) — design dropout with matching D-profile +- **Axle length** (63.5mm) gives room for dropout plate + nut + washer +- **Bearing seat** (37.8mm OD) — allow clearance on inner face of mount