sl-controls fd7eddd44d feat: Add Issue #213 - PID auto-tuner (Astrom-Hagglund relay oscillation)
Implements PID auto-tuning ROS2 node using relay feedback (Astrom-Hagglund) method.
Service-triggered relay oscillation measures ultimate gain (Ku) and ultimate period
(Tu), then computes Ziegler-Nichols PD gains. Safety abort on >25deg tilt.

Features:
  - Service /saltybot/autotune_pid (std_srvs/Trigger) starts tuning
  - Relay oscillation method for accurate gain measurement
  - Measures Ku (ultimate gain) and Tu (ultimate period)
  - Computes Z-N PD gains: Kp=0.6*Ku, Kd=0.075*Ku*Tu
  - Real-time safety abort >25° tilt angle
  - JSON telemetry on /saltybot/autotune_info
  - Relay commands on /saltybot/autotune_cmd_vel

Tuning Process:
  1. Settle phase: zero command, allow oscillations to die
  2. Relay oscillation: apply +/-relay_magnitude commands
  3. Measure peaks: detect zero crossings, record extrema
  4. Analysis: calculate Ku from peak amplitude, Tu from period
  5. Gain computation: Ziegler-Nichols formulas
  6. Publish results: Ku, Tu, Kp, Kd

Safety Features:
  - IMU tilt monitoring (abort >25°)
  - Max tuning duration timeout
  - Configurable settle time and oscillation cycles

Published Topics:
  - /saltybot/autotune_info (std_msgs/String) - JSON with Ku, Tu, Kp, Kd
  - /saltybot/autotune_cmd_vel (geometry_msgs/Twist) - Relay control

Subscribed Topics:
  - /imu/data (sensor_msgs/Imu) - IMU tilt safety check
  - /saltybot/balance_feedback (std_msgs/Float32) - Balance feedback

Package: saltybot_pid_autotune
Entry point: pid_autotune_node
Service: /saltybot/autotune_pid

Tests: 20+ unit tests covering:
  - IMU tilt extraction
  - Relay oscillation analysis
  - Ku/Tu measurement
  - Ziegler-Nichols gain computation
  - Peak detection and averaging
  - Safety limits (tilt, timeout)
  - State machine transitions
  - JSON telemetry format

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-03-02 11:47:05 -05:00
..

Jetson Nano — AI/SLAM Platform Setup

Self-balancing robot: Jetson Nano dev environment for ROS2 Humble + SLAM stack.

Stack

Component Version / Part
Platform Jetson Nano 4GB
JetPack 4.6 (L4T R32.6.1, CUDA 10.2)
ROS2 Humble Hawksbill
DDS CycloneDDS
SLAM slam_toolbox
Nav Nav2
Depth camera Intel RealSense D435i
LiDAR RPLIDAR A1M8
MCU bridge STM32F722 (USB CDC @ 921600)

Quick Start

# 1. Host setup (once, on fresh JetPack 4.6)
sudo bash scripts/setup-jetson.sh

# 2. Build Docker image
bash scripts/build-and-run.sh build

# 3. Start full stack
bash scripts/build-and-run.sh up

# 4. Open ROS2 shell
bash scripts/build-and-run.sh shell

Docs

Files

jetson/
├── Dockerfile              # L4T base + ROS2 Humble + SLAM packages
├── docker-compose.yml      # Multi-service stack (ROS2, RPLIDAR, D435i, STM32)
├── README.md               # This file
├── docs/
│   ├── pinout.md           # GPIO/I2C/UART pinout reference
│   └── power-budget.md     # Power budget analysis (10W envelope)
└── scripts/
    ├── entrypoint.sh       # Docker container entrypoint
    ├── setup-jetson.sh     # Host setup (udev, Docker, nvpmodel)
    └── build-and-run.sh    # Build/run helper

Power Budget (Summary)

Scenario Total
Idle 2.9W
Nominal (SLAM active) ~10.2W
Peak 15.4W

Target: 10W (MAXN nvpmodel). Use RPLIDAR standby + 640p D435i for compliance. See docs/power-budget.md for full analysis.