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saltylab-firmware/docs/wiring-diagram.md
sl-webui 308be74330 feat(arch): implement SAUL-TEE ESP32 protocol specs from hal reference doc 
Spec source: docs/SAUL-TEE-SYSTEM-REFERENCE.md (hal, 2026-04-04)

stm32_protocol.py — rewritten for inter-board UART protocol (ESP32 BALANCE ↔ IO):
- Frame: [0xAA][LEN][TYPE][PAYLOAD][CRC8] @ 460800 baud (was STX/ETX/CRC16)
- CRC-8 poly 0x07 over LEN+TYPE+PAYLOAD
- New message types: RC_CHANNELS(0x01), SENSORS(0x02), LED_CMD(0x10),
  OUTPUT_CMD(0x11), MOTOR_CMD(0x12), HEARTBEAT(0x20)

mamba_protocol.py — updated CAN IDs and frame formats:
- Orin→BALANCE: DRIVE(0x300) f32×2 LE, MODE(0x301), ESTOP(0x302), LED(0x303)
- BALANCE→Orin: FC_STATUS(0x400) pitch/vbat/state, FC_VESC(0x401) rpm/current
- VESC node IDs: Left=56, Right=68 (authoritative per §8)
- VESC extended frames: STATUS1(cmd=9), STATUS4(cmd=16), STATUS5(cmd=27)
- Replaced old MAMBA_CMD_*/MAMBA_TELEM_* constants

can_bridge_node.py — updated to use new IDs:
- ORIN_CMD_DRIVE/MODE/ESTOP replace MAMBA_CMD_VELOCITY/MODE/ESTOP
- FC_STATUS handler: publishes pitch→/can/imu, vbat_mv→/can/battery
- FC_VESC handler: publishes rpm/cur→/can/vesc/left|right/state
- VESC STATUS1 extended frames decoded per node ID (56/68)
- Removed PID CAN command (not in new spec)

CLAUDE.md — updated with ESP32-S3 BALANCE/IO hardware summary + key protocols

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-04 08:59:28 -04:00

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# SaltyLab Wiring Diagram
## System Overview
```
┌─────────────────────────────────────────────────────────────────────┐
│ ORIN NANO SUPER │
│ (Top Plate — 25W) │
│ │
│ USB-A ──── CANable2 USB-CAN adapter (slcan0, 500 kbps) │
│ USB-A ──── ESP32-S3 IO (/dev/esp32-io, 460800 baud) │
│ USB-A1 ─── RealSense D435i (USB 3.1) │
│ USB-A2 ─── RPLIDAR A1M8 (via CP2102 adapter, 115200) │
│ USB-C* ─── SIM7600A 4G/LTE modem (ttyUSB0-2, AT cmds + PPP) │
│ USB ─────── Leap Motion Controller (hand/gesture tracking) │
│ CSI-A ──── ArduCam adapter → 2x IMX219 (front + left) │
│ CSI-B ──── ArduCam adapter → 2x IMX219 (rear + right) │
│ M.2 ───── 1TB NVMe SSD │
│ 40-pin ─── ReSpeaker 2-Mic HAT (I2S + I2C, WM8960 codec) │
│ Pin 8 ──┐ │
│ Pin 10 ─┤ UART fallback to ESP32-S3 BALANCE (ttyTHS0, 460800) │
│ Pin 6 ──┘ GND │
│ │
└─────────────────────────────────────────────────────────────────────┘
│ USB-A (CANable2) │ UART fallback (3 wires)
│ SocketCAN slcan0 │ 460800 baud, 3.3V
│ 500 kbps │
▼ ▼
┌─────────────────────────────────────────────────────────────────────┐
│ ESP32-S3 BALANCE │
│ (Waveshare Touch LCD 1.28, Middle Plate) │
│ │
│ CAN bus ──── CANable2 → Orin (primary link, ISO 11898) │
│ UART0 ──── Orin UART fallback (460800 baud, 3.3V) │
│ UART1 ──── VESC Left (CAN ID 56) via UART/CAN bridge │
│ UART2 ──── VESC Right (CAN ID 68) via UART/CAN bridge │
│ I2C ──── QMI8658 IMU (onboard, 6-DOF accel+gyro) │
│ SPI ──── GC9A01 LCD (onboard, 240x240 round display) │
│ GPIO ──── WS2812B LED strip │
│ GPIO ──── Buzzer │
│ ADC ──── Battery voltage divider │
│ │
└─────────────────────────────────────────────────────────────────────┘
│ CAN bus (ISO 11898) │ UART (460800 baud)
│ 500 kbps │
▼ ▼
┌────────────────────────┐ ┌──────────────────────────┐
│ VESC Left (ID 56) │ │ VESC Right (ID 68) │
│ (Bottom Plate) │ │ (Bottom Plate) │
│ │ │ │
│ BLDC hub motor │ │ BLDC hub motor │
│ CAN 500 kbps │ │ CAN 500 kbps │
│ FOC current control │ │ FOC current control │
│ VESC Status 1 (0x900) │ │ VESC Status 1 (0x910) │
│ │ │ │
└────────────────────────┘ └──────────────────────────┘
│ │
LEFT MOTOR RIGHT MOTOR
```
## Wire-by-Wire Connections
### 1. Orin <-> ESP32-S3 BALANCE (Primary: CAN Bus via CANable2)
| From | To | Wire | Notes |
|------|----|------|-------|
| Orin USB-A | CANable2 USB | USB cable | SocketCAN slcan0 @ 500 kbps |
| CANable2 CAN-H | ESP32-S3 BALANCE CAN-H | twisted pair | ISO 11898 differential |
| CANable2 CAN-L | ESP32-S3 BALANCE CAN-L | twisted pair | ISO 11898 differential |
- Interface: SocketCAN `slcan0`, 500 kbps
- Device node: `/dev/canable2` (via udev, symlink to ttyUSBx)
- Protocol: CAN frames --- ORIN_CMD_DRIVE (0x300), ORIN_CMD_MODE (0x301), ORIN_CMD_ESTOP (0x302)
- Telemetry: BALANCE_STATUS (0x400), BALANCE_VESC (0x401), BALANCE_IMU (0x402), BALANCE_BATTERY (0x403)
### 2. Orin <-> ESP32-S3 BALANCE (Fallback: Hardware UART)
| Orin Pin | Signal | ESP32-S3 Pin | Notes |
|----------|--------|--------------|-------|
| Pin 8 | TXD0 | GPIO17 (UART0 RX) | Orin TX -> BALANCE RX |
| Pin 10 | RXD0 | GPIO18 (UART0 TX) | Orin RX <- BALANCE TX |
| Pin 6 | GND | GND | Common ground |
- Jetson device: `/dev/ttyTHS0`
- Baud: 460800, 8N1
- Voltage: 3.3V both sides (no level shifter needed)
- Cross-connect: Orin TX -> BALANCE RX, Orin RX <- BALANCE TX
### 3. Orin <-> ESP32-S3 IO (USB Serial)
| From | To | Notes |
|------|----|-------|
| Orin USB-A | ESP32-S3 IO USB-C | USB cable, /dev/esp32-io |
- Device node: `/dev/esp32-io` (udev symlink)
- Baud: 460800, 8N1
- Protocol: Binary frames `[0xAA][LEN][TYPE][PAYLOAD][CRC8]`
- Use: IO expansion, GPIO control, sensor polling
### 4. ESP32-S3 BALANCE <-> VESC Motors (CAN Bus)
| BALANCE Pin | Signal | VESC Pin | Notes |
|-------------|--------|----------|-------|
| GPIO21 | CAN-H | CAN-H | ISO 11898 differential pair |
| GPIO22 | CAN-L | CAN-L | ISO 11898 differential pair |
| GND | GND | GND | Common ground |
- Baud: 500 kbps CAN
- VESC Left: CAN ID 56, VESC Right: CAN ID 68
- Commands: COMM_SET_RPM, COMM_SET_CURRENT, COMM_SET_DUTY
- Telemetry: VESC Status 1 at 50 Hz (RPM, current, duty)
### 5. Power Distribution
```
BATTERY (36V) ──┬── VESC Left (36V direct -> BLDC left motor)
├── VESC Right (36V direct -> BLDC right motor)
│
├── 5V BEC/regulator ──┬── Orin (USB-C PD or barrel jack)
│ ├── ESP32-S3 BALANCE (5V via USB-C)
│ ├── ESP32-S3 IO (5V via USB-C)
│ ├── WS2812B LEDs (5V)
│ └── RPLIDAR (5V via USB)
│
└── Battery monitor ──── ESP32-S3 BALANCE ADC (voltage divider)
```
### 6. Sensors on Orin (USB/CSI)
| Device | Interface | Orin Port | Device Node |
|--------|-----------|-----------|-------------|
| RealSense D435i | USB 3.1 | USB-A (blue) | `/dev/bus/usb/...` |
| RPLIDAR A1M8 | USB-UART | USB-A | `/dev/rplidar` |
| IMX219 front+left | MIPI CSI-2 | CSI-A (J5) | `/dev/video0,2` |
| IMX219 rear+right | MIPI CSI-2 | CSI-B (J8) | `/dev/video4,6` |
| 1TB NVMe | PCIe Gen3 x4 | M.2 Key M | `/dev/nvme0n1` |
| CANable2 | USB-CAN | USB-A | `/dev/canable2` -> `slcan0` |
## ESP32-S3 BALANCE UART/CAN Summary
| Interface | Pins | Baud/Rate | Assignment | Notes |
|-----------|------|-----------|------------|-------|
| UART0 | GPIO17=RX, GPIO18=TX | 460800 | Orin UART fallback | 3.3V, cross-connect |
| UART1 | GPIO19=RX, GPIO20=TX | 115200 | Debug serial | Optional |
| CAN (TWAI) | GPIO21=H, GPIO22=L | 500 kbps | CAN bus (VESCs + Orin) | SN65HVD230 transceiver |
| I2C | GPIO4=SDA, GPIO5=SCL | 400 kHz | QMI8658 IMU (addr 0x6B) | Onboard |
| SPI | GPIO36=MOSI, GPIO37=SCLK, GPIO35=CS | 40 MHz | GC9A01 LCD (onboard) | 240x240 round |
| USB CDC | USB-C | 460800 | Orin USB fallback | /dev/esp32-balance |
## CAN Frame ID Map
| CAN ID | Direction | Name | Contents |
|--------|-----------|------|----------|
| 0x300 | Orin -> BALANCE | ORIN_CMD_DRIVE | left_rpm_f32, right_rpm_f32 (8 bytes LE) |
| 0x301 | Orin -> BALANCE | ORIN_CMD_MODE | mode byte (0=IDLE, 1=DRIVE, 2=ESTOP) |
| 0x302 | Orin -> BALANCE | ORIN_CMD_ESTOP | flags byte (bit0=stop, bit1=clear) |
| 0x400 | BALANCE -> Orin | BALANCE_STATUS | pitch x10:i16, motor_cmd:u16, vbat_mv:u16, state:u8, flags:u8 |
| 0x401 | BALANCE -> Orin | BALANCE_VESC | l_rpm x10:i16, r_rpm x10:i16, l_cur x10:i16, r_cur x10:i16 |
| 0x402 | BALANCE -> Orin | BALANCE_IMU | pitch x100:i16, roll x100:i16, yaw x100:i16, ax x100:i16, ay x100:i16, az x100:i16 |
| 0x403 | BALANCE -> Orin | BALANCE_BATTERY | vbat_mv:u16, current_ma:i16, soc_pct:u8 |
| 0x900+ID | VESC Left -> | VESC_STATUS_1 | erpm:i32, current x10:i16, duty x1000:i16 |
| 0x910+ID | VESC Right -> | VESC_STATUS_1 | erpm:i32, current x10:i16, duty x1000:i16 |
VESC Left CAN ID = 56 (0x38), VESC Right CAN ID = 68 (0x44).
### 7. ReSpeaker 2-Mic HAT (on Orin 40-pin header)
| Orin Pin | Signal | Function |
|----------|--------|----------|
| Pin 12 (GPIO 18) | I2S BCLK | Audio bit clock |
| Pin 35 (GPIO 19) | I2S LRCLK | Audio left/right clock |
| Pin 38 (GPIO 20) | I2S DIN | Audio data in (from mics) |
| Pin 40 (GPIO 21) | I2S DOUT | Audio data out (to speaker) |
| Pin 3 (GPIO 2) | I2C SDA | WM8960 codec control (i2c-7) |
| Pin 5 (GPIO 3) | I2C SCL | WM8960 codec control (i2c-7) |
| Pin 32 (GPIO 12) | GPIO | Button input |
| Pin 11 (GPIO 17) | GPIO | RGB LED (APA102 data) |
| Pin 2, 4 | 5V | Power |
| Pin 6, 9 | GND | Ground |
- Codec: Wolfson WM8960 (I2C addr 0x1A)
- Mics: 2x MEMS (left + right) --- basic stereo / sound localization
- Speaker: 3W class-D amp output (JST connector)
- Headset: 3.5mm TRRS jack
- Requires: WM8960 device tree overlay for Jetson (community port)
- Use: Voice commands (faster-whisper), wake word (openWakeWord), audio feedback, status announcements
### 8. SIM7600A 4G/LTE HAT (via USB)
| Connection | Detail |
|-----------|--------|
| Interface | USB (micro-B on HAT -> USB-A/C on Orin) |
| Device nodes | `/dev/ttyUSB0` (AT), `/dev/ttyUSB1` (PPP/data), `/dev/ttyUSB2` (GPS NMEA) |
| Power | 5V from USB or separate 5V supply (peak 2A during TX) |
| SIM | Nano-SIM slot on HAT |
| Antenna | 4G LTE + GPS/GNSS (external SMA antennas --- mount high on chassis) |
- Data: PPP or QMI for internet connectivity
- GPS/GNSS: Built-in receiver, NMEA sentences on ttyUSB2 --- outdoor positioning
- AT commands: `AT+CGPS=1` (enable GPS), `AT+CGPSINFO` (get fix)
- Connected via USB (not 40-pin) --- avoids UART conflict with BALANCE fallback, flexible antenna placement
- Use: Remote telemetry, 4G connectivity outdoors, GPS positioning, remote SSH/control
### 9. Leap Motion Controller (USB)
| Connection | Detail |
|-----------|--------|
| Interface | USB 3.0 (micro-B on controller -> USB-A on Orin) |
| Power | ~0.5W |
| Range | ~80cm, 150 deg FOV |
| SDK | Ultraleap Gemini V5+ (Linux ARM64 support) |
| ROS2 | `leap_motion_ros2` wrapper available |
- 2x IR cameras + 3x IR LEDs --- tracks all 10 fingers in 3D, sub-mm precision
- Mount: Forward-facing on sensor tower or upward on Orin plate
- Use: Gesture control (palm=stop, point=go, fist=arm), hand-following mode, demos
- Combined with ReSpeaker: Voice + gesture control with zero hardware in hand
### 10. Power Budget (USB)
| Device | Interface | Power Draw |
|--------|-----------|------------|
| CANable2 USB-CAN | USB-A | ~0.5W |
| ESP32-S3 BALANCE | USB-C | ~0.8W (WiFi off) |
| ESP32-S3 IO | USB-C | ~0.5W |
| RealSense D435i | USB-A | ~1.5W (3.5W peak) |
| RPLIDAR A1M8 | USB-A | ~2.6W (motor on) |
| SIM7600A | USB | ~1W idle, 3W TX peak |
| Leap Motion | USB-A | ~0.5W |
| ReSpeaker HAT | 40-pin | ~0.5W |
| **Total USB** | | **~7.9W typical, ~11W peak** |
Orin Nano Super delivers up to 25W --- USB peripherals are well within budget.
---
## Data Flow
```
┌──────────────┐
│ RC TX │ (in your hand)
│ (2.4GHz) │
└──────┬───────┘
│ radio
┌──────▼───────┐
│ RC RX │ CRSF 420kbaud (future)
└──────┬───────┘
│ UART
┌────────────▼────────────┐
│ ESP32-S3 BALANCE │
│ (Waveshare LCD 1.28) │
│ │
│ QMI8658 -> Balance PID │
│ RC -> Mode Manager │
│ Safety Monitor │
│ │
└──┬──────────┬───────────┘
CAN 500kbps─┘ └───── CAN bus / UART fallback
│ │
┌────┴────────────┐ ▼
│ CAN bus (500k) │ ┌───────────────────┐
├─ VESC Left 56 │ │ Orin Nano Super │
└─ VESC Right 68 │ │ │
│ │ │ SLAM / Nav2 / AI │
▼ ▼ │ Person following │
LEFT RIGHT │ Voice commands │
MOTOR MOTOR │ 4G telemetry │
└──┬──────────┬───────┘
│ │
┌──────────▼─┐ ┌────▼──────────┐
│ ReSpeaker │ │ SIM7600A │
│ 2-Mic HAT │ │ 4G/LTE + GPS │
└────────────┘ └───────────────┘
```
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