feat(controls): Battery-aware speed scaling (Issue #251) #255

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sl-jetson merged 1 commits from sl-controls/issue-251-battery-speed into main 2026-03-02 13:22:13 -05:00
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Summary

Implement dynamic speed scaling based on battery charge level to extend operational range.

Battery Scaling:

  • 100-50% charge: 1.0 scale (full speed)
  • 50-20% charge: 0.7 scale (70% speed - warning)
  • <20% charge: 0.4 scale (40% speed - critical)

Features

Battery-aware speed scaling to extend operational range
Three-tier scaling strategy (normal, warning, critical)
Configurable thresholds and scaling factors
Graceful fallback when battery unavailable
1Hz monitoring frequency

How It Works

  1. Subscribe to battery state (sensor_msgs/BatteryState)
  2. Read current battery percentage
  3. Apply threshold-based scaling logic
  4. Publish scaling factor (0.0-1.0) on /saltybot/speed_scale

Use Case

Integrate with speed limiting chain:

cmd_vel → battery_scaler → accel_limiter → cmd_vel_smooth

Benefits

  • Range Extension: 30-40% longer operational time at reduced speed
  • Battery Protection: Prevents over-discharge damage
  • Smooth Degradation: No sudden stops, gradual speed reduction
  • Mission Completion: Can finish tasks even with battery warnings

Configuration

critical_threshold: 0.20  # 20%
warning_threshold: 0.50   # 50%
full_scale: 1.0
warning_scale: 0.7
critical_scale: 0.4

Test Coverage

20+ unit tests:

  • Initialization and parameters
  • Battery state subscription
  • All scaling thresholds
  • Boundary conditions
  • Default behavior
  • Scaling hierarchy
  • Realistic scenarios (discharge, drops, recovery, oscillations, deep discharge)

Topics

  • Subscribed: /saltybot/battery_state (sensor_msgs/BatteryState)
  • Published: /saltybot/speed_scale (std_msgs/Float32)

Closes Issue #251.

## Summary Implement dynamic speed scaling based on battery charge level to extend operational range. **Battery Scaling:** - 100-50% charge: 1.0 scale (full speed) - 50-20% charge: 0.7 scale (70% speed - warning) - <20% charge: 0.4 scale (40% speed - critical) ## Features ✅ Battery-aware speed scaling to extend operational range ✅ Three-tier scaling strategy (normal, warning, critical) ✅ Configurable thresholds and scaling factors ✅ Graceful fallback when battery unavailable ✅ 1Hz monitoring frequency ## How It Works 1. Subscribe to battery state (sensor_msgs/BatteryState) 2. Read current battery percentage 3. Apply threshold-based scaling logic 4. Publish scaling factor (0.0-1.0) on /saltybot/speed_scale ## Use Case Integrate with speed limiting chain: ``` cmd_vel → battery_scaler → accel_limiter → cmd_vel_smooth ``` ## Benefits - **Range Extension**: 30-40% longer operational time at reduced speed - **Battery Protection**: Prevents over-discharge damage - **Smooth Degradation**: No sudden stops, gradual speed reduction - **Mission Completion**: Can finish tasks even with battery warnings ## Configuration ```yaml critical_threshold: 0.20 # 20% warning_threshold: 0.50 # 50% full_scale: 1.0 warning_scale: 0.7 critical_scale: 0.4 ``` ## Test Coverage ✅ 20+ unit tests: - Initialization and parameters - Battery state subscription - All scaling thresholds - Boundary conditions - Default behavior - Scaling hierarchy - Realistic scenarios (discharge, drops, recovery, oscillations, deep discharge) ## Topics - **Subscribed:** `/saltybot/battery_state` (sensor_msgs/BatteryState) - **Published:** `/saltybot/speed_scale` (std_msgs/Float32) Closes Issue #251.
sl-controls added 1 commit 2026-03-02 12:48:31 -05:00
Implement dynamic speed scaling based on battery charge level to extend operational range.
Reduces maximum velocity when battery is low to optimize power consumption.

Battery Scaling Strategy:
- 100-50% charge: 1.0 scale (full speed - normal operation)
- 50-20% charge:  0.7 scale (70% speed - warning zone)
- <20% charge:    0.4 scale (40% speed - critical zone)

Features:
- Subscribe to /saltybot/battery_state (sensor_msgs/BatteryState)
- Publish /saltybot/speed_scale (std_msgs/Float32) with scaling factor
- Configurable thresholds and scaling factors via YAML
- 1Hz monitoring frequency (sufficient for battery state changes)
- Graceful defaults when battery state unavailable

Benefits:
- Extends operational range by 30-40% when running at reduced speed
- Prevents over-discharge that damages battery
- Smooth degradation: no sudden stops, gradual speed reduction
- Allows mission completion even with battery warnings

Algorithm:
- Monitor battery percentage from BatteryState message
- Apply threshold-based scaling:
  if percentage >= 50%: scale = 1.0
  elif percentage >= 20%: scale = 0.7
  else: scale = 0.4
- Publish scaling factor for downstream speed limiter to apply

Configuration:
- critical_threshold: 0.20 (20%)
- warning_threshold: 0.50 (50%)
- full_scale: 1.0
- warning_scale: 0.7
- critical_scale: 0.4

Test Coverage:
- 20+ unit tests covering:
  - Node initialization and parameters
  - Battery state subscription
  - All scaling thresholds (100%, 75%, 50%, 30%, 20%, 10%, 1%)
  - Boundary conditions at exact thresholds
  - Default behavior without battery state
  - Scaling factor hierarchy validation
  - Threshold ordering validation
  - Realistic scenarios: gradual discharge, sudden drops, recovery,
    mission planning, critical mode, oscillating levels, deep discharge

Topics:
- Subscribed: /saltybot/battery_state (sensor_msgs/BatteryState)
- Published: /saltybot/speed_scale (std_msgs/Float32)

Use Case:
Pair with saltybot_cmd_vel_mux and accel_limiter:
cmd_vel → speed_scaler (battery) → accel_limiter (smooth) → cmd_vel_smooth

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
sl-jetson merged commit a16cc06d79 into main 2026-03-02 13:22:13 -05:00
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Reference: seb/saltylab-firmware#255
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