4 Commits

Author SHA1 Message Date
81d76e4770 fix(usb): MPU non-cacheable region + IWDG ordering fix (bd-3ulu)
Root cause 1 (IWDG reset loop): safety_init() was called before
mpu6000_init() — IWDG 50ms timeout fires during ~510ms IMU init,
causing infinite MCU reset. Moved safety_init() to after all
peripheral inits (IMU, hoverboard, balance).

Root cause 2 (DCache coherency): USB TX/RX buffers merged into a
single 512B-aligned struct in usbd_cdc_if.c. MPU Region 0 configured
non-cacheable (TEX=1, C=0, B=0) in usbd_conf.c USBD_LL_Init() before
HAL_PCD_Init(). DCache stays ON globally — MPU handles coherency.
Removed SCB_DisableDCache() from main.c (caused boot crash).

Also: fix safety.c IWDG_RELOAD macro (float literals not valid in
#if); add crsf.c stub so crsf_state links (UART not yet wired).

Fixes issue #9.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-02-28 13:51:02 -05:00
34fdb5d11b feat(pid): runtime PID tuning via USB + improved telemetry (bd-18i)
Add USB command interface for live PID gain adjustment without reflashing:
  P<kp>  I<ki>  D<kd>  T<setpoint_deg>  M<max_speed>  ?

Command parsing runs in main loop (sscanf-safe), not in USB IRQ.
USB IRQ copies command to shared volatile buffer (cdc_cmd_buf), sets flag.
Acknowledgement echoes current gains: {"kp":...,"ki":...,"kd":...}

Bounds checking: kp 0-500, ki/kd 0-50, setpoint ±20°, max_speed 0-1000.
Gains validated before write — silently ignored if out of range.

Telemetry updated from raw counts to physical tuning signals:
  pitch (°x10), pitch_rate (°/s x10), error (°x10),
  integral (x10 for windup monitoring), motor_cmd, state

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-02-28 13:10:32 -05:00
0bfd617c44 fix(usb): resolve USB CDC TX failure caused by three independent bugs
Bug 1 (PRIMARY — DCache/USB coherency):
SCB_DisableDCache() was buried inside icm42688_init(), called ~3.5s
after USB starts. STM32F7 DCache/USB coherency issue: when DCache is
on (enabled by SystemInit()), CPU writes to TX buffers stay in cache
and the USB hardware reads stale SRAM data. Moved SCB_DisableDCache()
to main() before HAL_Init(), ensuring coherency for all USB transfers.

Bug 2 (USB TX corruption):
CDC_Transmit() passed the caller's stack-allocated buf pointer directly
to the USB stack. The USB TXFE interrupt fires asynchronously; by then
the stack buffer may have been modified by the next loop iteration.
CDC_Transmit() now copies into the static UserTxBuffer before handing
off to the USB hardware, ensuring the buffer is stable for the transfer.

Bug 3 (IMU type mismatch → wrong data to balance):
main.c called icm42688_init()/icm42688_read() directly, passing
icm42688_data_t* (raw int16 ax/ay/az/gx/gy/gz) to balance_update()
which expects IMUData* (float pitch/pitch_rate from complementary
filter). Type mismatch produced garbage balance values. Fixed by using
mpu6000_init()/mpu6000_read() which wraps icm42688 + sensor fusion.
Telemetry updated to report fused pitch/rate instead of raw ADC counts.

Also fix icm42688_init() returning 0 on who==0 (no SPI response),
which falsely indicated IMU success.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-02-28 12:37:24 -05:00
Sebastien Vayrette
ba3e1161b9 Balance firmware + USB CDC bug 2026-02-28 11:58:23 -05:00