5 Commits

Author SHA1 Message Date
5cec6779e5 feat: Integrate IWDG watchdog timer driver (Issue #300)
- Replace safety.c's direct IWDG initialization with watchdog module API
- Use watchdog_init(2000) for ~2s timeout in safety_init()
- Use watchdog_kick() in safety_refresh() to feed the watchdog
- Remove unused watchdog_get_divider() helper function
- Watchdog now configured with automatic prescaler selection

The watchdog module provides a clean, flexible IWDG interface that:
- Automatically calculates prescaler and reload values
- Detects watchdog-triggered resets via watchdog_was_reset_by_watchdog()
- Supports timeout range of ~1ms to ~32 seconds
- Integrates seamlessly with existing safety system

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-03-03 17:29:59 -05:00
d41a9dfe10 feat(safety): remote e-stop over 4G MQTT (Issue #63)
STM32 firmware:
- safety.h/c: EstopSource enum, safety_remote_estop/clear/get/active()
  CDC 'E'=ESTOP_REMOTE, 'F'=ESTOP_CELLULAR_TIMEOUT, 'Z'=clear latch
- usbd_cdc_if: cdc_estop_request/cdc_estop_clear_request volatile flags
- status: status_update() +remote_estop param; both LEDs fast-blink 200ms
- main.c: immediate motor cutoff highest-priority; arming gated by
  !safety_remote_estop_active(); motor estop auto-clear gated; telemetry
  'es' field 0-4; status_update() updated to 5 args

Safety: IMMEDIATE motor cutoff, latched until explicit Z + DISARMED,
cannot re-arm via MQTT alone (requires RC arm hold). IWDG-safe.

Jetson bridge:
- remote_estop_node.py: paho-mqtt + pyserial, cellular watchdog 5s
- estop_params.yaml, remote_estop.launch.py
- setup.py / package.xml: register node + paho-mqtt dep
- docker-compose.yml: remote-estop service
- test_remote_estop.py: kill/clear/watchdog/latency unit tests

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-01 04:55:54 -05:00
bd30e2b40d feat: gyro recalibration button in web UI (#32)
Add 'G' CDC command that disarms and re-runs gyro bias calibration.
safety_refresh() added to calibration loop (every 40ms) so IWDG
does not trip during the 1s blocking re-cal when watchdog is running.
GYRO CAL button in ui/index.html sends 'G' and shows status feedback.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-02-28 21:50:28 -05:00
81d76e4770 fix(usb): MPU non-cacheable region + IWDG ordering fix (bd-3ulu)
Root cause 1 (IWDG reset loop): safety_init() was called before
mpu6000_init() — IWDG 50ms timeout fires during ~510ms IMU init,
causing infinite MCU reset. Moved safety_init() to after all
peripheral inits (IMU, hoverboard, balance).

Root cause 2 (DCache coherency): USB TX/RX buffers merged into a
single 512B-aligned struct in usbd_cdc_if.c. MPU Region 0 configured
non-cacheable (TEX=1, C=0, B=0) in usbd_conf.c USBD_LL_Init() before
HAL_PCD_Init(). DCache stays ON globally — MPU handles coherency.
Removed SCB_DisableDCache() from main.c (caused boot crash).

Also: fix safety.c IWDG_RELOAD macro (float literals not valid in
#if); add crsf.c stub so crsf_state links (UART not yet wired).

Fixes issue #9.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-02-28 13:51:02 -05:00
4dd52b47dc feat(safety): IWDG watchdog, arm hold interlock, tilt alert (bd-3qh)
Safety systems implementation:

IWDG Hardware Watchdog (50ms timeout, config.h WATCHDOG_TIMEOUT_MS):
- safety_init() configures IWDG at PSC/32 (0.8ms tick), reload=62
- safety_refresh() must be called every loop iteration
- Cannot be disabled once started — MCU resets if loop hangs
- Started after 3s USB init delay (avoids spurious startup reset)

Arm Hold Interlock (3s, config.h ARMING_HOLD_MS):
- Arm command starts a hold timer, not immediate motor enable
- Motors only enable after ARMING_HOLD_MS consecutive hold
- Disarm or tilt > 10° cancels pending arm
- Prevents accidental arm from single keypress

Tilt Fault Alert:
- safety_alert_tilt_fault() fires one-shot buzzer on TILT_FAULT edge
- Rider hears alarm when tilt cutoff triggers
- Edge-detected (buzzer only fires once per fault event)

RC Timeout (infrastructure):
- safety_rc_alive() checks crsf_state.last_rx_ms vs RC_TIMEOUT_MS
- RC disarm wired but guarded (no CRSF yet) — remove guard when wired
- Compatible with future CRSF implementation

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-02-28 13:11:43 -05:00