Root cause 1 (IWDG reset loop): safety_init() was called before mpu6000_init() — IWDG 50ms timeout fires during ~510ms IMU init, causing infinite MCU reset. Moved safety_init() to after all peripheral inits (IMU, hoverboard, balance). Root cause 2 (DCache coherency): USB TX/RX buffers merged into a single 512B-aligned struct in usbd_cdc_if.c. MPU Region 0 configured non-cacheable (TEX=1, C=0, B=0) in usbd_conf.c USBD_LL_Init() before HAL_PCD_Init(). DCache stays ON globally — MPU handles coherency. Removed SCB_DisableDCache() from main.c (caused boot crash). Also: fix safety.c IWDG_RELOAD macro (float literals not valid in #if); add crsf.c stub so crsf_state links (UART not yet wired). Fixes issue #9. Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
79 lines
2.4 KiB
C
79 lines
2.4 KiB
C
/*
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* safety.c — SaltyLab Safety Systems
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*
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* IWDG: 40kHz LSI, prescaler 32 → tick = 0.8ms.
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* WATCHDOG_TIMEOUT_MS from config.h (default 50ms → reload = 62).
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* Formula: reload = (timeout_ms / (prescaler / 40000)) - 1
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* reload = (50 * 40000 / 32) - 1 = 62499 → clamp to 4095 (12-bit max)
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* At PSC=256: tick = 6.4ms, reload = ceil(50/6.4)-1 = 7 → ~57.6ms
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* Using PSC=32: tick = 0.8ms, reload = ceil(50/0.8)-1 = 62 → 50ms ✓
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*/
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#include "safety.h"
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#include "config.h"
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#include "crsf.h"
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#include "stm32f7xx_hal.h"
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/* IWDG prescaler 32 → LSI(40kHz)/32 = 1250 ticks/sec → 0.8ms/tick */
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#define IWDG_PRESCALER IWDG_PRESCALER_32
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/* Integer formula: timeout_ms * LSI_HZ / (prescaler * 1000)
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* = WATCHDOG_TIMEOUT_MS * 40000 / (32 * 1000) = WATCHDOG_TIMEOUT_MS * 40 / 32 */
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#define IWDG_RELOAD (WATCHDOG_TIMEOUT_MS * 40UL / 32UL)
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#if IWDG_RELOAD > 4095
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# error "WATCHDOG_TIMEOUT_MS too large for IWDG_PRESCALER_32 — increase prescaler"
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#endif
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static IWDG_HandleTypeDef hiwdg;
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/* Arm interlock */
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static uint32_t s_arm_start_ms = 0;
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static bool s_arm_pending = false;
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/* Tilt fault alert state — edge-detect to fire buzzer once */
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static bool s_was_faulted = false;
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void safety_init(void) {
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hiwdg.Instance = IWDG;
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hiwdg.Init.Prescaler = IWDG_PRESCALER;
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hiwdg.Init.Reload = IWDG_RELOAD;
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hiwdg.Init.Window = IWDG_WINDOW_DISABLE;
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HAL_IWDG_Init(&hiwdg); /* Starts watchdog immediately */
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}
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void safety_refresh(void) {
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HAL_IWDG_Refresh(&hiwdg);
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}
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bool safety_rc_alive(uint32_t now) {
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/* If crsf_state has never received a frame, last_rx_ms == 0 */
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if (crsf_state.last_rx_ms == 0) return false;
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return (now - crsf_state.last_rx_ms) < RC_TIMEOUT_MS;
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}
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void safety_alert_tilt_fault(bool faulted) {
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if (faulted && !s_was_faulted) {
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/* Rising edge: single buzzer burst to alert rider */
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HAL_GPIO_WritePin(BEEPER_PORT, BEEPER_PIN, GPIO_PIN_SET);
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HAL_Delay(200);
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HAL_GPIO_WritePin(BEEPER_PORT, BEEPER_PIN, GPIO_PIN_RESET);
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}
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s_was_faulted = faulted;
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}
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void safety_arm_start(uint32_t now) {
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if (!s_arm_pending) {
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s_arm_start_ms = now;
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s_arm_pending = true;
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}
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}
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bool safety_arm_ready(uint32_t now) {
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if (!s_arm_pending) return false;
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return (now - s_arm_start_ms) >= ARMING_HOLD_MS;
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}
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void safety_arm_cancel(void) {
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s_arm_pending = false;
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}
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