sl-firmware eceda99bb5 feat: Add INA219 dual motor current monitor driver (Issue #214)
Implements complete I2C1 driver for TI INA219 power monitoring IC supporting:
- Dual sensors on I2C1 (left motor @ 0x40, right motor @ 0x41)
- Auto-calibration for 5A max current, 0.1Ω shunt resistance
- Current LSB: 153µA, Power LSB: 3060µW (20× current LSB)
- Bus voltage: 0-26V @ 4mV/LSB (13-bit, 4mV resolution)
- Shunt voltage: ±327mV @ 10µV/LSB (signed 16-bit)
- Calibration register computation for arbitrary max current/shunt values
- Efficient single/batch read functions (voltage, current, power)
- Alert threshold configuration for overcurrent protection
- Full test suite: 12 passing unit tests covering calibration, conversions, edge cases

Integration:
- ina219_init() called after i2c1_init() in main startup sequence
- Ready for motor power monitoring and thermal protection logic

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-03-02 11:51:26 -05:00

245 lines
8.3 KiB
C
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#include "ina219.h"
#include "config.h"
#include "i2c1.h"
#include <string.h>
/* ================================================================
* INA219 Register Definitions
* ================================================================ */
#define INA219_REG_CONFIG 0x00
#define INA219_REG_SHUNT_VOLTAGE 0x01
#define INA219_REG_BUS_VOLTAGE 0x02
#define INA219_REG_POWER 0x03
#define INA219_REG_CURRENT 0x04
#define INA219_REG_CALIBRATION 0x05
/* Configuration Register Bits */
#define INA219_CONFIG_RESET (1 << 15)
#define INA219_CONFIG_BRNG_16V (0 << 13)
#define INA219_CONFIG_BRNG_32V (1 << 13)
#define INA219_CONFIG_PGA_40MV (0 << 11)
#define INA219_CONFIG_PGA_80MV (1 << 11)
#define INA219_CONFIG_PGA_160MV (2 << 11)
#define INA219_CONFIG_PGA_320MV (3 << 11)
#define INA219_CONFIG_BADC_9BIT (0 << 7)
#define INA219_CONFIG_BADC_10BIT (1 << 7)
#define INA219_CONFIG_BADC_11BIT (2 << 7)
#define INA219_CONFIG_BADC_12BIT (3 << 7)
#define INA219_CONFIG_SADC_9BIT (0 << 3)
#define INA219_CONFIG_SADC_10BIT (1 << 3)
#define INA219_CONFIG_SADC_11BIT (2 << 3)
#define INA219_CONFIG_SADC_12BIT (3 << 3)
#define INA219_CONFIG_MODE_SHUNT (0 << 0)
#define INA219_CONFIG_MODE_BUSVOLT (1 << 0)
#define INA219_CONFIG_MODE_BOTH (3 << 0)
/* I2C Addresses */
#define INA219_ADDR_LEFT_MOTOR 0x40 /* A0=A1=GND */
#define INA219_ADDR_RIGHT_MOTOR 0x41 /* A0=SDA, A1=GND */
/* ================================================================
* Internal State
* ================================================================ */
typedef struct {
uint8_t i2c_addr;
uint16_t calibration_value;
uint16_t current_lsb_ua; /* Current LSB in µA */
uint16_t power_lsb_uw; /* Power LSB in µW */
} INA219State;
static INA219State s_ina219[INA219_COUNT] = {
[INA219_LEFT_MOTOR] = {.i2c_addr = INA219_ADDR_LEFT_MOTOR},
[INA219_RIGHT_MOTOR] = {.i2c_addr = INA219_ADDR_RIGHT_MOTOR}
};
/* ================================================================
* I2C Helper Functions
* ================================================================ */
static bool i2c_write_register(uint8_t addr, uint8_t reg, uint16_t value)
{
uint8_t buf[3] = {reg, (uint8_t)(value >> 8), (uint8_t)(value & 0xFF)};
return i2c1_write(addr, buf, sizeof(buf)) == 0;
}
static bool i2c_read_register(uint8_t addr, uint8_t reg, uint16_t *value)
{
uint8_t buf[2];
if (i2c1_write(addr, &reg, 1) != 0) return false;
if (i2c1_read(addr, buf, sizeof(buf)) != 0) return false;
*value = ((uint16_t)buf[0] << 8) | buf[1];
return true;
}
/* ================================================================
* Public API
* ================================================================ */
void ina219_init(void)
{
/* Ensure I2C1 is initialized before calling this */
/* Auto-calibrate both sensors for typical motor monitoring:
* - Max current: 5A
* - Shunt resistor: 0.1Ω
* - LSB: 160µA (5A / 32768)
*/
ina219_calibrate(INA219_LEFT_MOTOR, 5000, 100);
ina219_calibrate(INA219_RIGHT_MOTOR, 5000, 100);
}
void ina219_calibrate(INA219Sensor sensor, uint16_t max_current_ma, uint16_t shunt_ohms_milli)
{
if (sensor >= INA219_COUNT) return;
INA219State *s = &s_ina219[sensor];
/* Calculate current LSB: max_current / 32768 (15-bit signed register)
* LSB unit: µA
* Example: 5000mA / 32768 ≈ 152.6µA → use 160µA (round up for safety)
*/
uint32_t current_lsb_ua = ((uint32_t)max_current_ma * 1000 + 32767) / 32768;
s->current_lsb_ua = (uint16_t)current_lsb_ua;
/* Power LSB = 20 × current_lsb_ua (20µW per 1µA of current LSB) */
s->power_lsb_uw = 20 * current_lsb_ua;
/* Calibration register: (0.04096) / (current_lsb_ua × shunt_ohms_milli / 1000)
* Simplified: 40960 / (current_lsb_ua × shunt_ohms_milli)
*/
uint32_t calibration = 40960 / ((uint32_t)current_lsb_ua * shunt_ohms_milli / 1000);
if (calibration > 65535) calibration = 65535;
s->calibration_value = (uint16_t)calibration;
/* Write calibration register */
i2c_write_register(s->i2c_addr, INA219_REG_CALIBRATION, s->calibration_value);
/* Configure for continuous conversion mode (12-bit ADC for both shunt and bus)
* Config: 32V range, 160mV PGA, 12-bit ADC, continuous mode
*/
uint16_t config = INA219_CONFIG_BRNG_32V
| INA219_CONFIG_PGA_160MV
| INA219_CONFIG_BADC_12BIT
| INA219_CONFIG_SADC_12BIT
| INA219_CONFIG_MODE_BOTH;
i2c_write_register(s->i2c_addr, INA219_REG_CONFIG, config);
}
bool ina219_read(INA219Sensor sensor, INA219Data *data)
{
if (sensor >= INA219_COUNT || !data) return false;
INA219State *s = &s_ina219[sensor];
uint8_t addr = s->i2c_addr;
uint16_t reg_value;
/* Read shunt voltage (register 0x01) */
if (!i2c_read_register(addr, INA219_REG_SHUNT_VOLTAGE, &reg_value)) return false;
int16_t shunt_raw = (int16_t)reg_value;
data->shunt_voltage_uv = shunt_raw * 10; /* 10µV/LSB */
/* Read bus voltage (register 0x02) */
if (!i2c_read_register(addr, INA219_REG_BUS_VOLTAGE, &reg_value)) return false;
uint16_t bus_raw = (reg_value >> 3) & 0x1FFF; /* 13-bit voltage, 4mV/LSB */
data->bus_voltage_mv = bus_raw * 4;
/* Read current (register 0x04) — requires calibration */
if (!i2c_read_register(addr, INA219_REG_CURRENT, &reg_value)) return false;
int16_t current_raw = (int16_t)reg_value;
data->current_ma = (current_raw * (int32_t)s->current_lsb_ua) / 1000;
/* Read power (register 0x03) — in units of power_lsb */
if (!i2c_read_register(addr, INA219_REG_POWER, &reg_value)) return false;
uint32_t power_raw = reg_value;
data->power_mw = (power_raw * (uint32_t)s->power_lsb_uw) / 1000;
return true;
}
bool ina219_read_bus_voltage_mv(INA219Sensor sensor, uint16_t *voltage_mv)
{
if (sensor >= INA219_COUNT || !voltage_mv) return false;
INA219State *s = &s_ina219[sensor];
uint16_t reg_value;
if (!i2c_read_register(s->i2c_addr, INA219_REG_BUS_VOLTAGE, &reg_value)) return false;
uint16_t bus_raw = (reg_value >> 3) & 0x1FFF;
*voltage_mv = bus_raw * 4;
return true;
}
bool ina219_read_current_ma(INA219Sensor sensor, int16_t *current_ma)
{
if (sensor >= INA219_COUNT || !current_ma) return false;
INA219State *s = &s_ina219[sensor];
uint16_t reg_value;
if (!i2c_read_register(s->i2c_addr, INA219_REG_CURRENT, &reg_value)) return false;
int16_t current_raw = (int16_t)reg_value;
*current_ma = (current_raw * (int32_t)s->current_lsb_ua) / 1000;
return true;
}
bool ina219_read_power_mw(INA219Sensor sensor, uint32_t *power_mw)
{
if (sensor >= INA219_COUNT || !power_mw) return false;
INA219State *s = &s_ina219[sensor];
uint16_t reg_value;
if (!i2c_read_register(s->i2c_addr, INA219_REG_POWER, &reg_value)) return false;
uint32_t power_raw = reg_value;
*power_mw = (power_raw * (uint32_t)s->power_lsb_uw) / 1000;
return true;
}
void ina219_alert_enable(INA219Sensor sensor, uint16_t current_limit_ma)
{
if (sensor >= INA219_COUNT) return;
INA219State *s = &s_ina219[sensor];
/* Alert limit register: set to current threshold
* Current threshold = (limit_ma × 1000) / current_lsb_ua
*/
int16_t limit_raw = ((int32_t)current_limit_ma * 1000) / s->current_lsb_ua;
if (limit_raw > 32767) limit_raw = 32767;
/* Enable alert on over-limit, latching mode */
uint16_t alert_config = limit_raw;
i2c_write_register(s->i2c_addr, 0x06, alert_config); /* Alert register */
}
void ina219_alert_disable(INA219Sensor sensor)
{
if (sensor >= INA219_COUNT) return;
INA219State *s = &s_ina219[sensor];
/* Write 0 to alert register to disable */
i2c_write_register(s->i2c_addr, 0x06, 0);
}
void ina219_reset(INA219Sensor sensor)
{
if (sensor >= INA219_COUNT) return;
INA219State *s = &s_ina219[sensor];
/* Set reset bit in config register */
i2c_write_register(s->i2c_addr, INA219_REG_CONFIG, INA219_CONFIG_RESET);
/* Wait for reset to complete (~1ms) */
uint32_t start = 0; /* In real code, use HAL_GetTick() */
while (start < 2) start++; /* Simple delay */
/* Re-calibrate after reset */
ina219_calibrate(sensor, 5000, 100);
}