saltylab-firmware/src/steering_pid.c
sl-controls 1e69337ffd feat: Steering PID for differential drive (Issue #616)
Closed-loop yaw-rate controller that converts Jetson Twist.angular.z
to a differential wheel speed offset using IMU gyro Z as feedback.

- include/steering_pid.h + src/steering_pid.c: PID with anti-windup
  (integral clamped to ±200 counts) and rate limiter (10 counts/ms
  max output change) to protect balance PID from sudden steering steps.
  JLINK_TLM_STEERING (0x8A) telemetry at 10 Hz.
- include/mpu6000.h + src/mpu6000.c: expose yaw_rate (board_gz) in
  IMUData so callers have direct bias-corrected gyro Z feedback.
- include/jlink.h + src/jlink.c: add JLINK_TLM_STEERING (0x8A),
  jlink_tlm_steering_t (8 bytes), jlink_send_steering_tlm().
- test/test_steering_pid.c: 78 unit tests (host build with gcc),
  all passing.

Usage (main loop):
  steering_pid_set_target(&s, jlink_state.steer * STEER_OMEGA_SCALE);
  int16_t steer_out = steering_pid_update(&s, imu.yaw_rate, dt);
  motor_driver_update(&motor, balance_cmd, steer_out, now_ms);

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-15 10:11:05 -04:00

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/*
* steering_pid.c — closed-loop yaw-rate PID for differential drive (Issue #616).
*
* Converts Jetson Twist.angular.z (encoded as steer * STEER_OMEGA_SCALE deg/s)
* into a differential wheel speed offset using IMU gyro Z as feedback.
*
* Anti-windup: integral clamped to ±STEER_INTEGRAL_MAX before Ki multiply.
* Rate limiter: output changes at most STEER_RAMP_RATE_PER_MS per ms so that
* a step in steering demand cannot disturb the balance PID.
*/
#include "steering_pid.h"
#include "jlink.h"
/* ---- steering_pid_init() ---- */
void steering_pid_init(steering_pid_t *s)
{
s->target_omega_dps = 0.0f;
s->actual_omega_dps = 0.0f;
s->integral = 0.0f;
s->prev_error = 0.0f;
s->output = 0;
s->enabled = true;
/* Initialize so first send_tlm call fires immediately */
s->last_tlm_ms = (uint32_t)(-(uint32_t)(1000u / (STEER_TLM_HZ > 0u ? STEER_TLM_HZ : 1u)));
}
/* ---- steering_pid_reset() ---- */
void steering_pid_reset(steering_pid_t *s)
{
s->target_omega_dps = 0.0f;
s->integral = 0.0f;
s->prev_error = 0.0f;
s->output = 0;
}
/* ---- steering_pid_set_target() ---- */
void steering_pid_set_target(steering_pid_t *s, float omega_dps)
{
if (!s->enabled) return;
s->target_omega_dps = omega_dps;
}
/* ---- steering_pid_update() ---- */
int16_t steering_pid_update(steering_pid_t *s, float actual_omega_dps, float dt)
{
if (!s->enabled || dt <= 0.0f) {
s->output = 0;
return 0;
}
s->actual_omega_dps = actual_omega_dps;
/* PID error */
float error = s->target_omega_dps - actual_omega_dps;
/* Proportional */
float p_term = STEER_KP * error;
/* Integral with anti-windup clamp */
s->integral += error * dt;
if (s->integral > STEER_INTEGRAL_MAX) s->integral = STEER_INTEGRAL_MAX;
if (s->integral < -STEER_INTEGRAL_MAX) s->integral = -STEER_INTEGRAL_MAX;
float i_term = STEER_KI * s->integral;
/* Derivative on error (avoids setpoint kick for smooth yaw changes) */
float d_term = 0.0f;
if (dt > 0.0f) {
d_term = STEER_KD * (error - s->prev_error) / dt;
}
s->prev_error = error;
/* Sum and clamp raw output */
float raw = p_term + i_term + d_term;
if (raw > (float)STEER_OUTPUT_MAX) raw = (float)STEER_OUTPUT_MAX;
if (raw < -(float)STEER_OUTPUT_MAX) raw = -(float)STEER_OUTPUT_MAX;
/* Rate limiter: bound change per step by STEER_RAMP_RATE_PER_MS * dt */
float max_step = (float)STEER_RAMP_RATE_PER_MS * (dt * 1000.0f);
float delta = raw - (float)s->output;
if (delta > max_step) delta = max_step;
if (delta < -max_step) delta = -max_step;
float limited = (float)s->output + delta;
/* Final clamp after rate limit */
if (limited > (float)STEER_OUTPUT_MAX) limited = (float)STEER_OUTPUT_MAX;
if (limited < -(float)STEER_OUTPUT_MAX) limited = -(float)STEER_OUTPUT_MAX;
s->output = (int16_t)limited;
return s->output;
}
/* ---- steering_pid_get_output() ---- */
int16_t steering_pid_get_output(const steering_pid_t *s)
{
return s->output;
}
/* ---- steering_pid_set_enabled() ---- */
void steering_pid_set_enabled(steering_pid_t *s, bool en)
{
if (!en && s->enabled) {
/* Disabling: zero out state */
s->target_omega_dps = 0.0f;
s->integral = 0.0f;
s->prev_error = 0.0f;
s->output = 0;
}
s->enabled = en;
}
/* ---- steering_pid_send_tlm() ---- */
void steering_pid_send_tlm(const steering_pid_t *s, uint32_t now_ms)
{
if (STEER_TLM_HZ == 0u) return;
uint32_t interval_ms = 1000u / STEER_TLM_HZ;
if ((now_ms - s->last_tlm_ms) < interval_ms) return;
/* Cast away const for timestamp update — only mutable field */
((steering_pid_t *)s)->last_tlm_ms = now_ms;
jlink_tlm_steering_t tlm;
/* Scale to ×10 for 0.1 deg/s resolution, clamped to int16 range */
float t = s->target_omega_dps * 10.0f;
if (t > 32767.0f) t = 32767.0f;
if (t < -32768.0f) t = -32768.0f;
tlm.target_x10 = (int16_t)t;
float a = s->actual_omega_dps * 10.0f;
if (a > 32767.0f) a = 32767.0f;
if (a < -32768.0f) a = -32768.0f;
tlm.actual_x10 = (int16_t)a;
tlm.output = s->output;
tlm.enabled = s->enabled ? 1u : 0u;
tlm._pad = 0u;
jlink_send_steering_tlm(&tlm);
}