sl-perception 410ace3540 feat: battery coulomb counter (Issue #325)
Add coulomb counter for accurate SoC estimation independent of load:

- New coulomb_counter module: integrate current over time to track Ah consumed
  * coulomb_counter_init(capacity_mah) initializes with battery capacity
  * coulomb_counter_accumulate(current_ma) integrates current at 100 Hz
  * coulomb_counter_get_soc_pct() returns SoC 0-100% (255 = invalid)
  * coulomb_counter_reset() for charge-complete reset

- Battery module integration:
  * battery_accumulate_coulombs() reads motor INA219 currents and accumulates
  * battery_get_soc_coulomb() returns coulomb-based SoC with fallback to voltage
  * Initialize coulomb counter at startup with DEFAULT_BATTERY_CAPACITY_MAH

- Telemetry updates:
  * JLink STATUS: use coulomb SoC if available, fallback to voltage-based
  * CRSF battery frame: now includes remaining capacity in mAh (from coulomb counter)
  * CRSF capacity field was always 0; now reflects actual remaining mAh

- Mainloop integration:
  * Call battery_accumulate_coulombs() every tick for continuous integration
  * INA219 motor currents + 200 mA subsystem baseline = total battery draw

Motor current sources (INA219 addresses 0x40/0x41) provide most power draw;
Jetson ROS2 battery_node already prioritizes coulomb-based soc_pct from STATUS frame.

Default capacity: 2200 mAh (typical lab 3S LiPo); configurable via firmware parameter.

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-03-03 17:35:34 -05:00

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/*
* battery.c — Vbat ADC reading for CRSF telemetry uplink (Issue #103)
*
* Hardware: ADC3 channel IN11 on PC1 (ADC_BATT 1, Mamba F722S FC).
* Voltage divider: 10 kΩ (upper) / 1 kΩ (lower) → VBAT_SCALE_NUM = 11.
*
* Vbat_mV = (raw × VBAT_AREF_MV × VBAT_SCALE_NUM) >> VBAT_ADC_BITS
* = (raw × 3300 × 11) / 4096
*/
#include "battery.h"
#include "coulomb_counter.h"
#include "config.h"
#include "stm32f7xx_hal.h"
#include "ina219.h"
#include <stdbool.h>
static ADC_HandleTypeDef s_hadc;
static bool s_ready = false;
static bool s_coulomb_valid = false;
/* Default battery capacity: 2200 mAh (typical lab 3S LiPo) */
#define DEFAULT_BATTERY_CAPACITY_MAH 2200u
void battery_init(void) {
__HAL_RCC_ADC3_CLK_ENABLE();
__HAL_RCC_GPIOC_CLK_ENABLE();
/* PC1 → analog input (no pull, no speed) */
GPIO_InitTypeDef gpio = {0};
gpio.Pin = GPIO_PIN_1;
gpio.Mode = GPIO_MODE_ANALOG;
gpio.Pull = GPIO_NOPULL;
HAL_GPIO_Init(GPIOC, &gpio);
/* ADC3 — single-conversion, software trigger, 12-bit right-aligned */
s_hadc.Instance = ADC3;
s_hadc.Init.ClockPrescaler = ADC_CLOCK_SYNC_PCLK_DIV8; /* APB2/8 */
s_hadc.Init.Resolution = ADC_RESOLUTION_12B;
s_hadc.Init.ScanConvMode = DISABLE;
s_hadc.Init.ContinuousConvMode = DISABLE;
s_hadc.Init.DiscontinuousConvMode = DISABLE;
s_hadc.Init.ExternalTrigConvEdge = ADC_EXTERNALTRIGCONVEDGE_NONE;
s_hadc.Init.ExternalTrigConv = ADC_SOFTWARE_START;
s_hadc.Init.DataAlign = ADC_DATAALIGN_RIGHT;
s_hadc.Init.NbrOfConversion = 1;
s_hadc.Init.DMAContinuousRequests = DISABLE;
s_hadc.Init.EOCSelection = ADC_EOC_SINGLE_CONV;
if (HAL_ADC_Init(&s_hadc) != HAL_OK) return;
/* Channel IN11 (PC1) with 480-cycle sampling for stability */
ADC_ChannelConfTypeDef ch = {0};
ch.Channel = ADC_CHANNEL_11;
ch.Rank = 1;
ch.SamplingTime = ADC_SAMPLETIME_480CYCLES;
if (HAL_ADC_ConfigChannel(&s_hadc, &ch) != HAL_OK) return;
/* Initialize coulomb counter with default battery capacity */
coulomb_counter_init(DEFAULT_BATTERY_CAPACITY_MAH);
s_coulomb_valid = true;
s_ready = true;
}
uint32_t battery_read_mv(void) {
if (!s_ready) return 0u;
HAL_ADC_Start(&s_hadc);
if (HAL_ADC_PollForConversion(&s_hadc, 2u) != HAL_OK) return 0u;
uint32_t raw = HAL_ADC_GetValue(&s_hadc);
HAL_ADC_Stop(&s_hadc);
/* Vbat_mV = raw × (VREF_mV × scale) / ADC_counts */
return (raw * (uint32_t)VBAT_AREF_MV * VBAT_SCALE_NUM) /
((1u << VBAT_ADC_BITS));
}
/*
* Coarse SoC estimate (voltage-based fallback).
* 3S LiPo: 9.9 V (0%) 12.6 V (100%) — detect by Vbat < 13 V
* 4S LiPo: 13.2 V (0%) 16.8 V (100%) — detect by Vbat ≥ 13 V
*/
uint8_t battery_estimate_pct(uint32_t voltage_mv) {
uint32_t v_min_mv, v_max_mv;
if (voltage_mv >= 13000u) {
/* 4S LiPo */
v_min_mv = 13200u;
v_max_mv = 16800u;
} else {
/* 3S LiPo */
v_min_mv = 9900u;
v_max_mv = 12600u;
}
if (voltage_mv <= v_min_mv) return 0u;
if (voltage_mv >= v_max_mv) return 100u;
return (uint8_t)(((voltage_mv - v_min_mv) * 100u) / (v_max_mv - v_min_mv));
}
/*
* battery_accumulate_coulombs() — call periodically (50-100 Hz) to track
* battery current and integrate coulombs. Reads motor currents via INA219.
*/
void battery_accumulate_coulombs(void) {
if (!s_coulomb_valid) return;
/* Sum left + right motor currents as proxy for battery draw
* (simple approach; doesn't include subsystem drain like OSD, audio) */
int16_t left_ma = 0, right_ma = 0;
ina219_read_current_ma(INA219_LEFT_MOTOR, &left_ma);
ina219_read_current_ma(INA219_RIGHT_MOTOR, &right_ma);
/* Total battery current ≈ motors + subsystem baseline (~200 mA) */
int16_t total_ma = left_ma + right_ma + 200;
/* Accumulate to coulomb counter */
coulomb_counter_accumulate(total_ma);
}
/*
* battery_get_soc_coulomb() — get coulomb-based SoC (0-100, 255=invalid).
* Preferred over voltage-based when available.
*/
uint8_t battery_get_soc_coulomb(void) {
if (!s_coulomb_valid || !coulomb_counter_is_valid()) {
return 255; /* Invalid */
}
return coulomb_counter_get_soc_pct();
}